The present disclosure relates to the field of heat exchangers. More particularly, the present disclosure relates to microchannel heat exchangers.
Microchannel heat exchangers have emerged in the market as an effective heat transfer apparatus for HVAC applications. The weight of the heat exchange tubes in a microchannel heat exchanger has a large influence on the overall cost. Reducing the amount of material used in the heat exchange tubes, however, can have a negative effect on the burst pressure of the heat exchanger.
According to an embodiment, a heat exchange tube for use in a heat exchanger includes a first nose and a second nose aligned on an axis along a width of the heat exchange tube; an end port immediately adjacent to the first nose; wherein the end port has a non-circular, polygonal shape.
In addition to one or more of the features described herein, or as an alternative, further embodiments may include wherein the end port is rectangular.
In addition to one or more of the features described herein, or as an alternative, further embodiments may include wherein an interior side of the end port immediately adjacent to the first nose has a curvature of zero.
In addition to one or more of the features described herein, or as an alternative, further embodiments may include wherein the end port has an aspect ratio of width to height ranging from 0.1 to 10.
According to another embodiment, a heat exchange tube for use in a heat exchanger includes a first nose and a second nose aligned on a Y axis along a width of the heat exchange tube; an end port immediately adjacent to the first nose; a first interior port positioned between the first nose and the second nose; a second interior port positioned between the first nose and the second nose; the first interior port having a wall having a first thickness, B2, along a Z axis perpendicular to the Y axis; the second interior port having a wall having a second thickness, B1, along the Z axis; wherein the first thickness is greater than the second thickness.
In addition to one or more of the features described herein, or as an alternative, further embodiments may include wherein the first interior port is immediately adjacent to the end port.
In addition to one or more of the features described herein, or as an alternative, further embodiments may include a further first interior port, the further first interior port having a wall having the first thickness, B2, along the Z axis.
In addition to one or more of the features described herein, or as an alternative, further embodiments may include wherein the first interior port and the further first interior port are positioned on opposite sides of the second interior port along the Y axis.
In addition to one or more of the features described herein, or as an alternative, further embodiments may include a further second interior port, the further second interior port having a wall having the second thickness, B1, along the Z axis.
In addition to one or more of the features described herein, or as an alternative, further embodiments may include wherein the first interior port, the second interior port, the further second interior port and the further first interior port are arranged in sequence along the Y axis.
In addition to one or more of the features described herein, or as an alternative, further embodiments may include wherein a ratio of B2/B1 ranges from 1.01 to E/(2B1), where E is a height of the heat exchange tube along the Z axis.
In addition to one or more of the features described herein, or as an alternative, further embodiments may include wherein a ratio of B2/B1 ranges from 1.1 to 1.5.
According to another embodiment, a heat exchange tube for use in a heat exchanger includes a first nose and a second nose aligned on a Y axis along a width of the heat exchange tube; a port positioned between the first nose and the second nose; the port having an interior port height along a Z axis perpendicular to the Y axis; wherein the interior port height varies along the Y axis to define a throat in the port.
In addition to one or more of the features described herein, or as an alternative, further embodiments may include wherein the interior port height increases and decreases along the Y axis.
In addition to one or more of the features described herein, or as an alternative, further embodiments may include wherein an interior surface of the port is V-shaped.
In addition to one or more of the features described herein, or as an alternative, further embodiments may include wherein an interior surface of the port is curved.
In addition to one or more of the features described herein, or as an alternative, further embodiments may include wherein the interior port height has a minimum at a center of the port as measured along the Y axis.
In addition to one or more of the features described herein, or as an alternative, further embodiments may include wherein the interior port height has a minimum offset from a center of the port as measured along the Y axis.
In addition to one or more of the features described herein, or as an alternative, further embodiments may include wherein the port has a width, C, measured along the Y axis and the interior port height has a minimum at a distance K from a from a side wall of the port, where K ranges from 0.1×C to 0.9×C.
In addition to one or more of the features described herein, or as an alternative, further embodiments may include wherein K ranges from 0.4×C to 0.6×C.
In addition to one or more of the features described herein, or as an alternative, further embodiments may include wherein interior port height has a maximum of D1 and a minimum of D2, wherein D2 ranges from 0.1×D1 to 0.98×D1.
In addition to one or more of the features described herein, or as an alternative, further embodiments may include wherein D2 ranges from 0.65×D1 to 0.85×D1.
Technical effects of embodiments of the present disclosure include a heat exchanger including heat exchange tubes using reduced material and satisfying burst strength requirements.
The foregoing features and elements may be combined in various combinations without exclusivity, unless expressly indicated otherwise. These features and elements as well as the operation thereof will become more apparent in light of the following description and the accompanying drawings. It should be understood, however, that the following description and drawings are intended to be illustrative and explanatory in nature and non-limiting.
The following descriptions should not be considered limiting in any way. With reference to the accompanying drawings, like elements are numbered alike:
A detailed description of one or more embodiments of the disclosed apparatus and method are presented herein by way of exemplification and not limitation with reference to the Figures.
