The following relates generally to fluidic separation, and more particularly to a microfluidic centrifuge device and method for performing solution exchange and separation.
Over the last two decades, microfluidic devices have been successfully used for manipulation of particles in microflow conditions, setting the stage for conducting laborious operations required in biochemical processes on lab-on-a-chip devices. Many microfluidic devices for automation of sample handling, detection or analysis at the point-of-care (PoC) or point-of-use (PoU) have been developed. However, in order to perform a complete biological test at the PoC and PoU, sample preparation needs to be performed on the chip. Despite this need, due to the inherent complexities of preparing a sample on-chip, there has been a lack of sufficient focus on automation of sample preparation with microfluidics.
Sample preparation can be a broad field encompassing cell, particle, or droplet extraction and purification, concentration, dilution, sorting, labeling, and washing or solution exchange. A necessary step in sample preparation for biochemical applications is the separation of target particles such as cells from non-target substances and their washing into a clean buffer, which depending on the desired reaction may be required to be done in multiple repeats. Applications of target separation and solution exchange are not limited to cellular and bacterial manipulation and can be extended to drug delivery and coating of microparticles.
Both active and passive microfluidic methods for solution exchange of particles (e.g. bacteria, mammalian cells, microparticles) currently exist. Active methods, where an external field is essential, vary from acoustophoretic to magnetophoretic and dielectrophoretic. In these conventional approaches, a straight channel is used through which two streams of laminar fluids, i.e. carrier and target fluids, are co-introduced side-by-side. Particles are transferred from the carrier to the target fluid due to the presence of the external force transverse to the direction of the flow. These strategies require extremely low flow rates (<50 μL·min−1) to allow affecting the particles movement trajectory in a timely manner and achieving fluid exchange. Additionally, active microdevices are more expensive to fabricate and operate compared to passive methods.
Conventional passive approaches to solution exchange and cell washing rely mostly on moving microparticles from the carrier to the target fluid using inertial forces, while the two fluids remain parallel and streamlined with respect to each other. For example, some conventional approaches use disturbance caused by the motion and rotation of microparticles in a straight channel to exchange particles' solution and introduced applications such as cell washing and blood mixing. Other conventional approaches transfer microparticles from a non-Newtonian fluid to a Newtonian fluid in a straight microchannel by carefully controlling the viscoelastic and inertial forces; this allows for a transfer of microparticles with high purity and over a broad range of flow rates, spanning two orders of magnitude. However, the working flow rate of such conventional approaches is limited to a maximum of about 80 μL·min−1. As such, conventional passive approaches are still limited to low flow rates that are not practical for processing large-volume samples, for instance in water and food monitoring applications.
In one aspect, a microfluidic centrifuge device for solution exchange and separation is provided, the device comprising: a curved fluidic channel; a first inlet and a second inlet in fluid communication with the curved fluidic channel at a proximal end thereof, the first inlet configured to direct a first fluid containing one or more microparticles into the curved fluidic channel and the second inlet configured to direct a second fluid into the curved fluidic channel; and a first outlet and a second outlet in fluid communication with the curved fluidic channel at a distal end thereof, the curved fluidic channel having dimensions sufficient to direct a first subset of the microparticles to the first outlet by Dean drag and a second subset of the microparticles to the second outlet by inertial force.
In another aspect, a method for solution exchange and separation using a microfluidic centrifuge device comprising a curved fluidic channel in fluid communication with a first inlet and a second inlet at a proximal end thereof, and a first outlet and a second outlet at a distal end thereof is provided, the method comprising: directing a first fluid containing one or more microparticles into the curved fluidic channel through the first inlet; directing a second fluid into the curved fluidic channel through the second inlet; directing a first subset of the microparticles to the first outlet by Dean drag; and directing a second subset of the microparticles to the second outlet by inertial force.
These and other embodiments are contemplated and described herein. It will be appreciated that the foregoing summary sets out representative aspects of various embodiments to assist skilled readers in understanding the following detailed description.
A greater understanding of the embodiments will be had with reference to the Figures, in which:
In the drawings, embodiments are illustrated by way of example. It is to be expressly understood that the description and drawings are only for the purpose of illustration and as an aid to understanding, and are not intended as a definition of the limits of the claims.
