The present invention relates to a low-cost disposable ion-selective sensor and concerns more particularly an ion-selective sensor comprising ion-selective electrodes comprising fluidic micro channels, aimed for long-term monitoring applications.
Potentiometric ion-selective sensors are extremely easy, label-free methods of measurement. The measurement of a potentiometric ion-selective sensor is based on the equilibrium of ions between the different phases of the sensor and at the sensor/analyte interface. This means that the different phases are potentially affected by the measurement, due to exchange of chemical species. These changes lead to a drift in the signal, and eventually to a degradation of the signal. This causes the need for frequent recalibration as well as a degradation of the sensor. Ion sensing is a routine technology in many analytical laboratories, which is used for timepoint measurements. In the past, measurements of ionic concentration were often made by ion-selective microsensors based on a glass micropipette, requiring special pipet fabrication equipments. These types of electrodes are thin and fragile and cannot withstand harsh environments. Also, most of the current miniaturized ion-selective devices on the market are not suited for long-term monitoring. In fact, miniaturized ion-selective electrodes have a limited lifetime, due to the degradation of the materials and/or of the interfaces geometry, which can partly be due to stagnating liquids at the level of the ion sensing membrane. This can lead to changes in the interfacial equilibrium of the ions.
Although, miniaturized ion-selective sensors are at this day available on the market, their use is mainly still limited to single-use sensors.
The ideal miniaturized sensor is an all-solid-state sensor. This means that the sensor is completely solid. The conventional ion-selective electrodes however have a liquid aqueous internal electrolyte. Although more rigid than conventional electrodes, coated wire electrodes and CHEMFETS have the membrane directly coated respectively onto a metal wire and the gate region of a solid-state field effect transistor.
The miniaturization has been performed by exchanging of the conventional aqueous phase with for example hydrogels, conductive polymers (Bobacka, Electroanalysis 18, 2006, No. 1, pp. 7-18), carbon nanotubes (G. Crespo, Anal. Chem., 2008, 80(4), pp. 1316-1322), but without reaching the stability of a conventional electrode.
In their article “integrated potentiometric detector for use in chip-based flow cells”, Anal. Chem, 2000, 72, pp. 2875-2878, R. Tantra and A. Manz disclose a new kind of potentiometric chip sensor for ion-selective sensors based on a solvent polymeric membrane. They propose a method based on a micro machined ion-selective sensor chip to overcome problems presented by surface effects occurring in coated wire electrodes and also by CHEMFETS. The proposed micro machined ion-selective sensor chip by R. Tantra and A. Manz comprises a micro channel for the analyte solution and a micro channel junction structure containing a liquid membrane that separates the analyte from the electrolyte solution. The solution proposed by R. Tantra and A. Manz still requires an electrode reservoir and a conventional Ag/AgCl electrode, which may lead to long-term drift problems due to the stagnating electrode volume. The proposed solution is not fully integrated in a microchip, so that the proposed method is still semi-standard and this difficult to industrialize. The fact that the solution proposed in A. Manz is not fully integrated in a microchip limits as well the possibility of integration of multiple sensors on a single device.
The invention intends to solve the limitations of ion-selective sensors of prior art and relates more precisely to an ion-selective sensor which comprises a micro machined chip in which three micro channels are micro machined:
The ion-selective sensor comprises further at least two substrates:
Said analyte micro channel and said liquid membrane micro channel and said electrolyte micro channel are structured so as to provide, at each of their extremities, an opening intended for an inlet and outlet of their respective liquid solution.
