The present invention relates to a micro-oscillating member belonging to the technical filed of a microstructure, and specifically to a micro-oscillating member suitable for a light-deflector, and a light-deflector using the micro-oscillating member. Further, the present invention relates to an image-forming apparatus, such as a scanning type display, a laser beam printer, a digital copying machine, using this light-deflector.
Heretofore, various light-deflectors in which mirrors are resonance-driven have been proposed. In general, a resonance type light-deflector is characterized in that, comparing to a light scanning optical system using a polygonal rotating mirror such as a polygon mirror, the light-deflector can be made compact to an large extent, and the consumption power thereof can be reduced, and there exists no face tangle in theory, and particularly, a light-deflector comprising Si single-crystal manufactured by a semiconductor process theoretically has no metal fatigue, and is excellent in durability (Japanese Patent Application Laid-Open No. S57-8520).
In the meantime, in the resonance type reflector, there is a problem that, since a scanning angle of the mirror changes in sine-wise in principle, an angular velocity is not constant. To correct this characteristic, several techniques have been proposed.
For example, in Japanese Patent Application Laid-Open Nos. H9-230276, H9-230277, H9-230278, and H9-230279, an arcsin lens is used as an image-forming optical system (image-forming lens), so that a constant velocity scanning is realized on a scanned surface.
Further, in Japanese Patent Application Laid-Open No. 2003-279879, two pieces of deflection reflecting surfaces are driven by sine oscillations of mutually different oscillation cycles, thereby synthesizing sine waves and realizing an approximate constant angular velocity drive within a scanning range.
Further, in U.S. Pat. No. 4,859,846, by using a resonance type reflector having a basic frequency and an oscillation mode of a frequency being three times the basic frequency, an approximate chopping wave drive is realized.
In an electro-photography such as a laser beam printer, a laser light is scanned on a photosensitive body so as to form an image. At that time, the scanning velocity of the laser light is preferably a constant velocity on the photosensitive body. Hence, in a light-scanning means used in the electro-photography, it is general that, after the light-deflector performs the scanning, an optical correction is carried out.
For example, in the light-scanning optical system using the polygonal rotating mirror, in order to convert a light flux reflected and deflected at the constant velocity by the deflection reflecting surface into the constant scanning on the photosensitive body, an image-forming lens called as a fθ lens is used.
Further, in the light-scanning optical system using the light-deflector for performing a sine oscillation, in order to change a light flux in which the angular velocity changes in a sine wise into the constant velocity scanning on the photosensitive body, an image-forming lens called as an arcsin lens is used.
However, the arcsin lens has a problem in that the size of a beam spot of the laser light on the photosensitive body changes at the time of the optical scanning correction. In general, in the image-forming apparatus, there exist allowable upper and lower limits to the size of the beam spot allowable according to a required image quality. Therefore, in the angular velocity of the laser light emitted from the light-deflector, there exists an allowable value in the fluctuation width of the angular velocity. Here, the upper and lower limits of the angular velocity are denoted by θ′max, and θ′min, respectively.
Now, in the light-deflector performing the sine oscillation, a displacement angle θ and the angular velocity θ′ can be represented by the following formulas:
θ=θo sin(ωt) (Formula 1)
θ′=θoω cos(ωt) (Formula 2)
provided that θo is the maximum displacement angle, and ω is the number of angular oscillations. At this time, the relations of
θ′max=θoω (Formula 3)
θ′min=≦θoω cos(ωt) (Formula 4)
are established.
−cos−1(θ′min/θoω)≦ωt≦−cos−1(θ′min/θoω) (Formula 5)
and the maximum usable deflection angle θeff satisfying this condition and an effective time teff which is a usable time in one cycle become as follows:
θeff=θo sin(cos−1(θ′min/θ′omax)) (Formula 6)
teff=2 cos−1(θ′min/θ′max)/ω (Formula 7)
For example, if θ′ is allowable up to ±20% for a reference angular velocity, it becomes
θ′min:θ′max=0.8:1.2 (Formula 8)
and thereby the maximum usable deflection angle θeff and the effective time teff become as follows:
θeff=sin(cos−1(0.8/1.2))=0.7454θo (Formula 9)
teff=2 cos−1(0.8/1.2)/ω=1.6821/ω (Formula 10)
In this way, there is a problem that the conventional resonance type light defector is unable to fully obtain the maximum usable defection angle θeff and the effective time teff as large values.
Further, there is a problem that, since the resonance type deflector has the same angular velocity in moving back and forth, when making a single side scanning, the time effectively acquired for the scanning becomes short.
Further, there is a problem that, when a plurality of deflectors are used for correcting these problems, the structure becomes complicated.
Further, there is a problem that since the mirror has to maintain a desired flatness even at the time of driving, its rigidity has to be enhanced so as to restrain the deformation of the mirror. In the light-deflector performing the sine oscillation as in the Formula 1, the angular velocity θ″ of the mirror can be given as follows.
