1. Field of the Disclosure
The disclosure relates generally to determining an integrity of cement between a casing in a wellbore in a formation and the surrounding formation. More specifically, the present disclosure relates to a method of detecting the presence of micro-annular gaps using Lamb waves within a wellbore casing.
2. Description of Related Art
As illustrated in
To detect possible defective cement bonds, downhole tools 14 have been developed for analyzing the integrity of the cement 9 bonding the casing 8 to the wellbore 5. These downhole tools 14 are lowered into the wellbore 5 by wireline 10 in combination with a pulley 12 and typically include transducers 16 disposed on their outer surface formed to be acoustically coupled to the fluid in the borehole. These transducers 16 are generally capable of emitting acoustic waves into the casing 8 and recording the amplitude of the acoustic waves as they travel, or propagate, across the casing 8. Typically the transducers 16 are piezoelectric devices having a piezoelectric crystal that converts electrical energy into mechanical vibrations or oscillations transmitting acoustic wave to the casing 8. Characteristics of the cement bond, such as its efficacy, integrity and adherence to the casing, can be determined by analyzing characteristics of the received acoustic wave such as attenuation. See, for example, U.S. Pat. No. 6,483,777 to Zeroug, U.S. Pat. No. 4,805,156 to Attali et al., and U.S. Pat. No. 7,311,143 to Engels et al.
The state of the casing can generally be separated into one of three categories: a free pipe state, a cemented pipe state in which cement bonds the casing to the formation, and a micro-annulus state in which the cement region has one or more micro-annular gaps. The presence of a micro-annular gap can indicate a weakened cementing of the casing to the formation. Prior art methods have not addressed the problem of identification of a micro-annulus. The present disclosure addresses this problem.
In one aspect, the present disclosure provides a method of identifying a micro-annulus outside a casing in a cemented wellbore. The method includes the elements of propagating a first acoustic wave and a second acoustic wave in the casing; estimating a first attenuation of the first propagating acoustic wave and a second attenuation of the second propagating acoustic wave; and determining from the first attenuation and the second attenuation a presence of a micro-annulus between the casing and the cement. In one aspect, the first acoustic wave may be a Lamb wave and the second acoustic wave may be a P-wave. The first attenuation may be compared to the attenuation of a Lamb wave in a cased wellbore without a micro-annulus. Additionally, the second attenuation may be compared to the attenuation of a P-wave for a free pipe. In one aspect, the first acoustic wave and the second acoustic wave may be produced using an either Electromagnetic Acoustic Transducer (EMAT) or a piezoelectric device. Estimating the first attenuation may include using amplitudes of the first propagating acoustic wave at a plurality of spaced-apart receivers, and estimating the second attenuation may include using amplitudes of the second propagating acoustic wave at a plurality of spaced apart receivers. Estimating the first attenuation and second attenuation and determining a presence of a micro-annulus may occur at either a downhole location or a surface location.
In another aspect, the present disclosure provides an apparatus for identifying a micro-annulus outside a casing in a cemented wellbore. The apparatus includes an acoustic wave generator in contact with an inner diameter of the casing configured to propagate a first acoustic wave and a second acoustic wave in the casing; at least one receiver configured to receive the first and second acoustic waves upon propagation in the casing; and a processor configured to: (a) estimate a first attenuation of the first propagating acoustic wave and a second attenuation of the second propagating acoustic wave; and (b) determine from the first attenuation and the second attenuation a presence of a micro-annulus between the casing and the cement. In one aspect, the first acoustic wave is a Lamb wave and the second acoustic wave is a P-wave. The processor is configured to compare the first attenuation to the attenuation of a Lamb wave in a cased wellbore without the micro-annulus. The processor is also configured to compare the second attenuation to the attenuation of a P-wave for a free pipe. In one aspect, the acoustic wave generator may be an Electromagnetic Acoustic Transducer (EMAT) or a piezoelectric device. In one aspect, the at least one receiver includes a plurality of spaced-apart receivers, and the processor is configured to estimate the first attenuation using amplitudes of the first propagating acoustic wave at the plurality of spaced-apart receivers and to estimate the second attenuation using amplitudes of the second propagating acoustic wave at the plurality of spaced-apart receivers. The processor may be located at a downhole location or a surface location.
In another aspect, the present disclosure provides a computer-readable medium for use with an apparatus for identifying a micro-annulus outside a casing in a cemented wellbore, wherein the apparatus includes an acoustic wave generator in contact with an inner diameter of the casing configured to propagate a first acoustic wave and a second acoustic wave in the casing; and at least one receiver configured to receive one or both of the first and second acoustic waves upon propagation in the casing. The medium includes instructions which when executed by a processor enable the processor to (a) estimate a first attenuation of the first propagating acoustic wave and a second attenuation of the second propagating acoustic wave; and (b) determine from the first attenuation and the second attenuation a presence of a micro-annulus between the casing and the cement. The medium may be at least one of (i) a ROM, (ii) a CD-ROM, (iii) an EPROM, (iv) an EAROM, (v) a flash memory, and (vi) an optical disk.
