The present disclosure generally relates to connectors, and in particular to the cleaning and maintenance of optical connectors, and is particularly applicable to consumer electronic optical connectors.
The science of fiber optics is applicable to various fields of technology and is often applied to the transmission of communication signals. Individual optical fibers, which each act as a waveguide for directing light from one end of the fiber to the other, can be bundled together to form a fiber optic cable. As the use of fiber optics migrates into numerous consumer electronics applications, such as connecting computer peripherals (USB and Firewire cables for example), there will be a consumer driven expectation for cables having improved performance and a broad range of use and for cable connectors that are at least as reliable as traditional wire cable connectors. As a specific example, as the Intel® USB 4 connector design continues to mature, the ability to reach the optical surfaces in the connector is becoming increasingly difficult because they are buried deep within the connector and may be protected with shutters and other protective features.
Benefits of optical fiber include extremely wide bandwidth and low noise operation. Fiber optic networks often include separated interconnection points linking fiber optic cables and connecting such cables to devices to provide “live fiber” from one connection point to another connection point. For this purpose, fiber optic cables generally terminate in male and/or female connectors that can be coupled to the connectors of like fiber optic cables or to electronic equipment to complete and optical connection.
At the interconnections within the connectors, light exiting the core of the optical fiber or fibers of a cable is immediately introduced into a core of the optical fiber or fibers within an adjacent connected fiber optic connector. If two cores are misaligned, then much of the optical signal is not exchanged from the core of the first fiber optic cable to the core of the second fiber optic cable. This results in signal degradation at the interconnections. Furthermore, and more salient to the present disclosure, if a piece or pieces of debris is caught in either of the fiber optic connectors, then it is likely that little or no optical signal will be exchanged from the core of the first fiber cable to the core of the second fiber optic cable, particularly if the debris has a size that is approximately the same size or larger than the size of the terminating surfaces of the fiber optic cables within the connector. Unlike wire cable connectors, dust, dirt and other contaminants are a particular problem in optical connections because they interfere with the passage of light from one fiber to another and the information embedded in the light is not or is poorly transmitted. Fiber optic connectors must therefore be kept clean to ensure long life and to minimize transmission loss and optical return loss at connection points. A single dust particle caught between two connectors can cause significant signal loss. Dust particles as small as 1 micrometer (μm) in diameter at a connection point can significantly degrade performance. Particles 8 μm in diameter or larger at a connection point can cause a complete failure of an optical system.
In addition, dust particles within optical connectors can scratch optical components, such as lens and mirrors, resulting in permanent damage. What is needed is a simple and reliable apparatus for cleaning and inspecting optical connectors, particularly in locations where the connectors are not easily accessible. What is also needed is a simple and inexpensive mechanical system to position a cleaning device close to a connector so the optical components of connector can be adequately aligned and cleaned. An additional need is for fiber optic connector cleaning options that work with the deeply buried, highly shrouded, and/or shuttered optical components within recent connector and receptacle designs. It is to these and other needs that the present disclosure is primarily directed.
Briefly described, in one embodiment, is a cleaning tool for cleaning at least one surface within a consumer electronics connector. The cleaning tool comprises a hand-held body and a cleaning tip on the body. The cleaning tip has a distal end portion that is configured to be received by the connector and the distal end portion is configured to align the at least one optical surface with the cleaning tip. Alignment features are present within the distal end and cleaning tip to ensure the cleaning tip is properly aligned with the t least one optical surface. A strip of cleaning material is disposed in the tool and extends along a path that exposes the strip of cleaning material at the distal end portion of the cleaning tip. The exposed strip of cleaning material engages the at least one surface when the cleaning tip is received by the connector. The cleaning tool further comprises a mechanism for selectively advancing the strip of cleaning material along the path to wipe contaminates from the at least one surface when the cleaning tip is received by the connector.
Also disclosed is a method for cleaning at least one surface within a consumer electronics connector. The method comprises the steps of:
Additional features and advantages will be set forth in the detailed description which follows, and in part will be readily apparent to those skilled in the art from that description and the accompanying drawings, or recognized by practicing the embodiments described herein.
It is to be understood that both the foregoing summary and the following detailed description are merely exemplary of preferred embodiments, and are intended to provide an overview or framework to understanding the nature and character of the claims. The accompanying drawings are included to provide a further understanding, and are incorporated in and constitute a part of this disclosure. The drawings illustrate the exemplary embodiments, and together with the description serve to explain principles and operation of the various embodiments.
The drawing figures emphasize the general principles of the present disclosure and are not necessarily drawn to scale. Reference characters designating corresponding components are repeated as necessary throughout the figures for the sake of consistency and clarity.
The present disclosure is directed to a cleaning tool having a cleaning tip for use with an electronic optical connector. Although disclosed primarily within the context of a cleaning tip and a cleaning system for a consumer electronic optical connector, and more specifically a USB optical connector, the skilled artisan will recognize that the principles of the present disclosure are not so limited but extend to any type of fiber optic connector susceptible to dirt, dust or other contaminants that may build up internal to the connector and effect performance. Indeed, the methodology may also be applied to hybrid connectors that include both optical and electrical connections.