θ″=−θoω2 sin(ωt) (Formula 11)
In the above example, the angular acceleration becomes the maximum value at both ends of the scanning, and the maximum value is:
θ″max=θoω2 sin(cos−1(0.8/1.2))=0.7454θoω2 (Formula 12)
Further, there is a problem that, when assembling a movable element and a torsion spring, it takes a lot of troubles, and moreover, it is easy to generate an assembly error.
Further, there is a problem that, when trying to make the moment of inertia of the movable element large, it makes a miniaturization difficult. In the resonance type light-deflector having two or more of movable elements, it is most desirable that the moment of inertial of the movable element on which a light-deflecting element is arranged is the smallest. However, when attempting to form movable elements and a torsion springs by working a piece of plate, in order to make the moment of inertial large, a plate having a large area is required. This becomes a barrier for miniaturization. Further, in case the movable elements and the torsion springs are formed by the semiconductor process, a larger size of a foot print large becomes a cause of cost increase.
Further, there is a problem that, when the movable elements are connected in series by the torsion springs, it is easy to generate not only torsion, but also a flexure oscillation mode.
To solve the above-described problems, the micro-oscillating member of the present invention is a micro-oscillating member, comprising: a plurality of movable elements; a plurality of torsion springs arranged on the same axis which connects the plurality of movable elements in series; a support portion for supporting a part of the plurality of torsion springs; driving means for applying a torque to at least one of the movable elements; and driving control means for controlling the driving means,
wherein a system comprising the plurality of torsion springs and the plurality of movable elements has a plurality of isolated characteristic oscillation modes, and in the isolated characteristic oscillation modes, there exist a reference oscillation mode which is an characteristic oscillation mode of a reference frequency, and an even numbered oscillation mode which is an characteristic oscillation mode of a frequency being approximate even number times the reference frequency.
Further, in the above-described micro-oscillating member, it is preferable that the plurality of movable elements and the plurality of torsion springs are integrally formed from a piece of plate.
Further, in the above-described micro-oscillating member, it is preferable that the piece of plate is a single-crystalline silicon wafer.
Further, in the above-described micro-oscillating member, it is preferable that, when a flat plane is provided perpendicular to the axis of the torsion springs, the flat plane intersects one of the plurality of torsion springs and at least one of the plurality of movable elements.
Further, in the above-described micro-oscillating member, it is preferable that, when a flat plane is provided perpendicular to the axis of the torsion springs, the flat plane intersects two or more of the plurality of movable elements.
Further, in the above-described micro-oscillating member, it is preferable that the plurality of movable elements are connected to two of the plurality of torsion springs.
Further, the present invention is the micro-oscillating member characterized in that the driving control means controls the driving means so as to simultaneously excite the reference oscillation mode and the even numbered oscillation mode.
Further, in the above-described micro-oscillating member, it is preferable that, at a driving time, an increasing time of a displacement angle of at least one of the plurality of movable elements and a decreasing time of the displacement angle are different.
Further, the light-deflector of the present invention is a light-deflector comprising the above-described micro-oscillating member and a light-deflecting element arranged on the movable element of the micro-oscillating member.
Further, the image-forming apparatus of the present invention is an image-forming apparatus comprising the above-described light-deflector, a light source, and an image-forming optical system.
By utilizing the present invention, it is possible to restrain the fluctuation of an angular velocity in a resonance type micro-oscillating member. Particularly, a light-deflector of the present invention is suitable for an image-forming apparatus such as a laser beam printer, a digital copying machine.
First, reference numerals in the drawings will be described.
Reference numerals 100 and 200 denote plate members. Reference numerals 101, 102, 201 to 203, 1001 to 1003, 1101, 1102, 1301, 1302, 1401, 1402, 1501, 1502, 1601 and 1602 denote movable elements.
Reference numerals 111a, 111b, 112a, 112b, 211 to 213, 1311, 1312, 1511, 1512, 1011 to 1013, 1111, 1112, 1411, 1412 and 1611 denote torsion springs.
Reference numerals 121 and 221 denote support frames.
Reference numerals 1021, 1121, 1321, 1421, 1521, 1522 and 1621 denote support portions.
