Embodiments are generally related to sensing devices and components thereof. Embodiments also relate to acoustic wave devices. Embodiments also relate to micro-machined devices.
Acoustic wave sensors are utilized in a variety of sensing applications, such as, for example, temperature and/or pressure sensing devices and systems. Acoustic wave devices have been in commercial use for over sixty years. Although the telecommunications industry is the largest user of acoustic wave devices, they are also used for in other areas, such as chemical vapor detection. Acoustic wave sensors are so named because they use a mechanical, or acoustic, wave as the sensing mechanism. As the acoustic wave propagates through or on the surface of the material, any changes to the propagation path affect the characteristics of the wave.
Changes in acoustic wave characteristics can be monitored by measuring the frequency or phase characteristics of the sensor and can then be correlated to the corresponding physical quantity or chemical quantity that is being measured. Virtually all acoustic wave devices and sensors utilize a piezoelectric crystal to generate the acoustic wave. Three mechanisms can contribute to acoustic wave sensor response, i.e., mass-loading, visco-elastic and acousto-electric effect. The mass-loading of chemicals alters the frequency, amplitude, and phase and Q value of such sensors. Most acoustic wave chemical detection sensors, for example, rely on the mass sensitivity of the sensor in conjunction with a chemically selective coating that absorbs the vapors of interest resulting in an increased mass loading of the acoustic wave sensor.
Examples of acoustic wave sensors include acoustic wave detection devices, which are utilized to detect the presence of substances, such as chemicals, or environmental conditions such as temperature and pressure. An acoustical or acoustic wave (e.g., SAW/BAW) device acting as a sensor can provide a highly sensitive detection mechanism due to the high sensitivity to surface loading and the low noise, which results from their intrinsic high Q factor. Surface acoustic wave devices are typically fabricated using photolithographic techniques with comb-like interdigital transducers placed on a piezoelectric material. Surface acoustic wave devices may have either a delay line or a resonator configuration. Bulk acoustic wave device are typically fabricated using a vacuum plater, such as those made by CHA, Transat or Saunder. The choice of the electrode materials and the thickness of the electrode are controlled by filament temperature and total heating time. The size and shape of electrodes are defined by proper use of masks.
Acoustic wave devices, such as, for example, a surface acoustic wave resonator (SAW-R), a surface acoustic wave delay line (SAW-DL) device, a surface transverse wave (STW) device, or a bulk acoustic wave (BAW) device, have been utilized in mechanical quantities measurement. In such sensing applications, the sensing devices or components are typically clamped or oriented in the most sensitive direction to the mechanical quantities.
The most important difference between an acoustic wave device and a conventional wired sensor is that the acoustic wave device can store energy mechanically. Once such a device is supplied with a certain amount of energy (e.g., through RF—Radio Frequency), the device can operate for a time without any active parts (i.e., without a power supply or oscillators). Such a configuration makes it possible for acoustic waves to function in, for example, RF powered passive and wireless sensing applications.
One area where acoustic wave devices seem to have promise is in the area of accelerometers. An improved acoustic wave accelerometer is therefore disclosed herein.
The following summary is provided to facilitate an understanding of some of the innovative features unique to the embodiments disclosed and is not intended to be a full description. A full appreciation of the various aspects of the embodiments can be gained by taking the entire specification, claims, drawings, and abstract as a whole.
It is, therefore, one aspect of the present invention to provide for an improved sensing device.
It is another aspect of the present invention to provide for an improved acoustic wave sensing device
It is a further aspect of the present invention to provide for an acoustic wave accelerometer or acceleration sensor.
The aforementioned aspects and other objectives and advantages can now be achieved as described herein. A micro-machined acceleration sensing apparatus is disclosed, which includes a piezoelectric substrate that functions as a propagation medium. A diaphragm is configured upon the substrate, wherein the diaphragm is etched to form one or more etched cavities. A plurality of sensing elements are formed on the diaphragm, wherein a first sensing element among the plurality of sensing elements is located on a top of the diaphragm, a second sensing element among the plurality of sensing elements is located on a side of the diaphragm, and a third sensing element among the plurality of sensing elements is located at a crystallography different orientation with respect to the first and second sensing elements, such that the substrate, the diaphragm and the plurality of sensing elements comprise a micro-machined acceleration sensing apparatus thereof that is clamped at one end of the substrate to an object under an acceleration and submitted to a force at the free end of the substrate to provide signals indicative of acceleration.
The second and third sensing elements among the plurality of sensing elements can provide temperature data due to the anisotropic nature of the piezoelectric temperature frequency coefficient associated with the piezoelectric substrate. Additionally, an inertial mass can be fixed at the free end of the substrate such that when the acceleration is applied to the fixed end, the acceleration is converted to a proportional force through utilization of the inertial mass fixed at the free end, wherein the proportional force interacts with an acoustic propagation through a plurality of forces applied to the propagation medium provided by the substrate, thereby generating signals indicative of the acceleration data.
