This application claims priority to EP Application No. 21198862.1, filed Sep. 24, 2021, entitled “Microelectromechanical Sound Transducer System,” the disclosure of which is incorporated by reference in its entirety for all purposes.
Embodiments of the invention relate to a microelectromechanical sound transducer systems and devices. In some embodiments of the invention, the microelectromechanical sound transducer system is implemented in a chip/die, e.g. in form of a System-on-Chip (SoC) or a System-in-Package (SiP). Some embodiments provide a microelectromechanical sound transducer system implementing active noise cancellation (ANC).
Sound is a change in pressure over time in an elastic carrier medium, such as air or a liquid. Acting as actuators, loudspeakers generate changes in pressure. Microphones act as sensors and can record changes in pressure and convert them into electrical signals. Loudspeakers and microphones belong to the group of sound transducers, wherein the conversion of the electrical signals into mechanical work or vice versa is usually realized by means of an oscillating unit, such as a membrane. Depending on the field of application, sound transducers can differ greatly from one another in terms of design and size and are found, for example, in loudspeaker boxes, near-field loudspeakers (e.g. integrated in mobile device, such as smartphones), headphones, earbuds or hearing aids. By means of sound output or recording via the sound transducer, sound transducers can realize various functions and facilitate different uses, for example, in the field of entertainment, measurement technology or hearing aid.
Due to the type and design, previous sound transducers are often subject to functional restrictions, so that frequently no suitable sound conversion can take place. Shortcomings of sound transducer designs relate, for example, to quality of the acoustics, energy efficiency, electromagnetic compatibility (EMC) or a required installation space. Furthermore, for example, an assembly of individual components to form sound transducers or sound transducer systems is complex as the size of the devices decreases. Recently, micro-electromechanical system (MEMS)-based sound transducer designs have been proposed which address at least some of the shortcomings indicated above. MEMS-based sound transducer devices can use different mechanisms for sound generation. For example, piezoelectric sound transducers, electrostatically driven sound transducers, etc. are available as MEMS-based devices allowing for energy efficient operation and larger scales of integration to promote miniaturization of the overall sound transducer system. For hearing aids usually magnetic or balanced armature (BA) drivers are employed.
Examples of MEMS-based sound transducer designs using electrostatically driven actuators to generate sound are known from WO 2012/095185 A1 and WO 2016/202790 A2.
Another example of a MEMS-based sound transducer system is WO 2018/167272 A1 suggesting a piezoelectric element for sound generation. The MEMS-based sound transducer system is operable as microphone and a loudspeaker.
Modern headphones, earbuds or hearing aids implement active noise cancellation (ANC) functions in order to improve the sound quality of the sound transducer system by applying a cancellation signal that is to compensate for the ambient noise. ANC uses microphones and speakers to reduce background and surrounding noises (ambient noises). A more sophisticated type of ANC where the level of noise cancelling digitally adapts to the surroundings is Adaptive ANC using microphones and speakers to adjust to listener's surroundings automatically. Further, there is also Adjustable ANC allowing the listener to select how much background noise the listener hears by manually adjusting noise cancellation levels.
Irrespective of the type of ANC, modern active noise cancellation systems are usually implemented as a hybrid system, i.e. one microphone picks up the ambient noise (feedforward microphone) and one microphone is located directly in front of the loudspeaker (feedback microphone) and picks up the sound directly in the ear canal. The aim of the ANC algorithm is to minimize the sound in the ear canal caused by ambient noise. The article by Stefan Liebich et al., “Signal Processing Challenges for Active Noise Cancellation Headphones”, 13. ITG Fachtagung Sprachkommunikation/Speech Communication, Oldenburg, Germany, October 2018 (available at http://ikspub.iks.rwth-aachen.de/pdfs/liebich18c.pdf) provides an overview of the challenges of building an ANC headphone, including acoustic front-end, electronic back-end and algorithmic realization, for the example of an in-ear headphone.