The male connector 12 may include optical components 20 disposed within a case 16 and the female connector 14 may include optical components 22 disposed within a case 18. When the male connector 12 and the female connector 14 are connected together, the optical components 20 of the male connector 12 and the optical components 22 of the female connector 14 are opposed to and aligned with each other for proper transmission of data across the junction. Generally, the fiber optic connector 10 may transmit optical signals encoded with data in the single direction of the arrow 13 or, more likely, in both directions (bidirectional), by optical transmission. For example, a fiber optic cable 8 may be connected to a peripheral device (not shown) and a fiber optic cable 9 of connector 14 may be connected to a personal computer (not shown) or other suitable device in order to transmit data from the peripheral device to the personal computer/device and vice versa. Such optical transmission enables high-speed data communication rates of several tens to several hundreds times that of a conventional wire cable, thereby achieving, for example, data transmitting speeds of from about 100 megabits per second (Mbps) up to about 10 gigabits per second (Gbps).
The optical components 20 disposed in the male connector 12 may include, for example, a light emitting surface 28, and one or more lenses 32 or other optical components. The optical components 22 disposed in the female connector 14 may include, for example, a light receiving surface 30 and one or more lenses 34. The light receiving surface 30 may receive an optical signal from the light emission surface 28 through the lens 34 for transmission through the fiber optic cable 9. Although not illustrated, the connectors may further include other elements such as additional lenses, one or more mirrors, etc. as elements of the optical components. Given the large quantities of data transmitted by optical transmission, it is important that all the optical components of the connector (e.g. optical components 20, 22) are clean and free of contaminants, which at least includes dirt and dust.
A pair of protrusions 50 extend from an end wall of end portion 45 at the distal end 44 of the cleaning tip 43. The protrusions 50 at least function to guide and urge the cleaning strip 52 into contact with optical surfaces of the respective optical components 20, 22. The protrusions 50 may also function to align the cleaning strip 52 with the optical components 20, 22 of respective connectors 12, 14 in order to wipe and remove contaminants from the optical surfaces. Although this embodiment is depicted as having a pair of protrusions 50, some embodiments may only require a single protrusion 50. The optical surfaces may include the exposed surfaces of the lenses 32, 34 (see
In
The cleaning tip 143 can be seen in greater detail in
The alignment features 150 and central alignment feature 151 may be notches arranged toward the end of the cleaning tip 143 and are sized and configured to engage with elements, profiles or features of the optical connector 12. For example, as illustrated in
The cleaning tip 143 partially exposes one or more portions of the cleaning strip 152 that advances along a cleaning strip path 157. The cleaning strip path 157 may be both internal and external to the tool body 142 and directs the cleaning strip 152 into contact with the optical surfaces in order to clean the surfaces. The cleaning strip is advanced along the cleaning strip path 157 by a drive mechanism (not visible) that may be similar to other drive mechanisms disclosed herein. The drive mechanism may be considered to be an element of the cleaning strip path 157. The drive mechanism may at least comprise the drive 148, a supply reel and a take up reel. The supply reel and take up reel may either be internal to the body 142 or external to the body 142 and depend upon the configuration of the drive mechanism. For this particular embodiment, rotating the drive 148 will advance the cleaning strip 152 along the cleaning strip path 157. A plurality of guides urge the cleaning strip 152 to remain on the cleaning strip path 157. The guides may be defined by channels, recesses, walls or barriers and may be arranged in the cleaning tip 143, the interior of the hub 154, and/or the interior of the body 142, if necessary. The guides may be fabricated to be positioned within the cleaning tool 140 or added as a separate component to the cleaning tool 140 where required. The guides at least function to control the location of the cleaning strip 152 relative to the cleaning strip path 157 as it advances. As most clearly seen in
The cleaning strip 152 may be a two-sided cleaning strip 152 having a first side 160 and a second side 162 and the tool may present both sides of cleaning strip 152 for cleaning two different portions of the respective connector with a fresh portion of the cleaning strip 152. In some embodiments, the cleaning strip path 157 and drive mechanism may advance and guide the first side 160 of the cleaning strip 152 into contact with a first optical surface and the second side 162 of the cleaning strip 152 into contact with a second optical surface. Simply stated, in order for both sides 160, 162 to be utilized during a single advance, the first side 160 of the cleaning strip 152 must be rotated or articulated after contacting and cleaning the first optical surface so the second side 162 may be may contact and clean the second optical surface.
The cleaning tool 40, 140 may be fabricated from any material that is suitable but it is preferable the tool 40, 140 be fabricated from a material that may be injection molded, such as a polymeric material or an elastomeric material. Further, any fabrication process or technique may be used to produce or manufacture the tool 40, 140.
It will be apparent to those skilled in the art that various modifications and variations can be made without departing from the spirit and scope of the invention exemplified herein, which is limited only by the claims.
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