The ion-selective sensor is further characterised in that the assembly of said first and said second substrates closes said analyte micro channel, said first electrolyte micro channel and said first liquid membrane micro channel, and is further also characterised in that a first reservoir is formed, after said assembly, at the interface between the analyte micro channel and the electrolyte micro channel, said first reservoir being connected to said analyte micro channel, to the first electrolyte micro channel and to the first liquid membrane micro channel and is intended to receive and retain an ion-selective liquid membrane able to separate the analyte and electrolyte liquids drawn in their respective micro channels. The realisation of a confluent reservoir, interconnecting micro channels for the analyte solution, the electrolyte solution and the liquid membrane solution allows to achieve a fully integrated ion-sensor on a microchip, leading to a lower cost and also having the property of a long-term stability, which are two of the limitations of the devices taught in prior art. The ion-selective sensor has the additional advantage to be stored in a dry environment so that the liquid membrane and the electrolyte solution can be introduced in said sensor just before the ion concentration measurement of the analyte solution. Moreover, the possibility to introduce the liquid membrane immediately before the use of the sensor avoids possible problems coming from the aging of the liquid membrane due to the storage time of the sensor assembly, as well as disruptive phenomena that could be generated by the too long contact between the sensor assembly and the plasticizer-based liquid membrane.
In an embodiment the liquid membrane micro channel and/or the analyte micro channel and/or the electrolyte micro channel may be realised by two portions, one portion being structured on the first substrate and a second portion on the second substrate.
In an embodiment the first reservoir is realised by arranging a first recess only in the first substrate. Alternatively the first reservoir may be realised by arranging a second recess arranged in said second substrate, said recess forming the reservoir after assembly of the first and second substrates.
The first reservoir may also be realised by the alignment, and subsequent assembly of the two substrates comprising a first recess arranged in said first substrate and a second recess arranged in said second substrate, said second recess being arranged opposite to said first recess when the substrates are assembled.
In an embodiment a porous layer may be arranged in said reservoir. The porous layer may be, preliminary to the assembly of the first substrate and the second substrate, arranged into one of the mentioned recesses The advantage of using a porous layer is that the porous layer may be soaked with ion-selective liquid membrane solution prior to the assembly of first substrate and second substrate. An embodiment of the ion-selective sensor comprising a porous layer, in which the liquid membrane can be soaked, has an improved stability of the liquid membrane and a better reliability of the separation of the analyte solution and the electrolyte solution.
Different embodiments of the ion-selective sensor may be devised wherein said first electrolyte micro channel, the first liquid membrane micro channel and the analyte micro channel are connected to the said first reservoir, and arranged with any relative angle between each of said first electrolyte, first liquid membrane and analyte micro channels. This design flexibility allows arranging the micro channel configuration to the specific application and use of the ion-selective sensor.
The substrates of the ion-selective sensor may be made in any structural material, preferably a polymeric material. This allows achieving a low cost for the ion selective sensor.
The object of the invention is also attained by an ion-selective device comprising a first and a second ion-selective sensors. To achieve this, a second ion-selective sensor is arranged to the analyte micro channel of the first ion-selective sensor, this second ion-selective sensor comprising a second reservoir, different from the first reservoir and arranged separated from the said first reservoir. In this embodiment different variants of the liquid membrane micro channel are possible: a single liquid membrane micro channel may be connected to each of the two reservoirs or each reservoir may be connected to a different liquid membrane micro channel, each drawing a separate and possibly different ion-selective liquid solution. The two electrolyte micro channels of the ion-selective device may be identical or they may be different and they may draw the same or different electrolyte solutions.
The object of the invention is also attained by an ion-selective system comprising a plurality of ion sensors and/or ion-selective devices arranged on a single analyte micro channel, which can be a straight channel, but also a curved channel, and to which the electrolyte and the liquid membrane micro channels of each of said plurality of ion-sensors are arranged to form any angle with the single analyte micro channel. The advantage of arranging different ion-sensors and/or ion-selective devices on a single analyte micro channel is that more than two ion species can be detected in a single analyte solution.
Furthermore, such an arrangement of the ion-selective system allows for a high integration density of such an ion-selective sensor. The plurality of ion-sensors may each be arranged with a porous layer arranged in their respective reservoirs, but not all of said plurality of ion sensors does necessarily have a porous layer arranged in their corresponding reservoir.