The transmission path from external microphone to internal microphone is called the primary path P(z). The path from the loudspeaker to the internal microphone is called the secondary path G(z). The secondary path includes—in the case of a digital system—all steps from the digital output y(n) of the combined cancellation signal to the digital input signal e(n), i.e. in particular the digital-to-analogue conversion, the loudspeaker characteristics, the acoustic path loudspeaker-microphone, the microphone characteristics and the analogue-to-digital conversion.
All components involved in signal processing need time to process signals and to generate an output signal. In order to optimize the performance of an ANC system, the acoustic path between the external microphone and the loudspeaker should be as large as possible in order to “gain” time for the generation of the cancellation signal y(n). For the secondary path G(z) the opposite is true: the delay of the secondary path should be as small as possible.
In addition to the amplitude margin, the phase margin is important for the stability of feedback systems, i.e. the additional phase shift that is allowable before positive feedback (i.e. an unwanted amplification of a noise) occurs in the system. The larger the phase margin, the more robust the ANC system is against external influences (e.g. changes in the transfer function), and longer filters can be used (e.g. for the noise compensation of the loudspeaker). The phase offset of the acoustic path loudspeaker-microphone can be easily determined for a given geometrical arrangement.
Within this context, there is a need to improve the design of sound transducer systems.
This Brief Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
One aspect of the invention is to improve the miniaturization of a sound transducer system including multiple sound transducers. According to this aspect, the sound transducer system may include a sound generating device (as a first sound transducer) and a sound receiving device (as a second sound transducer), e.g. a microphone, wherein the sound receiving device is mounted on a surface of the housing or integrated in the housing of the sound generating device. The sound generating device may be a chip/die, e.g. a system-on-chip or system-in-package. Conventionally, such stacking of sound transducers on each other may not be desirable due to the structure-borne sound coupling between the two transducers, and might even not be possible depending on the implementation.
In embodiments of the invention, the sound generating device is a MEMS-based sound generating device, which allows avoiding or substantially reducing the structure-borne sound coupling. In particular, the MEMS-based sound generating device has a cavity formed between a planar cover, a planar base and circumferential sidewalls provided between the cover and the base (thereby providing an enclosure of the cavity and/or a chip housing). The MEMS-based sound generating device further comprises a plurality of movable actuators for generating sound. These actuators are provided in the cavity between the cover and the base. In some example embodiments, the actuators are movable in the plane between the cover and the base and/or transverse to the direction of sound emission of the MEMS-based sound generating device. The actuators may be driven electrostatically, but this is only one example how the actuators can be driven.
The cover and optionally the base have a plurality of sound outlet openings to emit sound in a direction transverse to the cover (and optionally the base). In other embodiments, sound outlet openings may also be arranged in the sidewalls. In this case, the cover, the base or both may not have any sound outlet openings. When providing sound outlet openings in the sidewalls, the sound is (also) emitted transverse to the sidewalls. The cover and the base may have a planar structure (that extends substantially in two dimensions). The plane in which the actuators are movable may be in parallel with the planar cover, the planar base or both. Assuming that the movement of the actuators is across the direction of the sound excitation of the sound receiving device, e.g. a microphone, structure-borne sound coupling between the cover and the sound receiving device be substantially reduced or avoided.
The second sound transducer may be a microphone that is mounted to the cover of the MEMS-based sound generating device. The second sound transducer may be for example positioned adjacent to at least one of the sound outlet openings of the cover. In some embodiment, the second sound transducer may be for example positioned between two sound outlet openings of the cover. The sound is emitted through the sound outlet openings of the cover. The cover (and the base) may be a stiff cover (and a stiff base, respectively) to further suppress and/avoid structure-borne sound coupling between the cover and the sound receiving device.
In some embodiments of the invention, the one or more microphones of the sound transducer system may be used to implement ANC functionality in the sound transducer system, but the invention is not limited in this respect.
Some of the various embodiments described herein provide a microelectromechanical loudspeaker system implemented as a system-on-chip (SoC) or system-in-package (SiC). The microelectromechanical loudspeaker system comprises a microelectromechanical sound-generating device implemented in a microelectromechanical system (MEMS). The MEMS comprises a cavity formed between a planar cover, a planar base and circumferential sidewalls provided between the cover and the base.