Additionally, each of the first, second and third sensing elements among the plurality of sensing elements can constitute an interdigital transducer (IDT). Such an IDT can be, for example, a SAW filter electrode, wherein the frequency of the SAW filter electrode comprises data indicative of acceleration. Alternatively, such an IDT may be a SAW-R electrode, wherein the frequency of the SAW-R electrode comprises data indicative of acceleration. Likewise, the IDT may be, for example, a SAW-DL electrode, wherein the phase of the SAW DL electrode comprises data indicative of the acceleration. In general, each of the first, second and third sensing elements can function as reference electrodes.
The accompanying figures, in which like reference numerals refer to identical or functionally-similar elements throughout the separate views and which are incorporated in and form a part of the specification, further illustrate the embodiments and, together with the detailed description, serve to explain the embodiments disclosed herein.
The particular values and configurations discussed in these non-limiting examples can be varied and are cited merely to illustrate at least one embodiment and are not intended to limit the scope thereof.
Piezoelectric substrate 102 can be formed from a variety of substrate materials, such as, for example, quartz, lithium niobate (LiNbO3), lithium tantalite (LiTaO3), Li2B4O7, GaPO4, langasite (La3Ga5SiO14), ZnO, and/or epitaxially grown nitrides such as Al, Ga or Ln, to name a few. Interdigital transducers 104 and 106 can be formed from materials, which are generally divided into three groups. First, IDT or electrodes 104, 106 can be formed from a metal group material (e.g., Al, Pt, Au, Rh, Ir Cu, Ti, W, Cr, or Ni). Second, IDT or electrodes 104, 106 can be formed from alloys such as NiCr or CuAl. Third, IDT or electrodes 104, 106 can be formed from metal-nonmetal compounds (e.g., ceramic electrodes based on TiN, CoSi2, or WC). In the configuration depicted in
Object 108 represents a component or device under acceleration. Mass and transverse and later forces thereof are illustrated by block 114. In general block 114 represents an inertial mass fixed at the free end 124 of plate 102. The transverse force is labeled Ft while the lateral force is labeled Fl. Gravity is indicated generally by arrow 112 in
Equation (1) relates generally to the values associated with the function of accelerometer 100. Thus, f represents force and V represents propagation velocity. The variable d on the other hand represents the thickness of the plate or substrate 102. The variable CGG represents stiffness, which is responsible for shear movement. Finally, the variable ρ represents density.
In the configuration depicted in
In
Equation (2) relates generally to the values associated with the function of accelerometer 200. Thus, f represents force and V represents propagation velocity. The variable α on the other hand represents the interdigital distance. That is the distance of IDT electrode 204 (i.e. a SAW-R electrode).
In the configuration depicted in
The accelerometer 200 can also be configured to include a micromachined channel 225, which may be rectangular or circular in shape and located on the backside of substrate 202 and beneath one or more of the interdigital transducers 204, such that a mass within the etched or micro-machined rectangular or circular frame-shaped channel 225 (or diaphragm) possesses a high sensitivity to the acceleration when the acceleration is applied to the acoustic wave device 200.
Piezoelectric substrate 202 can be formed from a variety of substrate materials, such as, for example, quartz, lithium niobate (LiNbO3), lithium tantalite (LiTaO3), Li2B4O7, GaPO4, langasite (La3Ga5SiO14), ZnO, and/or epitaxially grown nitrides such as Al, Ga or Ln, to name a few. The SAW-DL electrodes or IDTs 307, 309, 311 can be formed from materials, which are generally divided into three groups. First, SAW-DL electrodes or IDTs 307, 309, 311 can be formed from a metal group material (e.g., Al, Pt, Au, Rh, Ir Cu, Ti, W, Cr, or Ni). Second, SAW-DL electrodes or IDTs 307, 309, 311 can be formed from alloys such as NiCr or CuAl. Third, SAW-DL electrodes or IDTs 307, 309, 311 can be formed from metal-nonmetal compounds (e.g., ceramic electrodes based on TiN, CoSi2, or WC).
Object 308 represents a component or device under acceleration. Mass and transverse and later forces thereof are illustrated by block 314. In general block 314 represents an inertial mass fixed at the free end 324 of plate 302. The transverse force is labeled Ft while the lateral force is labeled Fl. In the configuration depicted in
The basic acoustic wave acceleration sensor or accelerometer 300 comprises substrate or plate 302 for acoustical wave propagation. The sensor or accelerometer 300 is generally clamped at one end 322 thereof and submitted to a force at a free end 324. When acceleration is applied, the resulting values are converted to a proportional force through the use of inertial mass fixed at the free end 324 of the plate as indicated generally by block 314. The applied force interacts with the acoustic propagation through three components applied to the propagation medium: two bending forces that are perpendicular to the propagation surface and transverse thereof, along with a longitudinal or compression force.