Reference numerals 131 denotes a light-reflecting film. Reference numeral 1131 a light-reflecting element. Reference numeral 1141 driving means. Reference numeral 1151 denotes driving control means. Reference numerals 1391, 1392 and 1491 denote planes perpendicular to the axis of the torsion springs. Reference numeral 140 denotes an electromagnetic actuator. Reference numeral 141 denotes a permanent magnet. Reference numeral 142 denotes a coil. Reference numeral 144 denotes a yoke. Reference numeral 143 denotes a core. Reference numeral 150 denotes a controller. Reference numeral 190 denotes a cutting line. Reference numeral 151 denotes a reference clock generator. Reference numeral 152 denotes a frequency divider. Reference numerals 153 and 154 denote counters. Reference numerals 155 and 156 denote sine function units. Reference numeral 157 and 158 denote multipliers. Reference numeral 159 denotes an adder. Reference numeral 160 denotes a DA converter. Reference numeral 161 denotes a power amplifier. Reference numeral 301 denotes a light-deflector of the present invention. Reference numeral 302 denotes a light source. Reference numeral 303 denotes an emission optical system. Reference numeral 304 denotes an image-forming optical system. Reference numeral 305 denotes a photosensitive drum. Reference numeral 311 denotes a laser light. Reference numeral 312 denotes a scanning trajectory. Reference numeral 1201 denotes θ1′ of the formula 16. Reference numeral 1202 denotes θ of the formula 2. Reference numeral 1211 denotes θ′max. Reference numeral 1212 denotes θ′min. Reference numeral 1221 denotes an effective time of the angular velocity θ1′. Reference numeral 1222 denotes an effective time of the sine wave θ′. Reference numeral 1231 denotes θ1 of the formula 15. Reference numeral 1232 denotes θ of the formula 1. Reference numeral 1241 denotes the maximum effective displacement angle of the present invention. Reference numeral 1242 denotes the maximum effective displacement angle of the sine wave. Reference numeral 1251 denotes θ1″ of the formula 15. Reference numeral 1252 denotes θ1″ of the formula 1. Reference numeral 1261 denotes an angular acceleration lowering section.
In the above formula, 1k: the moment of inertia of a movable element, kk: the spring constant of a torsion spring, and θk: a torsion angle of the movable element (k=1, 2, . . . , n) . When the characteristic value of M−1K of this system is taken as λk (k=1 to n), the number of angular frequency ωk of a characteristic mode is given by
ωk=√{square root over ( )}(λk) (Formula 14)
The characteristic of the micro-oscillating member of the present invention is that, in these ωk, there are a reference frequency and a frequency which is approximate even number times the reference frequency. The “approximate even number times” referred herein is desirably included in the numerical value range of approximate 1.98 n to 2.02 n (n is an arbitrary integer number) times.
As an example, the resonance type light-deflector in which the number of movable elements is two as shown in
Further, in the present invention, the driving control means 1151 controls the driving means 1141 in such a way that the system constituting a plurality of movable elements and torsion springs is oscillated simultaneously by a reference frequency and a frequency which is even number times the reference frequency. At that time, by variously changing the amplitude and the phase of the movable element of the reference frequency and the frequency which is even number times the reference frequency, various driving can be performed.
As one example, the driving control means 1141 controls the driving means 1151 so that the oscillation amplitude of the movable element 1101 in the mode 1 becomes 1.6a, and the oscillation amplitude of the movable element 1101 in the mode 2 becomes 0.4a, thereby making each phase different in 180 degrees. Here, “a” in the following formulas is an arbitrary constant. Since characteristic vectors corresponding to the modes 1 and 2 are v1=[1, 0.72174]T and v2=[1, −0.11275]T, the oscillation amplitudes θ1 and θ2 of the movable elements 1101 and 1102 can be given as follows.
θ1=a{1.6 sin(ω1t)−0.4 sin(2ω1t)} (Formula 15)
θ2=a{1.6(0.72174)sin(ω1t)−0.4(−0.11275)sin(2ω1t)} (Formula 16)
Since the light-reflecting element 1131 is arranged on the movable element 1101, the movement of the light-reflecting element can be given by θ1. Further, an angular velocity θ1′ and an angular acceleration θ1″ of the movable element 1101 can be represented as follows.
θ1′=aω1{1.6 cos(ω1t)−2×0.4 cos(2ω1t)} (Formula 17)
θ1″=aω12{−1.6 sin(ω1t)+4×0.4 sin(2ω1t)} (Formula 18)
θ1 and θ1′ are shown in
Next, the effects of the present invention will be described.
θ1′min32 aω1{1.6 cos(ω1t)−2×0.4 cos(2ω1t)} (Formula 19)
and 0.8=1.6 cos(ω1t)−2×0.4 cos(2ω1t) (Formula 20),
t becomes t=0, ±1/(2ω1/π). Therefore, the effective time t1eff becomes
t1eff={1/(2ω1/π)−(−1/(2ω1/π))=π/ω1 (Formula 21).
Further, it is evident from
θ1eff=a{1.6 sin(π/2)−0.4 sin(π)}=1.6a (Formula 22)
Further, in the present invention, the torsion spring and the movable element are integrally formed, so that an assembly labor can be saved and an irregularity of assembly accuracy can be eliminated.