The microelectromechanical loudspeaker system further comprises a microphone mounted on the cover or integrated in the cover, wherein the microphone is positioned adjacent to at least one sound outlet opening of the cover.
In some embodiments, the MEMS further may comprise a plurality of movable actuators for generating sound. The actuators may be provided in the cavity between the cover and the base. The cover and the base have a plurality of sound outlet openings to emit sound in a direction transverse to the cover and the base, respectively.
In some embodiments of the microelectromechanical loudspeaker system, which can be combined with any of the embodiments of the microelectromechanical loudspeaker system discussed herein, the acoustic path between the microphone and the at least one adjacent sound outlet opening is less than or equal to 2 mm, and preferably less than or equal to 1 mm.
In some embodiments of the microelectromechanical loudspeaker system, the microelectromechanical loudspeaker system implements an active noise cancelling (ANC) function. The microphone is configured to detect the sound emitted through the sound outlet openings of the cover and interference noise. The microelectromechanical loudspeaker system further comprises a control system configured to control the sound generation of the microelectromechanical sound-generating device based on the sound detected by the microphone and interference noise such that the detected interference noise is suppressed.
In a further embodiment, the control system is configured to control sound generation of the microelectromechanical sound-generating device using an actuation signal that drives the actuators, and to receive a feedback signal from the microphone, wherein the feedback signal represents the sound emitted through the sound outlet openings of the cover and the interference noise.
In some embodiments of the microelectromechanical loudspeaker system, which can be combined with any of the embodiments of the microelectromechanical loudspeaker system discussed herein, the position of the microphone on the cover is selected such that the phase difference between the (discrete) actuation signal and the (discrete) feedback signal is less than or equal to 2° to realize a cut-off frequency of at least 1 kHz, preferably 2 kHz or more and more preferably 3 kHz or more.
In some embodiments of the microelectromechanical loudspeaker system, which can be combined with any of the embodiments of the microelectromechanical loudspeaker system discussed herein, the microelectromechanical sound-generating device is a multilayer silicon, germanium or silicon-germanium device. The cover, the base, and the actuators may be for example formed in different layers of the multilayer silicon, germanium or silicon-germanium device.
In some embodiments of the microelectromechanical loudspeaker system, which can be combined with any of the embodiments of the microelectromechanical loudspeaker system discussed herein, the microphone is provided as a discrete MEMS component mounted on the cover of the microelectromechanical sound-generating device. The microphone may be connected to the cover of the microelectromechanical sound-generating device in an electrically conductive manner to supply a feedback signal to the control system via electrically conductive paths of the microelectromechanical sound-generating device, wherein the feedback signal represents the sound emitted through the sound outlet openings of the cover and the interference noise.
In alternative embodiments, the microphone may be formed in one or more semiconductor layers of the semiconductor device on a side of the cover facing away from the actuators.
In some embodiments of the microelectromechanical loudspeaker system, which can be combined with any of the embodiments of the microelectromechanical loudspeaker system discussed herein, the control system is arranged on the base and/or the cover of the microelectromechanical sound-generating device. The control system is connected to the microelectromechanical sound-generating device (and the microphone) in an electrically conductive manner.
In some embodiments of the microelectromechanical loudspeaker system, which can be combined with any of the embodiments of the microelectromechanical loudspeaker system discussed herein, the microelectromechanical loudspeaker system further comprises a plurality of microphones positioned in the planar footprint of the microelectromechanical sound-generating device between respective adjacent sound outlet openings of the cover. The microphones are positioned and/or configured to detect the sound emitted through the respective sound outlet openings of the cover and any interference noise. When multiple microphones are used, the length of the acoustic path between each of the microphones and one of its adjacent sound outlet openings may be less than or equal to 2 mm and preferably less than or equal to 1 mm.
In some embodiments of the microelectromechanical loudspeaker system, which can be combined with any of the embodiments of the microelectromechanical loudspeaker system discussed herein, the cavity of the microelectromechanical sound-generating device consists of multiple independent sub-cavities. Each of the independent sub-cavities may for example comprise one or more of the actuators for generating sound in an associated frequency band of the audible frequency spectrum which is emitted through sound outlet openings of the cover and the base provided in the planar footprint of each of the sub-cavities. The generating sound may also be, at least in part, outside the audible frequency spectrum. In a further variation of those embodiments, the microelectromechanical loudspeaker system may for example comprise multiple microphones provided on the cover or integrated in the cover of the microelectromechanical sound-generating device to detect the sound generated and emitted from the independent sub-cavities and interference noise.
In some embodiments of the microelectromechanical loudspeaker system, which can be combined with any of the embodiments of the microelectromechanical loudspeaker system discussed herein, the actuators are movable in a plane that is parallel to the cover and/or transverse to the direction of the sound emitted from the cover.
In some embodiments of the microelectromechanical loudspeaker system, which can be combined with any of the embodiments of the microelectromechanical loudspeaker system discussed herein, the cover has a stiffness selected to avoid structure-borne sound coupling between the cover and the microphone mounted on the cover or integrated in the cover. In some embodiments, the cover has a stiffness configured so that a sound pressure component caused by a vibration of the cover is at least 60 dB lower than the sound pressure component caused by the sound emitted through the sound outlet openings of the cover.
In some embodiments of the microelectromechanical loudspeaker system, which can be combined with any of the embodiments of the microelectromechanical loudspeaker system discussed herein, the microphone comprises a membrane to receive sound emitted through the sound outlet openings of the cover and interference noise. The excitation of the membrane is in a direction (substantially) perpendicular to a plane defined by the planar surface of the planar cover.
Further embodiments provide a near-field speaker, a headphone, and a hearing aid device. Each such device may comprise a microelectromechanical loudspeaker system according to one of the various embodiments and their variations described herein. In the embodiments discussed herein, the cover of the microelectromechanical sound-generating device may be facing the ear or eardrum of the user of the device.
The present description will be better understood from the following detailed description read in light of the accompanying drawings, wherein like reference numerals are used to designate like parts in the accompanying description.
Different embodiments of the invention will be outlined in the following in more detail. As noted, this disclosure generally relates to a microelectromechanical sound transducer systems and devices. The microelectromechanical sound transducer system can be implemented as a chip/die, e.g. as a System-on-Chip (SoC) or a System-in-Package (SiP). In some embodiment the microelectromechanical sound transducer system implements active noise cancellation (ANC). To achieve further miniaturization of a sound transducer system including multiple sound transducers, embodiments of the invention suggest a sound transducer system that includes a sound generating device (as a first sound transducer) and a sound receiving device (as a second sound transducer), e.g. a microphone, where the sound receiving device is mounted on a surface of the chip housing or integrated in the chip housing of the sound generating device. In the embodiments described herein below, the sound generating device may comprise a cover and a base that are forming part of an enclosure of a cavity in which one or more actuators of the sound generating device move to generate a sound pressure. The sound pressure is emitted though one or more openings or through holes in the cover and base. It is assumed for illustration purposes only that the sound receiving device is mounted on or integrated in the cover of the sound generating device.
In some embodiments, the structure-borne sound coupling between the two transducers can be avoided or substantially reduced by ensuring that the sound generation in the first sound transducer does not affect sound reception in the second sound transducer. This may be achieved, for example, by ensuring that direction of the movement of the actuators in the cavity of the sound generating transducer to produce sound pressure is across the direction in which the sound receiving device, e.g. a microphone, is excited. For example, if the sound receiving device measures sound pressure by the displacement of a membrane in a first direction, the sound generation device may be designed that the sound pressure is generated by actuators moving in a plane or second direction that is (substantially) perpendicular to the first direction. Furthermore, or alternatively, the stiffness (i.e. the extent to which an object resists deformation in response to an applied force) of the cover of the sound generating device may also influence the level of structure-borne sound coupling between the two transducers.