The invention also relates to a method to measure on concentration of an analyte solution by the ion-selective sensor.
In an embodiment of the method comprising an ion-selective sensor comprising a reservoir as defined above the following steps are taken;
In an embodiment of the method of measuring ion concentration of an analyte solution, prior to the introduction of the liquid membrane solution in the liquid membrane micro channel and the reservoir, a gas is flown in the electrolyte micro channel and the analyte micro channel, this in order to keep in place the liquid membrane when introducing the analyte and electrolyte solution, and to avoid the mixing of the liquid membrane, the analyte solution and the electrolyte solution.
Another method of measuring ion concentration of an analyte solution comprises the steps of:
The natural advantages and various additional features of the invention will appear more fully upon consideration of the illustrative embodiments in the accompanying drawings:
a illustrates a cross-section of the reservoir to which the liquid membrane micro channel, the analyte micro channel and electrolyte micro channel are connected;
b illustrates another cross-section of the reservoir to which the liquid membrane micro channel, the analyte micro channel and electrolyte micro channel are connected;
c illustrates a cross-section of a liquid membrane micro channel realized by the assembly of a first substrate comprising a recess and a second substrate comprising also a recess;
d illustrates a cross section of a reservoir, along the liquid membrane micro channel filled with a liquid membrane solution;
a illustrates a cross-section of the junction of the liquid membrane-, the electrolyte- and the analyte micro channels to a reservoir in which a porous layer is arranged;
b illustrates another cross-section of the junction of the liquid membrane micro channel, the electrolyte micro channel and the analyte micro channels to a reservoir in which a porous layer is arranged;
According to a generic embodiment of the invention, illustrated in
The ion-selective sensor 6 further comprises:
The ion-selective sensor 6 comprises, after the assembly of said first substrate 100 and said second substrate 200, a completely formed analyte micro channel 2, a completely formed first electrolyte micro channel 1, and a completely formed first liquid membrane 3 micro channels.
The ion selective sensor 6 has also a first reservoir 4, arranged at the interface of the first substrate 100 and the second substrate 200 and forming a chamber to which the liquid membrane micro channel 3, the analyte micro channel 2, the electrolyte micro channel 1 are connected and which is intended to receive the ion-selective liquid membrane solution, the analyte solution and the electrolyte solution, by means of their respective micro channels connected to that reservoir 4.
In order to assure that the analyte solution and the electrolyte solution can remain separated by the ion-selective liquid membrane solution in that reservoir, different structural embodiments and liquid introduction methods have been devised and will be explained further in more detail.
The electrochemical properties and mechanism of an ion-selective liquid membrane are well known to a person skilled in the art. The ion-selective liquid membrane is herein also called the liquid membrane. The liquid membrane has an advantageously chosen chemical composition and property for a specific ion-selective electrode, so that the analyte solution and electrolyte solution can be separated by said liquid membrane. Its properties are based on the use of ionophores and lipophilic substances that do not diffuse out of the liquid membrane. The ionophore in the liquid membrane allows the analyte ion to solubilize in the liquid membrane and an equilibrium of the analyte ion needs to be achieved at the interface of the analyte and the liquid membrane.
A great variety of compositions of liquid membranes can be used and are chosen in function of the analyte solution, the electrolyte solution, the desired surface tension properties of the deployed solutions and also the flow properties of said liquid membrane.
d illustrates a cross-section of the reservoir 4 of the liquid membrane micro channel 3, the electrolyte micro channel 2 and the analyte micro channel 1, with an ion-selective liquid membrane solution drawn through said reservoir 4. This may be achieved, for example, as further described in the method of the invention, by introducing a gas into each of the analyte micro channel and the electrolyte micro channel, or also by using capillary effects. In
Typical widths of the analyte micro channel 2, the electrolyte micro channel 1 are between 10 μm and 1 mm, preferably 500 μm. Typical widths of the liquid micro channel are between 10 μm and 500 μm, preferably 100 μm. Typical lengths of the micro channels are between 1 mm and 20 mm, preferably 15 mm. Typical dimensions (i.e. width, length and height) of the reservoir are between 10 μm×10 μm×10 μm and 1000 μm×1000 μm×100 μm, preferably 500 μm×500 μm×20 μm.