For simplicity and clarity of illustration, where considered appropriate, reference numerals may be repeated among the Figures to indicate corresponding or analogous elements. In addition, numerous specific details are set forth in order to provide a thorough understanding of the embodiments described herein. However, it will be understood by those of ordinary skill in the art that the embodiments described herein may be practised without these specific details. In other instances, well-known methods, procedures and components have not been described in detail so as not to obscure the embodiments described herein. Also, the description is not to be considered as limiting the scope of the embodiments described herein.
Various terms used throughout the present description may be read and understood as follows, unless the context indicates otherwise: “or” as used throughout is inclusive, as though written “and/or”; singular articles and pronouns as used throughout include their plural forms, and vice versa; similarly, gendered pronouns include their counterpart pronouns so that pronouns should not be understood as limiting anything described herein to use, implementation, performance, etc. by a single gender. Further definitions for terms may be set out herein; these may apply to prior and subsequent instances of those terms, as will be understood from a reading of the present description.
The present disclosure relates to a microfluidic centrifuge device and method for performing solution exchange and separation. Illustrative embodiments of the system and method will be described in detail with reference to the figures. The device permits manipulation of fluids, particles, and biological substances, particularly at Dean numbers lower than 100 which are prevalent in the area of spiral microfluidics.
Two fluids introduced in a curved microchannel can exchange their radial location owing to the presence of a radial pressure gradient. The average lateral velocity (VDe) of the secondary Dean flow in a curved microchannel may be determined by:
where v, s and De represent kinematic viscosity (m2/s), larger cross-sectional dimension of the channel (m) and the Dean number, respectively. Having regard to equation 1, the dimensions of a curved microchannel can be selected so that a certain number of fluidic recirculations can be obtained along the channel length (for example, 0.5 recirculation). Particle manipulation requires determining the dominance of the forces that a particle experiences in a curved microchannel. Two forces, namely Dean drag and inertial forces, are the main forces that define the focusing location of microparticles. Dean drag leads to recirculation of microparticles over the cross-section of the channel. It is assumed that Dean drag follows the Stokes' law and can be expressed as shown in Equation 2:
F
D=3πμαVDe (2)
where μ (Pa·s) and α (m) are dynamic viscosity of the fluid and diameter of the microparticle.
The Dean velocity in Equation 1 can be used to calculate the Dean drag force on a microparticle in a curved microchannel. The net inertial force (FL) consists of shear gradient and wall induced forces. FL is defined in Equation 3 where ρ(kg/m3) shows the density of the fluid, G is defined as the shear rate (G=Umax/Dh, where Dh(m) is the hydraulic dimeter of the channel and Umax=1.5 Uavg):
F
L
=ρG
2
C
Lα4 (3)
The ratio of the inertial force to the Dean drag force is shown by Rf (equation 4) and can be used as a quantitative index to identify whether focusing happens in a microchannel or not. Applicant has determined that Rf>>1 results in inertial focusing while Rf<<1 defines dominance of the Dean drag. Microparticles in the Dean drag regime recirculate along the channel cross section by following the Dean vortices while microparticles with Rf values of higher than 1 focus close to the inner wall of the channel due to the dominant inertial forces. Increasing the Rf value results in narrowing the focusing stream.
The presently disclosed microfluidic centrifuge device is now described. The microfluidic centrifuge device can be used for separation of particles of interest from the others while also exchanging their solution to another fluid. For instance, bacteria can be separated from larger particles, or cells and embryos can be separated from other substances in original fluids at high flow rates and their simultaneous washing into a clean buffer can be achieved.
Referring again to
As an example, one may apply 4 μm microparticles as surrogates for bacteria and 11 μm or 19 μm microparticles as surrogates for larger cells and embryos. In an exemplary target application, the inner-inlet carrier fluid may be required to be moved to the outer wall of the channel to exchange its position with the outer-inlet target fluid. The smaller particles (e.g. bacteria) may be desired to be maintained within the carrier fluid and the larger particles may be needed to be inertially focused at the inner wall of the channel to become separated from the smaller particles while washed and concentrated into the target fluid simultaneously.
The dimensions of the curved microchannel 106 of the microfluidic centrifuge device 100 may be selected with reference to equations 1 to 3 so that the device 100 is capable of switching the radial location of the fluids at a suitable flow rate. For example, the curved microchannel 106 may be configured to achieve a half Dean cycle over the channel length. Parameters that affect Dean flow and are considered in designing the curved microchannel 106 are fluid densities and viscosities, fluid flow rates, and channel dimensions such as width and height of the curved channel and its radius of curvature and length. In some cases, these parameters can be determined based on simulations or based on experimental studies. In other cases, channel parameters may be selected by fabricating different devices with variations in channel parameters, and experimentally determining channel parameters that achieve suitable Dean flow characteristics to obtain the desired solution exchange (e.g., a half Dean cycle).
Conventional curved microchannel inertial separation devices require a spiral configuration with multiple turns (an angular span of >360 degrees) due to the microchannel length required for inertial focusing and separation as well as a complete Dean cycle. Such configuration necessitates out-of-plane connections to the input and the output of the curved microchannel.
Advantageously,
However, in other example embodiments, the curved fluidic microchannel 106 may extend over more than a single turn, and may be configured in a spiral configuration. In some cases, the curved fluidic microchannel 106 may have a circular (e.g. cylindrical) shape or a non-circular shape, such as an elliptical shape.
It is possible to reach relative high flow rates in the presently disclosed microfluidic centrifuge device 100. As an example, it becomes possible to obtain a flow rate of Q1=Q2≈1 mL/min, which is approximately 10 times higher than the working flow rate of the currently available microfluidic solution exchangers known to applicant. Applying additional design criteria of putting small and large particles under drag and inertia force dominances respectively, the corresponding curved microchannel has cross-section dimensions of 300 μm×70 μm, length of 3.72 cm, and radius of curvature of 1.185 cm. An exemplary fabricated device, as shown in
The flow rate of microparticles may also be selected from a wide range of possible rates, ranging from approximately 10 μL/min to approximately 50 mL/min. In some example embodiments, the flow rate may range between 0.1 to 1 mL/min, 1 to 2 mL/min, 1 to 3 mL/min, 1 to 5 mL/min, 1 to 10 mL/min, 2 to 3 mL/min, 2 to 5 mL/min, 2 to 10 mL/min, and 5 to 10 mL/min. Given a particular channel configuration, microparticle separation with solution exchange is feasible over a wide range of flow rates. For example, in an embodiment, separation and solution exchange may be observed for flow rates ranging from 1-3 mL/min.
Referring now to
Based on these equations, Dean drag force is linearly proportional to particle diameter, a, while inertial force scales with a4. Therefore, at low particle diameters, the Dean drag force dominates while inertial force prevails as the diameter increases.
Experimental verification was carried out on the above-described microfluidic centrifuge device. However, it will be understood that the results described herein are not necessarily replicable and are not intended to promise any particular result.
In the experimental verification, particle and bacteria suspension preparation includes microparticles with diameters of 19 μm (CM-200-10, 18-22.9 μm with a peak at 18.8 μm), 11 μm (CM-100-10, 10-13.9 μm with a peak at 10.8 μm), and 4 μm (CM-40-10, 4-4.5 μm with a peak at 4.37 μm), and were purchased from Spherotech Inc. (IL, USA). The 11 μm or 4 μm microparticle solutions with concentration of 106 particle/mL and 19 μm microparticle solutions with concentration of 105 particle/mL were prepared in 10% Trypan blue (Sigma Aldrich, MO, USA) dyed deionized (DI) water for the single-particle experiments. The concentration of 11 μm particles was reduced to half for the duplex experiments with 4 μm particles. Tween 20 (Sigma Aldrich, MO, USA) at 1% w/v was added to the solutions to avoid any potential aggregation of microparticles. DI water was used as the target fluid in all particle-based experiments.
Ampicillin-resistant E. coli K12 ER2420/pACYC177 bacteria were picked from a plate colony and grown overnight in LB broth (Miller) media purchased from Sigma Aldrich (Mo, USA) and on a shaker incubator at 37° C. and 200 rpm. Microparticles with 19 μm diameter (as surrogates for cells or embryos) with a concentration of 105 particle/mL were then spiked in the bacterial suspension. The mixture of E. coli and particles served as the carrier fluid suspension while phosphate buffer saline (1×PBS) was used as the target fluid. It will be understood that the aforementioned dimensions are not intended to limit the application of the microfluidic centrifuge device.
The microfluidic centrifuge device utilized for the experiments is shown in
The microfluidic centrifuge device was fabricated using soft lithography. The master replication mold was made by spinning SU8 2035 photoresist (Microchem Corp., MA, USA) over 4 in diameter silicon wafers (Wafer World Inc., FL, USA). Next, pre-bake treatment was conducted at 65° C. and 95° C. followed by exposure to ultraviolet light through a photomask. The wafer was then post-baked at 65° C. and 95° C. and developed in SU8 developer solution to dissolve the unexposed photoresist. Eventually, the wafer was hard-baked at 140° C. Polydimethylsiloxane (PDMS, Sylgard 184 silicone elastomer kit, Dow Corning) was then mixed in 10:1 base:agent ratio, casted on the master mold, and bonded to a glass slide using an oxygen plasma machine (Harrick Plasma, PDC-001, NY, USA). Tubes were installed in place and experiments were conducted under an inverted microscope (Leica, Wetzlar, Germany). Again, it will be understood that the aforementioned characteristics are not intended to limit the claims.
The quality of particle focusing was measured by counting the number of microparticles in collected samples from the outlets and the initial solution using a hemocytometer (Marienfeld, Lauda-Königshofen, Germany). The particle sizes were distinct enough to be easily distinguishable from each other in a high magnification microscopic image. Particle sorting efficiency between the two outlets was defined as the number of particles in the target outlet divided by the total number of collected particles. Particle recovery rate was defined as the percentile ratio of the total number of collected microparticles to the number of microparticles in the initial solution. The purity of separation for duplex experiments was reported as the number of target particles in each outlet divided by the total number of collected particles in that outlet.
The purity of solution exchange, related to concentration of Trypan blue in the fluids, was measured by spectrophotometry. A standard calibration curve was established by measuring the absorbance of 0-100% Trypan blue dye in water at 607 nm with a spectrophotometer (Shimadzu UV2600, Japan). The absorbance of the collected sample from the inner outlet was then measured and compared with the standard curve to determine the percentage concentration of Trypan blue contaminant (CTB) in the target outlet. The purity of solution exchange was defined as 100-CTB in the inner outlet.
In order to calculate the bacteria separation efficiency from microparticle surrogates, colony forming units were counted after plating serial dilutions of the collected samples from the outlets on ampicillin-doped LB-agar plates incubated at 37° C. Bacteria separation efficiency was measured by calculating the percentage of E. coli in each outlet.
Three microparticles with diameters of 4 μm, 11 μm, and 19 μm were selected to experimentally evaluate the microfluidic centrifuge device design criteria for particle focusing and size-selective separation and solution exchange. For this, three solutions of single sized microparticles in 10% Trypan blue were prepared and run through the device from the inner inlet. DI water was pumped into the outer inlet. Both flow rates were set to Q=1 mL/min that was theoretically found to result in one complete switch of the fluids. Based on the results in
Referring now to
Referring now to
Referring now to
The goal of the experiment was to wash the 11 μm particles from their original 10% trypan blue solution into a clean buffer (called solution exchange), while they were being separated from the 4 μm particles in the device. The purity of solution exchange was defined as the concentration ratio of DI water in the collected sample from the inner outlet. The lower presence of trypan blue and higher percentage of DI water in the inner outlet shows a purer solution transfer for targeted 11 μm microparticles. Optical microscopy and spectrophotometry were used to measure the purity of solution exchange qualitatively and quantitatively.
A higher gray value corresponds to a brighter region of DI water while a lower gray intensity shows darker areas with trypan blue. The normal gray intensity value shows that water concentration is high at a 100 μm distance from the IW. However, from 100-200 μm, a mixed region is observed. The minimum gray intensity value is measured at 200-300 μm depicting the prevalent presence of trypan blue close to the OW.
As seen in
Quantitative measurement of the purity was performed by spectrophotometric analysis of the collected samples. The absorbance values yielded a solution purity of 99.2% in the inner outlet of the device as demonstrated by the table in
Referring now to
Optical microscopy of the collected samples confirmed that the concentration of E. coli was significantly higher in the outer outlet while the majority of 19 μm particles were focused close to the inner wall and were collected from the inner outlet, as shown in
While illustrative embodiments have been described above by way of example, it will be appreciated that various changes and modifications may be made without departing from the scope of the invention, which is defined by the following claims.
Number | Date | Country | |
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62524219 | Jun 2017 | US | |
62574943 | Oct 2017 | US | |
62615995 | Jan 2018 | US |