Therefore, in some embodiments, the cover (and optionally also the base) of the sound generating device may be designed to be stiff. “Stiff” means, in one example definition, that the sound pressure emitted from the sound generating transducer is the sound pressure generated by the movement of actuators in the cavity of the sound generating transducer, whereas sound pressure components resulting from oscillation/vibration of the cover (and the base) are neglectable. According to one example embodiment, the cover (and base) is (are) designed in such a way that its vibration amplitude and vibration area results in a sound pressure contribution that is at least 40 dB (preferably at least 50 dB and at least 60 dB) lower than the (intended) sound pressure component caused by a sound pressure provided from the inside of the sound generating device (i.e. by the movement of the actuators in the cavity) through the openings or through holes of the cover (or base). The vibration amplitude of a surface (i.e. the cover and the base) may be measured using vibrometry (e.g. by means of laser Doppler vibrometer), and the sound pressure component can be determined based on the measurements.
The stiffness of the cover (and base), in particular, the bending stiffness in the direction of perpendicular to the surface plane of the cover (and base), can be controlled by selecting the materials and/or geometry of the sound generating device. For example, the cover and base may be a flat, planar structure that can be manufactured using conventional semiconductor manufacturing techniques. Sufficient stiffness can be for example realized by controlling the thickness of the cover (and base) in a thickness direction, selection of the material(s) of the cover (and base), the structuring of the cover (and base), dimensions of the enclosed cavity (or sub-cavities) in the plane perpendicular to the thickness direction, or a combination thereof. In one exemplar embodiment, the sound generating device is a multilayer silicon device, where the cover, the base, and the actuators are formed in different layers of the multilayer silicon device. The sound generating device may also be formed as a multilayer germanium or silicon-germanium device.
An example embodiment of sound generating device is shown in
The MEMS-based sound transducer 200 comprises a cover 201 and a base 211. For exemplary purposes only, it may be assumed that the cover 201 faces the ear or eardrum, when the MEMS-based sound transducer 200 is used in, for example, a near-field speaker, a headphone, or as a hearing aid. Accordingly, the base 211 will be on the opposite side of that ear or eardrum. Cover 201 and the base 211 are flat, plane-like structures spanning mainly in the X (width) and Y (depth) direction, as indicated in
Similarly, the base 211 also has one or more sound outlet openings 212 from which sound pressure can be emitted in an opposite direction as also indicated by the black arrows in
Cover 201 and base 211 are spaced apart (in a Y direction (thickness direction)) by sidewalls 230 and cover 201, base 211 and sidewalls 230 enclose a cavity 250. This is illustrated in
In other embodiments, sound outlet openings may also be arranged in the sidewalls 230. Sound outlet openings in the sidewalls 230 may be in addition to the sound outlet openings 202 in the cover 201. In other embodiments, the cover, the base or both may not have any sound outlet openings 202, 212, i.e. the sound outlet openings are provided in the sidewalls 230 only. When providing sound outlet openings in the sidewalls 230, the sound is emitted transverse to the sidewalls 230, and—if present—the other sound outlet openings 202 and/or 212.
The area A of the cover 201 that encloses the cavity 250 may be in the range from 1 mm2 to 100 mm2, preferably in the range from 10 mm2 to 40 mm2, and more preferably in the range from 6 mm2 to 30 mm2, and even more preferably in the range from 6 mm2 to 15 mm2. These surface area A contains the one or more sound outlet openings 202 that connect the cavity 250 of the MEMS-based sound transducer 200 with the environment for the purpose of sound output. The surface area of the openings 202 in the cover 201 (base 211) in comparison to the overall surface area A of the cover 201 (or base 211) is in the range from 10% to 40%.
The MEMS-based sound transducer 200 further includes plural actuators 240. The actuators 24 are provided within the cavity 250 of the MEMS-based sound transducer 200. The sound pressure is generated by the movement of plural actuators 240 in the cavity 250 within a plane that is perpendicular to the thickness direction (Z direction). For example, in
The sound generated by the MEMS-based sound transducer 200 may be in the audible frequency spectrum i.e. the hearing range (conventionally, 20 to 20,000 Hz) of humans. However, this disclosure is not limited in this respect, and the MEMS-based sound transducer 200 may generate sound pressure in a frequency range that is at least in part or entirely out of the hearing range. For example and in accordance with embodiments the MEMS-based sound transducer 200 may emit frequencies that are entirely or at least in part outside the hearing range. This may be useful for audio-specific applications. One example for an audio-specific application where the frequencies may be outside the audible frequency range is the acoustic measurement of the auditory canal.
The actuators 240 may be, for example, electrostatically driven using an actuation signal {tilde over (y)}(t) (see
In an alternative embodiment, as shown in
The areas A associated with the individual sub-cavities 551, 552, 553 may not be identical and might be different from each other. This may be useful to cover individual frequency ranges of the audible spectrum using the individual sub-cavities 551, 552, 553. The sum of all areas A of the cover 201 enclosing the sub-cavities 551, 552, 553 may be in the range from 1 mm2 to 100 mm2, preferably in the range from 10 mm2 to 40 mm2, and more preferably in the range from 6 mm2 to 30 mm2, and even more preferably in the range from 6 c to 15 mm2.
In some embodiments, the MEMS-based sound transducer 200 is a multi-layer semiconductor device. In some embodiments, the MEMS-based sound transducer 200 is a multi-layer silicon device. Accordingly, in embodiments of the invention, the MEMS-based sound transducer 200 may be manufactured using (conventional) semiconductor manufacturing processes known in the art. For example, each of the (a) cover 201, (s) the sidewalls 230/530 enclosing the cavity 250/cavities 551, 552, 553 and the actuators 240, and (c) the base 211 may be implemented in one or more layers of the multilayer semiconductor device, respectively. The structures of the cover 201, the sidewalls 230/530, the actuators 240, and the base 211 may be formed from a semiconductor substrate by etching processes, for example reactive ion deep etching. If layers are to be bonded together, the bonding can be realized using metallic or polymeric bonding agents.
Turning to
In other embodiments, additional microphones can be mounted to the upper surface 630 of the cover 201 as illustrated by the dotted rectangles in
The one or more microphones 610 are mounted to the upper surface 630 of the cover 201. The one or more microphones 610 are mounted on the surface 630 at positions so as to not cover the sound outlet openings 202 of the cover 201 and in close proximity to the sound outlet openings 202. Mounting the one or more microphones 610 near the sound outlet openings 202 of the cover 201 of the MEMS-based sound transducer 200 facilitates substantially reducing the length of the acoustic path 620 of the sound emitted from the MEMS-based sound transducer 200. This allows to substantially reduce the phase difference between actuation signal {tilde over (y)}(t) (or its discrete representation {tilde over (y)}(n), see
In further embodiments, the microphone 610 is connected to the cover 201 of the MEMS-based sound transducer 200 in an electrically conductive manner to supply a feedback signal e(t) to the control system 1110 via electrically conductive paths. The electrically conductive path may be implemented in the cover 201 during the manufacturing process of the MEMS-based sound transducer 200. The conductive paths may connect to a control system 1110 of micromechanical loudspeaker system 600. For example, intermediate layers, in which the sidewalls 230/530 and actuators 240, and the base 211 of the MEMS-based sound transducer 200 are formed, may include vias and electrically conductive paths to provide for the interconnections between the control system 1110 controlling the MEMS-based sound transducer 200 and the microphone 610. For example, a ball grid array could be used to interconnect the microphone 610 and respective contacts provided at the upper surface 630 of the cover 201.
In some embodiments, the position of the microphone 610 on the cover 210 is selected such that the phase difference between the actuation signal {tilde over (y)}(t) (or its discrete representation {tilde over (y)}(n)) used to generate the sound emitted from the MEMS-based sound transducer 200 and the feedback signal e(t) (or its discrete representation e(n)) representing the sound received by the microphones 610 is less than or equal to 2°. This allows realizing a cut-off frequency of at least 1 kHz.
In addition or alternatively, the length of the acoustic path 620 between the microphone 610 and its nearest adjacent sound outlet opening 203 is less than or equal to 2 mm and preferably less than or equal to 1 mm. It should be noted that the phase difference and the length of the acoustic path 620 are linked through the speed of sound (which may be assumed to be the speed of sound in air vair=(331.3+0.606·T) m/s, where T is the temperature in ° C.).
In some embodiments, the position of the microphone 610 on the surface 630 of the cover 201 is selected such that the phase difference of the sound signal at the point of sound reception (e.g. centroid or center of area (in X-Y plane) of the microphone 610, respectively, of its membrane 830) and the sound signal emitted at the closest point of sound emission (e.g. the centroid or center of area (in X-Y plane) of the nearest sound outlet opening 202) is less than or equal to 2° to realize a cut-off frequency of at least 1 kHz.
In addition or alternatively, the distance between the centroid or center of area of microphone 610 in the X-Y plane (the plane perpendicular to the movement of the actuators 240) and the centroid (or center of area) in the X-Y plane of the nearest adjacent sound outlet opening 202 is less than or equal to 2 mm and preferably less than or equal to 1 mm. Please note that there may be also two nearest adjacent sound outlet openings 203, 204, the centroids of which have the same distance from the centroid or center of area of the microphone 610 as for example shown in
If there are multiple microphones 610 provided, the positions of the microphones 610 on the cover 210 are selected such that the phase difference between the actuation signal {tilde over (y)}(t) (or its discrete representation {tilde over (y)}(n)) and the feedback signal e(t) (or its discrete representation e(n)) of each respective one of the microphones 610 is less than or equal to 2°. In addition or alternatively, the length of the acoustic path 620 between each of the microphones 610 and its respective nearest adjacent sound outlet opening is less than or equal to 2 mm and preferably less than or equal to 1 mm.
As noted already above, in some embodiments, the micromechanical loudspeaker system 600 may further implement ANC functionality, as explained for example in connection with
However, using the loudspeaker system 600 disclosed hereinabove facilitates overcoming this shortcoming in prior art systems, as the microphone 610 can be positioned in the immediate vicinity of the sound outlet openings 202 in the cover 201, so that the length of the acoustic path 620 can be reduced even significantly below 2 mm and even below 1 mm. In particular, the acoustic path length between the centroid of area of the sound outlet opening 202 and the centroid of area of the membrane 830 of the microphone 610 (in the XY plane) can be reduced to a suitable length allowing for higher cut-off frequencies of the ANC algorithm thereby contributing to the increased stability of the ANC algorithm that improves the sound quality.
An alternative or additional feature of the embodiments described herein (which does not require the implementation of ANC) is the reduction of the structure-born sound coupling between the MEMS-based sound transducer 200 and the (one or more) microphone(s) 610. This will be explained in connection with
Another factor that influences the structure-born coupling between the MEMS-based sound transducer 200 in the microphone 610 are the vibrations of the cover 201 that may be caused by the sound pressure being admitted through the sound outlet openings 202 of the cover 201 of the MEMS-based sound transducer 200. Accordingly, in some embodiments, the cover 201 (and optionally further the base 211) have sufficient stiffness (for example in terms of their bending stiffness K) to suppress those vibrations. Notably, this improvement does not necessarily require that the movement of the actuators 240 in a direction perpendicular to the direction of sound emission.
According to one example embodiment, the cover 201 (and base 211) is (are) designed in such a way that its vibration amplitude and vibration area result in a sound pressure contribution that is at least 40 dB (preferably at least 50 dB and more preferably at least 60 dB) lower than the (intended) sound pressure component caused by a sound pressure provided from the inside of the MEMS-based sound transducer 200 (i.e. by the movement of the actuators 240 in the cavity 250) through the openings or through holes 202 of the cover 201 (or base 211). The vibration amplitude of the surface 630 of the cover 201 yielding its sound pressure contribution can be measured, for example, using vibrometry (e.g. by means of laser Doppler vibrometer), which is an non-contact vibration measurement of the surface of the cover 201 well known in the art.
