The invention described herein relates generally to micro-mixers and more particularly to a micro-mixer having a heating element for mixing liquids.
Mixing liquids on a micro-scale is presently utilized in a number of bio-medical and life science applications such as in the detection and analysis of diseases, viruses and other pathological tests. Examples of liquids that are mixed on a micro-scale include blood plasma and solutions containing DNA and reproductive cells.
Mixing liquids on a micro-scale has several advantages. For example, mixing-liquids on a micro-scale reduces the amount of liquid being consumed and from a technical point of view, can allow the analysis of microscopic specimens to selected conditions. Micro-mixers are also known as micro-electromechanical systems (MEMS) and are sometimes called micromechanical devices, micromachines, micro-fabricated devices or nano-structures. In some instances they are also colloquially known as “Labs-on-a-Chip”.
The structure of micro-mixers has been the subject of research for sometime. Conventionally micro-mixers have typically included plates, channels, baffles and other physical barriers and mechanical actuators to create turbulence within small quantities of liquid to increase uniformity and decrease the spatial gradient of different properties between liquid phases. A difficulty with some conventional micro-mixers, particularly in biological applications, is that the mechanical actuators or physical barriers can damage biological cell structures.
The present invention provides a micro-mixer having a heating element for creating a vapor bubble within liquid and thereby mixing the liquid.
According to one particular embodiment there is provided a method of mixing liquid in a micro-mixing chamber. The method includes allowing the passage of two independent liquid streams into the mixing chamber, and effecting heating of the liquid in the mixing chamber by a heating element so a bubble will be generated within the liquid in a region local to the heating element thereby causing turbulence and mixing of the liquid in the mixing chamber.
These and other features and advantages of preferred methods and micro-mixers will now be described in further detail with reference to the accompanying drawings which illustrate, by way of example, the principles of the present invention.
FIGS. 2 to 4 illustrate plan views of three alternative embodiments of micro-mixers;
Before proceeding with the detailed description, it will be appreciated by those skilled in the art of the present invention that the foregoing description of the preferred embodiments of the invention has been presented only for the purpose of illustration and description and is not intended to be exhaustive or to limit the invention to the precise forms described. Many modifications and variations may be made to the embodiments shown in the Figures without departing from the spirit and scope of the invention.
Irrespective of whether the micro-mixer 100 includes one, two or even more heating elements, the heating element(s) for heating liquid in the micro-mixer 100 may be located inside or even outside the mixing chamber 102. In the instance when the heating elements are located inside the mixing chamber 102, the heating elements 104 may be directly or indirectly attached to internal walls 106 of the chamber 102 or even suspended within the mixing chamber 102.
The heating elements 104 may also be capable of using various forms of energy for heating the liquid. For example, energy in the form of electromagnetic energy could be converted to heat energy by a heating element especially adapted with a receiver and energy converter. The heating elements 104 may also be of a type in which heat is thermally transferred or conducted thereto from a higher temperature source. The heating elements may also be an electrical heating element 104 that is incorporated in an electrical circuit and supplied with electrical pulses. Details of an electrical circuit for heating electrical heating elements will be described in more detail below with reference to
The micro-mixer 100 shown in
According to the embodiment in
As can be seen in
Furthermore, it is also possible that a plurality of vapor bubbles may be formed in the mixing chamber 102. Generating a plurality of bubbles in the mixing chamber 102 will displace liquid within the chamber 102 thereby causing mixing in much the same way as if a single bubble was formed. Turbulence and mixing may also be created when two or more bubbles migrate together and form a single bubble.
In addition, the heating elements 104 may be operated so as to closely regulate heating and thus cause size fluctuations of the vapor bubbles. More particularly, in order to enhance liquid turbulence within the mixing chamber 102, the heating elements 104 may be operated such that the total volume of the vapor bubbles increases and decreases during mixing to further enhance liquid turbulence. Upon completion of the mixing, the liquid can be heated so as to generate a bubble of sufficient size to displace the liquid from the mixing chamber 102 through the upwardly facing outlet 110. In addition to bubble formation, heat from the heating elements may also generate convection currents in the liquid in the mixing chamber 102, which in turn, can contribute to turbulence and thus liquid mixing in the mixing chamber 102.