Referring now to
Within this vapor compression refrigeration cycle 20, the refrigerant flows in a clockwise direction as indicated by the arrows. The compressor 22 receives refrigerant vapor from the heat exchanger 24 (e.g., a heat absorption heat exchanger or evaporator) and compresses the refrigerant to a higher temperature and pressure, with the relatively hot vapor then passing to heat exchanger 26 (e.g., a heat rejection heat exchanger or gas cooler/condenser) where the refrigerant is cooled by a heat exchange relationship with a cooling medium (not shown) such as air. The refrigerant then passes from the heat exchanger 26 to an expansion device 28, wherein the refrigerant experiences a pressure drop and phase change prior to passage to the heat exchanger 24. The refrigerant then passes to the heat exchanger 24 where the refrigerant increases enthalpy through heat exchange relationship with a heating medium (not shown) such as air. The refrigerant then returns to the compressor 22 where the cycle is repeated.
Referring now to
Referring now to
A plurality of fins 50 are located between the heat exchange tubes 36 and form a metallurgical bond with tube 40 surface. In some embodiments, the fins 50 are formed from a continuous strip of fin material folded in a ribbon-like serpentine fashion thereby providing a plurality of closely spaced fins 50 that extend generally orthogonally to the heat exchange tubes 36. Thermal energy exchange between one or more fluids within the heat exchange tubes 36 and an air flow, A, occurs through the outside of outer surfaces 44, 46 of the heat exchange tubes 36 collectively forming a primary heat exchange surface, and also through thermal energy exchange with the fins 50, which defines a secondary heat exchange surface.
The first nose 40 and/or the second nose 42 may be any shape, such as semicircular or flat. The nose thickness, F, of one or both of the first nose 40 and the second nose 42 may be lower, higher or equal to web thickness, G, of webs 66. One or both of the end ports 62 have a generally non-circular, polygonal shape (e.g., rectangular, square). An interior wall of the end port 62 immediately adjacent to the adjacent nose 40/42 has a curvature of zero. The non-circular shape of one or both of the end ports 62 helps reduce peak stresses on the heat exchange tube 60 when subjected to an internal pressure during operation.
In an example embodiment, one or both of the end ports 62 comprises a four-sided polygon with or without rounded corners. Each side of the end port 62 is a straight line with zero curvature. A radius, R2, at one or more interior corners of the end port 62 may be less than 20% of the port minor dimension (e.g., the end port width along the Y axis shown in
All the ports, both end ports 62 and interior ports 64, have an aspect ratio defined as width (along the Y axis) divided by height (along the Z axis). The aspect ratio of one or both of the end ports 62 may be smaller, equal or greater than an aspect ratio of one or more interior ports 64. In an example embodiment, the aspect ratio of the one or both of the end ports 62 ranges from 0.1 and 10.
In heat exchange tube 70, one or both of the end ports 72 have a rounded interior wall facing the first nose 40 and the second nose 42, respectively. The first interior ports 74 have differing wall thickness (measured along the Z axis) than the second interior ports 76. As shown in
Referring to
A ratio of B2/B1 may range from 1.01 to an upper limit of E/(2B1). In one example embodiment, the ratio of B2/B1 ranges from 1.1 to 1.5.
An aspect ratio (AR) of the first interior ports 74 may be different than an aspect ratio of the second interior ports 76. In one embodiment, the aspect ratio of one or both of the first interior ports 74 is greater than the aspect ratio of the end ports 72 and the aspect ratio of the second interior ports 76. Also, the aspect ratio of one or both of the end ports 72 is less than that of the second interior ports 76. The aspect ratio of the first interior ports 74 is higher than that of the second interior ports 76. This may be summarized as ARend-port 72<ARint-port 76<ARint-port 74.
The dimensions of the embodiments of
The interior ports 84 may have a symmetric or asymmetric throat. In other words, the minimum height, D2, in the interior of interior port 84 does not need to be in the center of the interior port 84 (e.g., dimension D2 is not at middle of dimension “C” i.e., K≠C/2). The dimensions of
K=0.1×C to 0.9×C (example range is 0.4×C to 0.6×C)
D2=0.1×D1 to 0.98×D1 where, D1=E−2×B (example range is 0.65×D1 to 0.85×D1)
The dimensions of the embodiments of
Embodiments disclosed herein provide heat exchange tubes using less material than existing designs while will still meeting burst strength requirements.
Dimensions used in this application are intended to include the recited dimension and normal variances due to manufacturing tolerances, measurement tolerances, etc.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present disclosure. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, element components, and/or groups thereof.
While the present disclosure has been described with reference to an exemplary embodiment or embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the present disclosure. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the present disclosure without departing from the essential scope thereof. Therefore, it is intended that the present disclosure not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this present disclosure, but that the present disclosure will include all embodiments falling within the scope of the claims.
This application claims the benefit of U.S. Provisional Application No. 63/162,332, filed Mar. 17, 2021, both of which are incorporated by reference in their entirety herein.
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