The present invention relates generally to microelectronic cooling systems and, more particularly, to a microelectronic refrigeration system and method that employs thermo-chemical compression to cool at least one microelectronic device, such as an integrated circuit.
Certain microelectronic devices, such as integrated circuits, are known to generate heat during operation. Such microelectronic devices are commonly cooled to ensure proper functioning and to enable higher operating speeds. A basic microelectronic cooling system may promote convective cooling of a microelectronic device utilizing a fan that directs forced airflow over the device's outer surface. In addition, a heat sink (e.g., a metal body having a substantially flat contact surface and a plurality of projections or fins extending away therefrom) may be placed in thermal contact with the device (e.g., the flat contact surface may be soldered to a substrate supporting the device). During device operation, heat is conducted away from the device and into the projections, which are convectively cooled by exposure to a cooling fluid (e.g., ambient air).
Although fairly reliable and inexpensive to implement, basic cooling systems of the type described above do not achieve optimal device cooling. For this reason, mechanical-compression refrigeration systems have been developed that are significantly more efficient for cooling microelectronic devices. One known mechanical-compression refrigeration system continually supplies a refrigerant, in a liquid state, to the inlet of an evaporator placed in thermal contact with the microelectronic device. Heat generated by the device is conducted to the evaporator and utilized to vaporize the liquid refrigerant. The vaporized refrigerant is then conducted to a mechanical compressor that utilizes a piston or other mechanical means to compress the vaporized refrigerant and thereby return the refrigerant to its liquid state. As the vaporized refrigerant changes phase to liquid, heat is released. This heat is dissipated by convectively cooling the compressor utilizing an external cooling fluid (e.g., ambient air). The liquid refrigerant is then directed back to the inlet of the evaporator, and the process is repeated.
Although relatively efficient at cooling microelectronic devices, mechanical-compression refrigeration systems of the type described above are limited in several respects. For example, the compressor and other components associated with the compressor (e.g., recirculating pumps, throttle valves, etc.) tend to be expensive and unreliable. Furthermore, the use of compressors, throttle valves, recirculating pumps, and the like adds considerable bulk to the refrigeration system that may prevent the refrigeration system from being easily integrated into or packaged with the cooled device. For example, if a conventional mechanical-compression refrigeration system is utilized to cool a computer's central processing unit, it may be difficult to dispose the refrigeration system within the computer's housing.
Accordingly, it is desirable to provide a microelectronic refrigeration system and method that employs a non-mechanical compression means to cool a microelectronic device (e.g., an integrated circuit) and thereby eliminates the need for mechanical compressors, recirculating pumps, throttle valves, and the like. Ideally, such a microelectronic refrigeration system would be relatively compact, thermally efficient, reliable, and inexpensive to produce. Other desirable features and characteristics of the present invention will become apparent from the subsequent detailed description of the invention and the appended claims, taken in conjunction with the accompanying drawings and this background of the invention.
The present invention will hereinafter be described in conjunction with the following drawing figures, wherein like numerals denote like elements, and:
The following Detailed Description is merely exemplary in nature and is not intended to limit the invention or the application and uses of the invention. Furthermore, there is no intention to be bound by any theory presented in the preceding Background or the following Detailed Description.
In the exemplary embodiment shown in
As indicated in
A plurality of channels 50 extends through flowbody 44 of evaporator 24. During operation of refrigeration system 20, channels 50 conduct a refrigerant supplied to an inlet of evaporator 24 in a liquid state. As evaporator 24 conductively absorbs heat from microelectronic device 22, flowbody 44 reaches a temperature sufficient to vaporize the refrigerant flowing through channels 50. The refrigerant absorbs heat as it vaporizes thus dissipating heat from flowbody 44 and, therefore, microelectronic device 22. To cause the vaporized refrigerant to flow downward from evaporator 24, through flow passage 32, and into absorber 26, an intermediary gas is introduced into an inlet of evaporator 24. In a preferred embodiment, the intermediary gas bonds with the refrigerant to yield a gas-refrigerant composition. The molecules of the gas-refrigerant composition are heavier than those of the refrigerant. As absorber 26 is located at a position that is lower than the position of evaporator 24, the gas-refrigerant composition flows downward under the influence of gravity through an outlet of evaporator 24, through flow passage 32, and into an inlet of absorber 26.
Although a preferred embodiment has been described wherein the intermediary gas bonds with the refrigerant to yield a gas-refrigerant composition, the intermediary gas may not bond with the refrigerant in alternative embodiments. Instead, the intermediary gas may simply mix with the refrigerant to create a pressure differential that draws the vaporized refrigerant downward through flow passage 32 and into absorber 26. Thus, regardless of whether bonding does or does not occur between the intermediary gas and the refrigerant, the refrigerant flows downward into absorber 26 wherein the refrigerant is dissolved into a solvent in the manner described below.
Within absorber 26, the refrigerant is exposed to a low concentration binary solution, which is supplied to an inlet of absorber 26 by low concentration solution return duct 42. The low concentration binary solution comprises a solvent having a relatively small amount of the refrigerant dissolved therein. The boiling point of the solvent is greater than that of the refrigerant. The refrigerant dissolves, at least partially, in the solvent to produce a high concentration binary solution. If the refrigerant has bonded with the intermediary gas to produce a gas-refrigerant composition, the gas dissociates from the refrigerant as the refrigerant dissolves into the solvent. As the refrigerant dissolves into the solvent, the refrigerant's phase changes to liquid and heat is generated. The generated heat is dissipated by convection to an external cooling fluid, which may be, for example, ambient air. Convective cooling may be promoted by a micro-fan 52, which, when energized, directs forced airflow over absorber 26. As a result of this chemical dissolution process, the vaporized refrigerant's phase is returned to a liquid state without the use of a mechanical compressor and other components (e.g., pumps, throttle valves, etc.) commonly associated therewith.
Intermediary gas return duct 40 (
From absorber 26, the high concentration solution flows through flow passage 34 and into desorber 28. As shown in
It should thus be appreciated that there has been provided an exemplary embodiment of a refrigeration system 20 suitable for cooling one or more microelectronic devices (e.g., device 22 shown in
One skilled in the art will readily appreciate a variety of substances may be chosen to serve as the refrigerant, the intermediary gas, and the solvent. Obviously, the particular refrigerant, intermediary gas, and solvent chosen will vary in relation to one another and in relation to the overall chemistry of the refrigeration system. For example, the boiling point of the chosen refrigerant should be less than that of the chosen solvent, and the chosen intermediary gas preferably does not readily chemically interact with the chosen solvent. A non-exhaustive list of suitable refrigerants includes ammonia and hydrochlorofluorocarbon (e.g., Freon®). A non-exhaustive list of suitable intermediary gasses includes hydrogen, argon, and helium. In one preferred embodiment of the refrigeration system, the chosen refrigerant comprises ammonia (NH3), the chosen intermediary gas comprises hydrogen (H2), and the chosen solvent comprises water (H2O). In this exemplary case, the hydrogen will bond with the ammonia within the evaporator to yield ammonium cations (NH4−) as a gas-refrigerant composition, although, as previously explained, the refrigerant may not bond with the intermediary gas in certain embodiments of the cooling system.
Microelectronic refrigeration system 20 is but one example of a particular form that may be assumed by the inventive refrigeration system; numerous structural changes, including the addition and removal of components, may be made to refrigeration system 20 without departing from the scope of the invention as set-forth in the appended claims. To further emphasize this point,
Microelectronic refrigeration system 78 differs from refrigeration system 20 (
In view of the above, it should be appreciated that multiple exemplary embodiments have been provided of a microelectronic refrigeration system and method suitable for thermo-chemically cooling a microelectronic device without the use of a mechanical compressor or other components (e.g., recirculating pumps, throttle valves, etc.) commonly associated therewith. Advantageously, embodiments of the microelectronic refrigeration system are relatively compact, thermally efficient, reliable, and inexpensive to produce. Although a preferred embodiment has been described above wherein the refrigerant bonds with the intermediary gas to produce a gas-refrigerant composition, alternative embodiments may employ a refrigerant that does not bond with the intermediary gas.
In a first embodiment, a microelectronic refrigeration system is provided for cooling an electronic device. The microelectronic refrigeration system is configured to contain a refrigerant, a low concentration solution, and an intermediary gas. The microelectronic refrigeration system includes: (i) an evaporator configured to be thermally coupled to the electronic device, to receive and vaporize the refrigerant, and to receive the intermediary gas; and (ii) an absorber fluidly coupled to the evaporator. The absorber is configured to receive the low concentration solution and the vaporized refrigerant, which dissolves in the low concentration solution to produce a high concentration solution. The system further includes an intermediary gas return duct fluidly coupled to the evaporator and to the absorber. The intermediary gas return duct is configured to direct the intermediary gas received from the absorber to the evaporator.
In addition to the above-described components, the microelectronic refrigeration system may further include: (i) a desorber fluidly coupled to the absorber and configured to receive the high concentration solution therefrom, (ii) a heat source thermally coupled to the desorber and configured to heat the desorber to evaporate a portion of the refrigerant from the high concentration solution to yield a low concentration solution, and (iii) a low concentration solution return duct fluidly coupled between the desorber and the absorber, the low concentration solution return duct directing the low concentration solution received from the desorber back to an inlet of the absorber. A condenser may be fluidly coupled between the desorber and configured to condense the vaporized refrigerant to a liquid state. A flow passage may also be fluidly coupled between the absorber and the desorber, and a solution heat exchanger may be fluidly coupled to the flow passage and to the low concentration solution return duct. Furthermore, a flow passage fluidly may be coupled between the evaporator and the absorber, and a gas heat exchanger fluidly may be coupled to the flow passage and to the intermediary gas return duct. Lastly, in an embodiment wherein the electronic device comprises an integrated circuit supported by a printed circuit board, the evaporator and the condenser may be mounted to opposing surfaces of the printed circuit board.
In accordance with a second exemplary embodiment, a microelectronic refrigeration system is provided for cooling an electronic device. The microelectronic refrigeration system is configured to contain an intermediary gas. The microelectronic refrigeration system includes a flow assembly that contains a solvent and a refrigerant, which is dissolvable in the solvent. The flow assembly includes: (i) an evaporator configured to be thermally coupled to the electronic device, (ii) an absorber fluidly coupled to the evaporator, and (iii) a first return duct fluidly coupled to the absorber and to the evaporator. The absorber is located at a position in the flow assembly that is lower than the position of the evaporator. The flow assembly is configured such that the intermediary gas causes the downward flow of the refrigerant from the evaporator to the absorber.
In a further embodiment, the boiling point of the refrigerant is less than that of the solvent. In another embodiment, the refrigeration system further includes: (i) a desorber fluidly coupled to the absorber, (ii) a heat source thermally coupled to the desorber, and (iii) a condenser fluidly coupled between the desorber and the evaporator. The system may also include a second return duct fluidly coupled to the desorber and to the absorber. In one implementation, the flow assembly is structurally arranged such that the solvent circulates from the absorber, through the desorber, and through the second return duct before returning to the absorber. In further implementation, the flow assembly is structurally arranged such the intermediary gas circulates from the evaporator, through the absorber, and through the first return duct before returning to the absorber. In a still further implementation, the flow assembly is structurally arranged such that the refrigerant circulates from the evaporator, through the absorber, through the desorber, and through the condenser before returning to the evaporator. The heat source may comprise an electrical resistor. The system may further include a flow passage fluidly coupled between the evaporator and the absorber, and a gas heat exchanger fluidly coupled to the flow passage and to the first return duct. In accordance with a further embodiment, a flow passage is fluidly coupled between the absorber and the desorber, and a liquid heat exchanger is fluidly coupled to the flow passage and to the second return duct. The solvent may comprise water, and the refrigerant may comprise ammonia.
In accordance with a still further embodiment, a method is provided for cooling a microelectronic device that generates heat during operation. The method includes the steps of vaporizing a refrigerant utilizing the generated heat, introducing an intermediary gas that reacts with the refrigerant to produce a gas-refrigerant composition, and exposing the gas-refrigerant composition to a solvent such that the gas dissociates from the gas-refrigerant composition and the refrigerant dissolves in the solvent to produce a high concentration solution. This results in a refrigerant phase change from gas to liquid. The high concentration solution is heated to evaporate the refrigerant from the gas-refrigerant solution to yield a low concentration solution and a vaporized refrigerant, and the vaporized refrigerant is condensed to return the refrigerant to a liquid state. In certain embodiments, the method may further include the step of selecting the intermediary gas from the group consisting of hydrogen, argon, and helium.
While at least one exemplary embodiment has been presented in the foregoing detailed description of the invention, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the invention in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing an exemplary embodiment of the invention, it being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope of the invention as set forth in the appended claims and their legal equivalents.