The embodiment shown in
The embodiment shown in
Liquid mixed in the mixing chamber 302 may be discharged from the mixing chamber 302 via the micro-channel 322. If needed, liquid in the micro-channel 322 can be pumped along the micro-channel by the further heating elements 324 forming vapor bubbles along the micro-channel 322.
Although not specifically shown in the drawings, the further heating elements 316 and 324 located in the micro-channels 312 and 322 or even in the liquid baths 118 shown in
In the instance when the micro-mixer has a plurality of heating elements for heating liquid in the mixing chamber, one of ordinary skill in the art should readily recognize that it is within the scope of the present invention that the mixing chamber may be used for mixing a single liquid stream. In the instance when the micro-mixer has a single heating element for heating liquid in the mixing chamber, two or more independent liquid streams are fed into the mixing chamber.
An advantage provided by the embodiments in
In the instance when the heating element is an electrical heating element, the micro-mixer will include an electrical circuit such as the electrical circuit 700 illustrated in
The circuit also includes a power source 726 and a pulse generator 728 having one or more adjustment knobs 730 for controlling the output of the pulse generator 728. In particular, the control knob 730 may be used to adjust any one or a combination of the following characteristics of the pulse that may include, but is not limited to, frequency, magnitude and sequencing of the pulses.
Another factor effecting mixing is the total periods over which the heating elements 104, 204, 304 and 404 are heated, and the temperature to which the heating elements 104, 204, 304 and 404 are heated. These characteristics or features may also be adjusted using the control knob 730.
The micro-channels 312 and 412 shown in
At present there are a number of micro-valves that are available for micro-mixer systems including piezoelectric valves, thermoneumatic valves, high voltage or electrostatic valves and electromagnetic valves. Another type of micro-valve is known as a hydrogel-based valve and includes a hyrdogel that expands and contracts in response to an external power supply or other elements such as pH, temperature, electrical fields, light, carbohydrates, antigents etc. An advantage in using a hydrogel micro-valve is that it is simple in structure and has fast responses that allow the micro-channel to be opened and closed as desired.
The types of micro-valves described above or any other type may be included in the embodiments shown in the Figures.
Step 908 represents a situation in which the heating elements are electrical heating elements incorporated in an electrical circuit that includes a pulse generator and the output of the pulse generator is received by the electrical heating elements for heating liquid in the mixing chamber. It will be appreciated from the above description that the heating elements need not necessarily be electrical heating elements.
Step 906 represents a situation in which each iquid stream is pumped into the mixing chamber by way of further heating elements. Specifically, the method involves heating the liquid streams by the further heating and forming an obstruction upstream of the further heating element such as by closing a micro-valve so that bubbles generated cause displacement of the liquid into the mixing chamber. It will be appreciated from the above discussion that the further heating elements and micro-valves may be substituted with alternative pumping mechanisms for pumping liquid streams into the mixing chamber.
Step 910 represents the step of discharging liquid mixed in the mixing chamber. This step is at least in part achieved by forming a vapor bubble of sufficient size in the mixing chamber that can displace mixed liquid from the mixing chamber through an outlet.
Throughout this specification, the term liquid, or liquid stream embraces, but is by no means limited to, solutions containing a mixture of different liquid phases and dissolves constituents, and solutions containing one or more solid particles so as to form a suspension or slurry.
The previous description of the exemplary embodiments is provided to enable any person skilled in the art to make or use the present invention. While the invention has been described with respect to particular illustrated embodiments, various modifications to these embodiments will readily be apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. It is therefore desired that the present embodiments be considered in all respects as illustrative and not restrictive. Accordingly, the present invention is not intended to be limited to the embodiments described above but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.