Alternatively or additionally, and according to further example embodiments, the cover 201 (and base 211) of the sound transducer 200 may be for example made of semiconductor materials. Suitable semiconductor materials for the cover 201 (and the base 211) of the sound generating device may be materials that have a Young's modulus E equal to or higher than 100 GPa (E≥100 GPa). Preferably, the Young's modulus E is in the range 120 GPa to 190 GPa, noting that the Young's modulus is commonly dependent on the crystal orientation. For example, the cover 201 (and the base 211) could be made of silicon (Si). Silicon is known to have a Young's modulus in the range of 130 GPa to 189 GPa (E ∈ [130 GPa, 189 GPa]), depending on the crystal orientation. The most relevant crystal orientations of silicon are (100), (110) and (111), where the Young's moduli are E100≈130 GPa, E110≈169 GPa and E111≈188 GPa.
In an alternative, the cover 201 (and the base 211) could be also made of germanium (Ge), which may have a Young's modulus in the range of 103 GPa to 140 GPa. Another alternative material for the cover 201 (and the base 211) is silicon germanium (Si1-x,Gex).
The cover 201 (and base 211) may have a thickness in the range of 1000 μm to 100 μm, preferably in the range of 725 μm to 100 μm, more preferably in the range of 400 μm to 250 μm and even more preferably in the range of 300 μm to 200 μm.
In the example embodiment of the micromechanical loudspeaker is system 600 discussed in connection with
(t),
(t), . . . ,
(t) that drive respective individual actuators 240 (e.g. n actuators) or respective groups of actuators 240 (e.g. n groups) of the MEMS-based sound transducer 200. This latter alternative may be for example useful to drive the one or more actuators 240 within individual sub-cavities 551, 552, 553 of the MEMS-based sound transducer 200.
The signal path from the MEMS-based sound transducer 200 to the microphone 610, 910 is denoted the secondary path or feedback path. The feedback path includes all steps from the digital output {tilde over (y)}(n) of the combined cancellation signal to the input of the digital error signal e(n), i.e. the signal conversion by the driver circuit 1112 (which may include digital-to-analog conversion and amplification), the loudspeaker characteristics of the MEMS-based sound transducer 200, the acoustic path 620, the microphone characteristics of the microphone 610, 910 and analog-to-digital conversion by the ADC block 1110. To optimize the performance of an ANC system, the acoustic path 620 between the microphone 610, 910 and the MEMS-based sound transducer 200 is decreased as explained hereinabove to thereby improve the stability of the ANC functionality.
Although
According to embodiments, the processing of signals for implementing a feedback-based ANC function discussed in connection with
Number | Name | Date | Kind |
---|---|---|---|
5182774 | Bourk | Jan 1993 | A |
9164277 | Conrad et al. | Oct 2015 | B2 |
10457544 | Schenk et al. | Oct 2019 | B2 |
11184718 | Voss | Nov 2021 | B2 |
20170230744 | Schrader | Aug 2017 | A1 |
20170334715 | Bolognia | Nov 2017 | A1 |
20210227324 | Beltrami et al. | Jul 2021 | A1 |
20210281940 | Zhao | Sep 2021 | A1 |
20220070591 | Kaiser | Mar 2022 | A1 |
20230322546 | Langa | Oct 2023 | A1 |
Number | Date | Country |
---|---|---|
3739904 | Nov 2020 | EP |
2538432 | Nov 2016 | GB |
2021223886 | Nov 2021 | WO |
2022053165 | Mar 2022 | WO |
Entry |
---|
EP Search Report for EP Application No. 21198862.1 dated Mar. 23, 2022. |
Stefan Liebich, et al., “Signal Processing Challenges for Active Noise Cancellation Headphones,” 13. ITG Fachtagung Sprachkommunikation/Speech Communication, Oldenburg, Germany, Oct. 2018 (available at http://ikspub.iks.rwth-aachen.de/pdfs/liebich18c.pdf). |
Number | Date | Country | |
---|---|---|---|
20230101608 A1 | Mar 2023 | US |