The materials used for the first substrate 100 and the second substrate 200 are preferably chosen among thermoplastic materials. Other materials that can be microstructured by etching or laser techniques may be devised as well. Said substrates may be microstructured with micromechanical techniques, or by chemical etching techniques, or by laser machining techniques, or by hot embossing techniques, or by injection moulding techniques, or by lamination techniques or any combination thereof.
In a variant of the generic embodiment, illustrated in
In a variant of the generic embodiment, the liquid membrane micro channel 3 may present only an inlet 30 and no outlet, as shown in
The analyte micro channel 2, the electrolyte micro channel 1 and the liquid membrane micro channel 3 may be straight micro channels. Alternatively the analyte-2, electrolyte-1 and liquid membrane 3 micro channels may be curved micro channels. The widths and depths of the micro channels may be constant or may vary along their length.
In another embodiment of the invention, illustrated in
There are different possible arrangements of the micro channels 1, 2, 3 and said reservoir 4 to which the micro channels 1, 2, 3 are connected and confluent. In
The materials for the porous layer 5 are preferably chosen among plastic porous materials.
Different assembly methods are possible to arrange said porous layer 5 into the reservoir 4. These are standard assembly techniques and will not be further explained in detail.
In an ion-sensor device 7, two ion-sensors may be arranged to the analyte micro channel 2, as illustrated in
The invention relates also to an ion-sensor system, differing from the ion-sensor device 7 of
The present invention is not limited to the realisation of an ion-sensor comprising microstructured microfluidic micro channels realised in two substrates that are subsequently aligned and assembled. The person skilled in the art will be able, with the description of the present invention, to devise the realisation of an ion-selective sensor 6 based on the assembly of at least three microstructured wafers.
A method to measure ion concentration of an analyte solution by the ion selective sensor 6 of the invention will now be described in more detail.
In an embodiment of the method to measure on concentration of an analyte solution by an ion-selective sensor comprising a reservoir 4 as defined above, the following steps are taken:
In an embodiment of the method of measuring ion concentration of an analyte solution as described above, a gas is flown in the electrolyte micro channel 1 and the analyte micro channel 3, prior to the introduction of the liquid membrane solution in the liquid membrane micro channel 3 and the reservoir 4, this in order to keep in place the liquid membrane when introducing the analyte and electrolyte solution, and to avoid the mixing of the liquid membrane, the analyte solution and the electrolyte solution.
In another embodiment of the method of measuring ion concentration of an analyte solution by the ion-selective sensor 6 comprising a reservoir 4 comprising a porous layer 5, the following steps are taken:
Although the present invention has been described with reference to specific embodiments, variations thereto are possible without departing from the scope of the invention as described by the appended claims.
For example, the realisation of the micro channels and their inlets and outlets may be realised in different arrangements that the ones explained. The inlets and outlets may be formed by partially structuring two portions, one portion being structured in the first substrate 100 and the second portion being structured in the second substrate 200 and at the same time the corresponding micro channels may be structured in one or both of first 100 and second 200 substrate but always so that after assembly of the first 100 and second 200 substrate the micro channels comprise an net and an outlet.
Also, the person skilled in the art may devise embodiments wherein different ion-selective sensors, ion-selective devices or ion-selective systems are assembled on top of each other, possibly interconnected by advantageously chosen fluidic interconnections.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2013/067045 | 8/14/2013 | WO | 00 |
Number | Date | Country | |
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61683852 | Aug 2012 | US |