The present disclosure and its advantages will be better understood by referring to the following detailed description and the attached drawings in which:
While the disclosure will be described in connection with its exemplary embodiments, it will be understood that the disclosure is not limited thereto. It is intended to cover all alternatives, modifications, and equivalents which may be included within the spirit and scope of the disclosure, as defined by the appended claims.
Changes in ultrasonic wave propagation speed, along with energy losses from interactions with materials microstructures are often used to nondestructively gain information about properties of the material. An ultrasonic wave, such as a Lamb wave or a shear horizontal (SH) wave, may be created in a material sample, such as a solid beam, by creating an impulse at one region of the sample. As the wave propagates through the casing, the casing state with respect to the formation affects the wave. Once the affected wave is recorded, the casing state can be determined.
The amount of attenuation can depend on how an acoustic wave is polarized and the coupling condition between the casing and the cement. Typical downhole tools having acoustic wave transducers generate acoustic waves that are polarized perpendicular to the surface of the casing. The attenuation of the acoustic wave as it propagates along the surface of the casing depends on the condition of the cement bond and is also dependent on the type of cement disposed between the casing and the formation. More specifically, as the acoustic wave propagates along the length of the casing, the wave loses, or leaks, energy into the formation through the cement bond—it is this energy loss that produces the attenuation of the acoustic wave. Conversely, when the casing is not bonded, a condition also referred to as “free pipe,” the micro-annulus fluid outside the casing does not provide for any shear coupling between the casing and the formation. Loss of shear coupling significantly reduces the compressional coupling between the casing and the formation. This result occurs since fluid has no shear modulus as well as a much lower bulk modulus in relation to cement.
As illustrated in
For any particular transducer 20, more than one magnet (of any type for example permanent, electromagnetic, etc.) may be combined within a unit; such a configuration enables inducing various waveforms and facilitating measurement and acquisition of several waveforms. A transducer 20 capable of transmitting or receiving waveforms in orthogonal directions is schematically illustrated in
In embodiments provided by the present disclosure that are illustrated schematically in
The coil 24 may be energized when the magnetically coupled transducer 20 is proximate to the casing 8 to produce acoustic waves within the material of the casing 8. For example the coil may be energized with a modulated electrical current. Thus the magnetically coupled transducer 20 operates as an acoustic transmitter.
The magnetically coupled transducer 20 can also operate as a receiver capable of receiving waves that have traversed the casing and cement. The magnetically coupled transducer 20 may be referred to as an acoustic device. As such, the acoustic devices of the present disclosure function as acoustic transmitters or as acoustic receivers, or as both. An exemplary acoustic device usable in the present disclosure may include an Electromagnetic-acoustic transducer (EMAT). Various EMAT design configurations have been used in the art, such as disclosed in U.S. Pat. No. 4,296,486 to Vasile, U.S. Pat. No. 7,024,935 to Paige et al. and U.S. patent application Ser. No. 11/748,165 of Reiderman et al., having the same assignee as the present disclosure and the contents of which are incorporated herein by reference. Alternatively, a piezoelectric acoustic device may be used.
The present disclosure as illustrated in
Referring now again to the configuration of the acoustic transmitters 26 and acoustic receivers 28 of
While only two circumferential rows 34 of acoustic devices are shown in
Additional arrangements of the acoustic transducers 26 and acoustic receivers 28 disposed on a sonde 31 are illustrated in a series of non-limiting examples in
In operation of one embodiment of the present disclosure, a series of acoustic transmitters 26 and acoustic receivers 28 are included on a sonde 30 (or other downhole tool). The sonde 30 is then secured to a wireline 10 and deployed within a wellbore 5 for evaluation of the casing 8, casing bond, and/or formation 18. When the sonde 30 is within the casing 8 and proximate to the region of interest, the electrical current source can be activated thereby energizing the coil 24. Providing current to the coil 24 via the electrical current source produces eddy currents within the surface of the casing 8 as long as the coil 24 is sufficiently proximate to the wall of the casing 8. It is within the capabilities of those skilled in the art to situate the coil 24 sufficiently close to the casing 8 to provide for the production of eddy currents within the casing 8. Inducing eddy currents in the presence of a magnetic field imparts Lorentz forces onto the particles conducting the eddy currents that in turn causes oscillations within the casing 8 thereby producing waves within the wall of the casing 8. The coil 24 of the present disclosure can be of any shape, design, or configuration as long as the coil 24 is capable of producing an eddy current in the casing 8.