Further, in the present invention, when the torsion spring and the movable element are integrally formed, a silicon wafer is used as a material, so that a Q value which is an index of the acuity of resonance can be enhanced, and the consumption energy can be reduced.
Further, in the present invention, when a flat plane is provided perpendicular to the axis of a torsion springs, movable elements are used so that the flat plane intersects with the plurality of movable elements and torsion springs, whereby a large moment of inertial can be secured within a small area.
In
In
Further, in the present invention, a plurality of movable elements are supported by two pieces of torsion springs, respectively, so that a flexure rigidity is enhanced, and a movement of unnecessary flexure mode can be controlled. In
In a controller 150, a clock signal of the frequency 2nf generated from a reference clock generator 151 is branched into two signals, and the one signal thereof is inputted to a frequency divider 152 and becomes the half frequency nf of the frequency 2nf. These two signals are inputted into increment signals of counters 153 and 154, respectively. The counters 153 and 154 are digital counters, which return to zero when reaching the maximum value n. The outputs of the counters 153 and 154 are inputted to sine function units 155 and 156, respectively. The sine function units 155 and 156 are function units, which, when the input is taken as a X, returns the output of SIN (2πX/n). The sine function units 155 and 156 generate digital sine signals of frequencies 2f and f, respectively. The sine function units 155 and 156 have gains A and B multiplied by multipliers 157 and 158, respectively, and added together by an adder 159. The output of the adder 159 is converted into an analogue signal by a DA converter 160, and is amplified by a power amplifier 161, and allows to flow a current into the coil 142.
Next, a method of using the light-deflector of the present embodiment will be described. Displacement measuring means for measuring the displacement of the movable element 101 is prepared to perform an adjustment. First, the generated frequency of the reference clock generator 151 is adjusted, and is matched to a frequency at which the movable element 101 simultaneously resonates in the mode 1 and the mode 2. Next, at such a frequency, the gains of the multipliers 157 and 158 are adjusted so that the amplitudes of the modes 1 and 2 of the movable element 101 become desired values. Increment/decrement of the counter 153 are performed so that the phases of the modes 1 and 2 of the movable element 101 become desired phases. Here, the adjustment of the gains and phases may be performed in reverse order. For example, when a ratio of the amplitude of the mode 1 and the amplitude of the mode 2 is allowed to be 1.6:0.4, and an adjustment is made so that a phase at the scanning center turns in reverse, the movable element 101 is driven in such a way that the displacement angle and the angular velocity are represented as shown in
By using the light-deflector of the present invention, the light scanning can be performed with smaller fluctuation of the angular velocity than the conventional resonance type light-deflector.
As an example, when the moments of inertial of the movable elements 201 to 203 and the torsion spring constants of the torsion springs 211 to 213 are I1, I2, I3, k1, k2, and k3, where I1=2.0E−11 [kgm2], I2=2.0E−10 [kgm2], I3=5.0E−10 [kgm2], k1=6.17854E−3 [Nm/rad], k2=2.03388E−2 [Nm/rad], and k3=3.52534E−2 [Nm/rad],
is established, and therefore, it is evident from the Formula 14 that the number of characteristic angular oscillations from the mode 1 to the mode 3 become 2π×1000 [rad/s], 2π×2000 [rad/s], and 2π×3000 [rad/s]. Similarly to the first embodiment, by simultaneously exciting these characteristic oscillation modes, the driving of the combination of these modes 1 to 3 can be performed.
In this way, by increasing the number of modes, the margin of fluctuation of the angular velocity can be made much smaller.
In the image-forming apparatus of the present embodiment, the drawing of an image is performed in the range of an effective time t1eff shown by 1221 in
When an ordinary fθ lens is used for the image-forming optical system 304, the scanning velocity on the photosensitive drum 305 fluctuates. By controlling a modulation clock of laser beams so as to negate the fluctuation of this scanning velocity, a correct image can be formed on the photosensitive drum.
Alternately, it is also possible to allow the focusing optical system 304 to have the characteristic of negating the fluctuation of the scanning velocity. In this case, since the diameter of the spot fluctuates, the scanning method of the light-deflector 301 may be decided so that the margin of fluctuation of this diameter does not exceed a tolerance.
This application claims priority from Japanese Patent Application Nos. 2003-430425 filed Dec. 25, 2003 and 2004-323758 filed Nov. 8, 2004, which are hereby incorporated by reference herein.
Number | Date | Country | Kind |
---|---|---|---|
2003-430425 | Dec 2003 | JP | national |
2004-323758 | Nov 2004 | JP | national |
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Number | Date | Country | |
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20090080044 A1 | Mar 2009 | US |
Number | Date | Country | |
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Parent | 12107410 | Apr 2008 | US |
Child | 12277796 | US | |
Parent | 11780846 | Jul 2007 | US |
Child | 12107410 | US | |
Parent | 10544173 | US | |
Child | 11780846 | US |