The accelerometer 300 can also be configured to include a micromachined channel 325, which may be rectangular or circular in shape and located on the backside of substrate 302 and beneath one or more of the interdigital transducers 307, 304, 311, such that a mass within the etched or micro-machined rectangular or circular frame-shaped channel 325 (or diaphragm) possesses a high sensitivity to the acceleration when the acceleration is applied to the acoustic wave device 300.
Based on the foregoing it can be appreciated that an acoustic wave accelerometer can be arranged in a variety of designs, such as, BAW, SAW-R and/or SAW-delay line configurations. Such devices can operate with a high degree of reliability. The SAW-DL acoustic wave accelerometer illustrated in
In general, sensing elements 412, 406 and 410, 408 can provide temperature data due to the anisotropic nature of the piezoelectric temperature frequency coefficient associated with the piezoelectric substrate 402. Additionally, an inertial mass can be fixed at a free end of the substrate 402 such that when the acceleration is applied to the fixed end, the acceleration is converted to a proportional force through utilization of the inertial mass fixed at the free end, wherein the proportional force interacts with an acoustic propagation through a plurality of forces applied to the propagation medium provided by the substrate 402, thereby generating signals indicative of the acceleration data. Such a configuration is generally consistent with the configuration depicted in
Additionally, each of the sensing elements can constitute an interdigital transducer (IDT). Such an IDT can be, for example, a SAW filter electrode, wherein the frequency of the SAW filter electrode comprises data indicative of acceleration. Alternatively, such an IDT may be a SAW-R electrode, wherein the frequency of the SAW-R electrode comprises data indicative of acceleration. Likewise, such an IDT may be, for example, a SAW-DL electrode, wherein the phase of the SAW DL electrode comprises data indicative of the acceleration. In general, each of the sensing elements 406, 408, 410, 412, 411, 413, 415 can function as reference electrodes.
The configuration depicted in
The micro-machined acoustic wave accelerometer 400 can be constructed in the context of different designs, such as that of, for example, a BAW, SAW-resonator, a SAW-filter or a SAW-delay line. Such designs can operate passively, wirelessly and reliably. The SAW-DL has the highest measurement rate, but has lower accuracy and requires very high transceiver power due to its high insertion loss. The SAW-R has low power consumption and good sensitivity. The BAW has the highest sensitivity and with the highest cost. The temperature dependence of each sensor is reproducible, and in most cases thermal strain from the mounting dominates thermal variations of materials properties. This, however, can be eliminated by using reference sensors such as, for example, sensing elements 406, 408, 410, 412, 411, 413, 415. Note that arrow 421 depicted in
The basic configuration for apparatus 400 follows a general outline as follows: a sensor 1 is located on top of the etched diaphragm 404; a sensor 2 is on the side, while sensor 3 is located at the different crystallography angle with sensor 1 and sensor 2. Because of the an-isotropic of the piezoelectric temperature frequency coefficient, the sensor 2 and sensor 3 can provide temperature information.
The accelerometer 400 can be formed utilizing micro-machining techniques. A number of processing steps can be followed for the fabrication of accelerometer 400. An example of such processing steps is provided below, in the context, of for example, a SAW-based accelerometer 400.
Upon completion of the processing steps indicated above, a similar set of processing steps can be implemented upon another quartz wafer to form the quartz base plate. When the two quartz wafers are ready for direct bonding, wafer dicing and chip assembling can be processed, as indicated below:
In general, accelerometer 400 can be configured utilizing standard micro-electromechanical systems (MEMS) fabrication techniques. Note that the term MEMS generally refers to a technology that integrates complex electromechanical elements and processing circuitry on a substrate.
An acceleration sensor may be configured that includes an acoustic wave device including a plate that functions as a propagation medium and at least one interdigital transducer configured upon the plate. An antenna can be integrated with the acoustic wave device, wherein the antenna communicates with interdigital transducer(s). The antenna receives and transmits signals indicative of acceleration data, wherein the acoustic wave device is clamped at one end of the plate to an object under acceleration and submitted to a force at the free end of the plate. Additionally, as indicated herein, an etched or micro-machined circular or rectangular frame-shaped channel or diaphragm could be located on a back side of the wireless acoustic wave accelerometer substrate 202, 302 or 402, located beneath at least one interdigital transducer, such that a mass within the etched or micro-machined rectangular or circular frame-shaped channel or diaphragm possesses a high sensitivity to the acceleration when the acceleration is applied to the acoustic wave device. The acceleration can be converted to a proportional force through utilization of the mass fixed at the free end of the plate, wherein the proportional force interacts with an acoustic propagation through a plurality of forces applied to the propagation medium, thereby generating signals indicative of the acceleration data for wireless transmission from the antenna.
It will be appreciated that variations of the above-disclosed and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Also that various presently unforeseen or unanticipated alternatives, modifications, variations or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims.