1. Field of the Invention
The invention relates to a micro pump using ferrofluid or magneto-rheological fluid, and more particularly, to a micro pump that improves flow and pump efficiency.
2. Description of the Related Art
The micro fluid control device fabricated by microelectromechanical system (MEMS) technology is characterized by having a small size, precise flow control, and fast reaction time. As the micro fluid control device can be integrated with the conventional micro sensor on the same system for a feedback control, a large batch of the micro fluid control devices may be manufactured. Therefore, the micro fluid device has become one device that is worth of researches and widely implemented in the industry.
For a micro pump component in the micro fluid control device, its related technology has been developed to a matured stage, so the micro pump component has been applied to different fields, such as chemical analysis, biomedical system, micro cooling system, and so on. Typically, a membrane type micro pump 80 shown in
Then, a valve-less micro pump 85 that uses a piezoelectric material as a driving source is proposed as shown in
The later design utilizes a ferromagnetic-fluid to drive the working fluid in the micro pump so as to achieve a higher driving efficiency and flow. Referring to
Therefore, it is an objective for this field of art to develop a micro pump that improves its driving flow and controls precision of flow to prevent the back flow of the working fluid, so as to prevent contamination of the working fluid.
The primary objective of the present invention is to provide a micro pump using ferrofluid or megneto-rheological fluid, which micro pump improves flow and pump efficiency.
Another objective of the present invention is to provide a micro pump using ferrofluid or megneto-rheological fluid, which micro pump precisely controls flow.
One other objective of the present invention is to provide a micro pump using ferrofluid or megneto-rheological fluid, which micro pump prevents back flow of a working fluid.
A further objective of the present invention is to provide a micro pump using ferrofluid or megneto-rheological fluid, which micro pump has a high reaction ferquency.
And yet another objective of the present invention is to provide a micro pump using ferrofluid or megneto-rheological fluid without contaminating the working fluid.
And yet one other objective of the present invention is to provide a micro pump using ferrofluid or megneto-rheological fluid without wearing out moving parts of the pump.
And yet further objective of the present invention is to provide a micro pump using ferrofluid or megneto-rheological fluid, which micro pump reduces loss of fluid pressure.
And still another objective of the present invention is to provide a micro pump using ferrofluid or megneto-rheological fluid without limiting its appearance.
In accordance with the above and other objectives, the present invention proposes the micro pump that uses ferrofluid or megneto-rheological fluid to drive the working fluid. The micro pump has at least a micro pump component, each component comprises a body having an accommodating space formed therein and an opening that communicates with the accommodating space. A membrane is formed in the accommodating space to separate a first space and a second space in such a way that the second space communicates with the opening. The second space is filled with a working fluid. The micro pump component also comprises a ferro-fluid/magneto-rheological fluid that fills the first space and a magnetic field generating component that applies magnetic field to the accommodating space. As a result, the membrane is deformed constantly via the ferro-fluid/magneto-rheological fluid to drive the working fluid flowing through the opening.
The present invention proposes another micro pump component that comprises a body having an accommodating space formed therein and at least an opening that communicates with the accommodating space. The accommodating space is filled with the working fluid. The micro pump component further comprises at least two ferro-fluid/magneto-rheological fluid components located respectively on two corresponding sides of the accommodating space, and magnetic filed generating component for driving the at least two ferro-fluid/magneto-rheological fluid components. Consequently, a constant shifting is generated for the ferro-fluid/magneto-rheological fluid components in order to drive the working fluid flowing through the opening.
Each of the ferro-fluid/magneto-rheological fluid components is a ferro-fluid/magneto-rheological fluid immiscible to the working fluid or a ferro-fluid/magneto-rheological fluid molded by encapsulating in the membrane. The ferro-fluid/magneto-rheological fluid includes iron or ferroxide particles, wherein the particles are attracted to each other when they are magnetized by an external magnetic field to align in the same direction, so that the ferro-fluid/magneto-rheological fluid is transformed within a few seconds into a magnetic solid. As the magnetic field is removed, the magnetic particles return to particle bombardments to evenly distribute in the ferro-fluid/magneto-rheological fluid. As a result, the solidified ferro-fluid/magneto-rheological fluid is quickly changed to a liquid form.
As the ferro-fluid/magneto-rheological fluid is magnetized by the magnetic field to transform into the magnetic solid, the magnetic solid is attracted by the magnetic field to produce deformation and position shifting, such that the working fluid can be driven by the deformation and position shifting to flow in/out of the body of the micro pump to achieve pump function.
There are two openings formed on the body serving respectively as entrance and exit for the working fluid to flow in/out of the accommodating space, and the two openings are formed as a diffuser and a nozzle. Meanwhile, an opening control device is further formed on the opening for opening the exit and closing the entrance when the working fluid is required to flow out via the exit. Similarly, the opening control device communicates the entrance and closes the exit when the working fluid is required to flow in via the entrance. The opening control device further comprises another ferro-fluid/magneto-rheological fluid driven by the magnetic field to shift in such a way as to precisely control closing of the entrance and exit. Therefore, back flow of the working fluid is prevented, while efficiency in driving the working fluid is also improved.
According to the micro pump of the present invention, characteristics of the ferro-fluid/magneto-rheological fluid where the ferro-fluid/magneto-rheological fluid is attracted by the magnetic field after the fluid is magnetized and solidified may be adopted. With the ferro-fluid/magneto-rheological fluid serving as a source for driving the working fluid, input/output of the working fluid may be controlled via deformation and position shifting of the ferro-fluid/magneto-rheological fluid, and both pump efficiency and output flow of the micro pump are significantly improved. Meanwhile, the flow may be precisely controlled via opening control device made of ferro-fluid/magneto-rheological fluid to prevent occurrence of the back flow.
To provide a further understanding of the invention, the following detailed description illustrates embodiments and examples of the invention, it is to be understood that this detailed description is being provided only for illustration of the invention and not as limiting the scope of this invention.
The drawings included herein provide a further understanding of the invention. A brief introduction of the drawings is as follows:
According to the present invention, a micro pump using ferro-fluid/magneto-rheological fluid is fabricated in the microelectromechanical (MEM) process and comprises a plurality of micro pump components assembled together.
The first space 25 is filled with a ferro-fluid/magneto-rheological fluid 40. The ferro-fluid/magneto-rheological fluid 40 may be nano particles/micro particles consisting of iron or oxidized iron, so as to transform instantly the fluid from a liquid form to a solid form when the magnetic particles in the fluid are magnetized by the magnetic field. Also, a magnetic field generating unit, such as an electromagnet switch 50 is disposed in the second body. The electromagnet switch 50 applies a forward and reverse magnetic field to the accommodating space 20 constantly using a positive/negative voltage based on a predetermined frequency.
The PDMS membrane 30 described above may be selected from other silicone materials. For example, the membrane may include a polymethylphenylsiloxane (PMPS) membrane, a polydiphenylsiloxane (PDPS) membrane or other co-polymers, such as poly(dimethylisiloxane)-co-poly(diphenylsiloxane). Other polymer materials, including polypropylene (PP) and polyethylene (PE) may also be used to fabricate the membrane 30 having a thickness of about 25 μm with excellent retractility. The present embodiment is not limited to generating the forward/reverse magnetic field using the electromagnet switch 50, other magnetic field generating units that generate the magnetic field and drive the ferro-fluid/magneto-rheological fluid 40 based on the pre-determined frequency may similarly be disposed in the second body 15. The entrance 21 and exit 22 formed at junction gaps between the first and second bodies 10 and 15 may be designed according to the MEMS process as a diffuser 23 and a nozzle 24, respectively, to replace valves of the conventional micro pump. An opening control device (not shown) may be further formed on the diffuser 23 and the nozzle 24 to match operations of the electromagnet switch 50 in opening or closing the entrance 21 or exit 22 at appropriate time. As a result, the highest fluid transmission efficiency is achieved and back flow of the working fluid is prevented. The design and operation of the micro pump are described in detail below.
The micro pump described in the first embodiment uses the ferro-fluid/magneto-rheological fluid 40 in the first space 25 as a driving source to drive the working fluid to input in the second space 26 or output from the second space 26. The operation process begins by switching on the electromagnet switch 50 to apply forward/reverse magnetic field to the accommodating space 20 of the body constantly. The ferro-fluid/magneto-rheological fluid 40 in the first space 25 is magnetized constantly by magnetic fields from different directions. This causes particles in the ferro-fluid/magneto-rheological fluid 40 to align in the same magnetized direction under attraction of the magnetic fields, resulting instant solidification of the ferro-fluid/magneto-rheological fluid 40 as shown in
In the micro pump of the present embodiment, the electromagnet switch 50 has a switching frequency of 1000 Hz and above, while the phase change for the ferro-fluid/magneto-rheological fluid 40 is completed within microseconds. Therefore, the PDMS membrane 30 may be able to vibrate reciprocally at the frequency of 1000 Hz, and the working fluid may be driven accordingly to achieve a driving frequency of 1000 Hz and above.
Since the PDMS membrane 30 is highly retractable, the electromagnet switch 50, besides plays a role in applying the forward/reverse magnetic field, may alternate between actions of applying magnetic field and removing magnetic field to achieve the same reciprocating vibration of the PDMS membrane 30. At the instant when the magnetic field is removed, the magnetic solid 40 is changed into the ferro-fluid/magneto-rheological fluid. The fluid is no longer attracted by the electromagnet switch 50, so the PDMS membrane 30 is quickly deformed to retract, achieving the same pump cycle as shown in both
Summarizing from the above, it is understood that the driving source in the first embodiment is the ferro-fluid/magneto-rheological fluid 40 that is controlled by additional magnetic fields. And frequencies for the magnetic field variation and phase change of the ferro-fluid/magneto-rheological fluid are quite high. Therefore, the PDMS membrane 30 may have a significantly high deformation level and deformation frequency to drive a higher flow than the micro pump in the prior art does and to precisely regulate the flow via the magnetic field. Accordingly, the present embodiment may be implemented in the micro cooling/air conditioning system that requires a large flow or a biomedical system that requires a precise flow. In the present embodiment, moving parts and valves associated with the conventional design may be omitted to avoid wearing of the extra components or loss of fluid pressure. With the opening control device, the closure of the entrance and exit is controlled to prevent contamination due to back flow of the working fluid. And the entire micro pump structure is not limited by its appearance as it has the ferro-fluid/magneto-rheological fluid in liquid form.
The present embodiment is described with a single micro pump component 1 as an example. However, a plurality of micro pump components 1 may also be assembled as shown in
The ferro-fluid/magneto-rheological fluid unit 70 is a ferro-fluid/magneto-rheological fluid immiscible to the working fluid or a ferro-fluid/magneto-rheological fluid that is molded by encapsulating in the PDMS membrane. Since contamination of the working fluid reduces the operating efficiency of the pump. If it is possible for the ferro-fluid/magneto-rheological fluid to be miscible to the working fluid, the ferro-fluid/magneto-rheological fluid needs to be encapsulated and isolated by the PMDS membrane to prevent the ferro-fluid/magneto-rheological fluid from contaminating the working fluid. Similarly, the ferro-fluid/magneto-rheological fluid has nano particles such as iron or iron oxide described in the first embodiment. And the PDMS membrane may also be substituted with other materials that produce the equivalent effect.
The top lid 55 shown in
Therefore, the movable magnets 56 on the top lid 55 serve as a driving source for the micro pump of the second embodiment. As shown in
Thus, if the frequency of reciprocating movement for the movable magnets 26 is adjusted to 1000 Hz and above, the frequency of reciprocal shifting for the ferro-fluid/magneto-rheological fluid units 70 may also reach 1000 Hz to drive the working fluid, achieving a driving frequency of 1000 Hz and above.
The top lid 55 in this embodiment is not limited to the design shown in
The micro pump components 2 in the second embodiment can be assembled to each other as shown in
Referring to
Summarizing from the second embodiment above, a greater flow is driven using the external magnetic field and position shift of the ferro-fluid/magneto-rheological fluid unit 70, regardless of whether the micro pump is made of a single micro pump component 2 or a plurality of micro pump components 2. Furthermore, the flow can be precisely controlled via the magnetic field, while the moving parts and valves associated with the conventional micro pump structure may be omitted to prevent wearing out of extra components or loss of fluid pressure. And with the opening control device, closure of the entrance 61 and exit 62 may be controlled to prevent back flow of the working fluid that causes contamination. The entire micro pump structure is also not limited by its appearance since the ferro-fluid/magneto-rheological fluid in the accommodating space 65 is in liquid form.
According to the present invention, a micro pump using the ferro-fluid/magneto-rheological fluid is proposed. The micro pump controls deformation and position shifting of the ferro-fluid/magneto-rheological fluid precisely and quickly using the additional magnetic field to drive the working fluid, so that drawbacks associated with using the conventional micro pump are resolved.
It should be apparent to those skilled in the art that the above description is only illustrative of specific embodiments and examples of the invention. The invention should therefore cover various modifications and variations made to the herein-described structure and operations of the invention, provided they fall within the scope of the invention as defined in the following appended claims.
Number | Date | Country | Kind |
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092126595 | Sep 2003 | TW | national |