Accordingly, the magnetically coupled transducer 20 is magnetically “coupled” to the casing 8 by virtue of the magnetic field created by the magnetically coupled transducer 20 in combination with the eddy currents provided by the energized coil 24. Thus one of the many advantages of the present disclosure is the ability to provide coupling between an acoustic wave producing transducer without the requirement for the presence of liquid medium. Additionally, these magnetically induced acoustic waves are not hindered by the presence of dirt, sludge, scale, or other like foreign material as are traditional acoustic devices, such as piezoelectric devices.
The waves induced by combining the magnet 22 and energized coil 24 propagate through the casing 8. These acoustic waves can further travel from within the casing 8 through the cement 9 and into the surrounding formation 18. At least a portion of these waves can be reflected or refracted upon encountering a discontinuity of material, either within the casing 8 or the area surrounding the casing 8. Material discontinuities include the interface where the cement 9 is bonded to the casing 8 as well as where the cement 9 contacts the earth formation (e.g. Z1 and Z2 of
As is known, the waves that propagate through the casing 8 and the reflected waves are often attenuated with respect to the wave as originally produced. The acoustic wave characteristic most often analyzed for determining casing and cement adhesion is the attenuation of the transmitted waves that have traversed portions of the casing 8 and/or cement 9. Analysis of the amount of wave attenuation can provide an indication of the integrity of a casing bond (i.e. the efficacy of the cement 9), the casing thickness, and casing integrity. The reflected waves and the waves that propagate through the casing 8 can be recorded by receiving devices disposed within the wellbore 5 and/or on the sonde. The sonde 30 may contain memory for data storage and a processor for data processing. If the sonde 30 is in operative communication with the surface through the wireline 10, the recorded acoustic waves can be subsequently conveyed from the receivers to the surface for storage, analysis and study.
An additional advantage of the present design includes the flexibility of producing and recording more than one type of waveform. The use of variable waveforms can be advantageous since one type of waveform can provide information that another type of waveform does not contain. Thus the capability of producing multiple types of waveforms in a bond log analysis can in turn yield a broader range of bond log data as well as more precise bond log data. With regard to the present disclosure, not only can the design of the magnet 22 and the coil 24 be adjusted to produce various waveforms, but can also produce numerous wave polarizations.
Lamb waves excited in the casing can be used to detect and identify the cemented casing state in an oil or gas well: (a) cemented pipe (i.e. casing with cement at its outer diameter (OD)); (b) free pipe (i.e. casing with fluid at its OD); and (c) micro annulus (i.e. casing with cement at its OD separated from pipe by a thin film of fluid). In one aspect of the present disclosure, a first acoustic wave and a second acoustic wave are propagated in the casing. A first attenuation is estimated for the first propagating acoustic wave and a second attenuation is estimated for the second propagating acoustic wave. The presence of a micro-annulus is determined from the first and second attenuations. The acoustic wave may be generated, for instance, at a source node 520, which may be an acoustic wave generator such as an EMAT or piezoelectric wave generator. In general, the first acoustic wave may be a Lamb wave and the second acoustic wave may be a P-wave. The Lamb wave is also referred to as the A0 mode.
A cemented pipe generally shows a higher attenuation of both the A0 and P-wave modes than does a free pipe. In the case of waves propagating through a casing with a micro annular gaps in the cement, the attenuation of the P-wave is similar to that seen for P-waves propagating in a free pipe, and attenuation of the Lamb wave is similar to that seen for A0 modes propagating in a cemented pipe. Thus, given a thin film of fluid in a micro-annular region, the Lamb wave can see cement through the thin film of fluid.
For the purposes of the present disclosure, we estimate the attenuation simply by measuring the peak amplitudes of the signals at the different receiver locations. This gives the attenuation in terms of dB/ft. or dB/cm. With the signals of limited bandwidth used in the present disclosure, this definition of attenuation is similar to the more commonly defined attenuation in terms of dB/wavelength. The latter requires analysis in the frequency domain, and over the short distances in the tool and the narrow bandwidth, the spectral estimation of attenuation may be difficult.
Implicit in the control and processing of the data is the use of a computer program on a suitable machine readable medium that enables the processor to perform the control and processing. The machine readable medium may include ROMs, EPROMs, EEPROMs, Flash Memories and Optical disks. Such a computer program may output the results of the processing to a suitable tangible medium. This may include a display device and/or a memory device.
The present disclosure described herein, therefore, is well adapted to carry out the objects and attain the ends and advantages mentioned, as well as others inherent therein. While a presently preferred embodiment of the disclosure has been given for purposes of disclosure, numerous changes exist in the details of procedures for accomplishing the desired results. These and other similar modifications will readily suggest themselves to those skilled in the art, and are intended to be encompassed within the spirit of the present disclosure herein and the scope of the appended claims.