This application is a non-provisional application that claims the benefit of priority under 35 U.S.C. § 119(e) to a provisional application, application number 202210075783.4, filed Jan. 22, 2022, which is incorporated herewith by reference in its entirety.
The application relates to a field of medical detection consumables, and more particularly to a microfluidic detection strip chip, its preparation process and method thereof.
Dry chemical test strips are widely used in medical detection. Using printing technology or ink-jet printing technology to make integrated test strips can achieve simultaneous detection of hundreds of indicators on one test strip (No. CN112362648A). Compared with conventional immersion or coating methods, using spray technology to soak test strips can significantly reduce sample consumption (No. CN112505027A), however, the spraying technology is still unable to meet the demand for more indicators of microsample detection.
Theoretically, microfluidic technology can accurately infiltrate micro samples or reagents into each reagent block of the strip, but a three-dimensional structure of microfluidic pipe is complex, and the strip substrate is thick and heavy, resulting in an high prices, which is not conducive to the popularization of microfluidic technology dry chemical strip in medical detection.
As mentioned above, a planar structure microfluidic pipe is constructed and bonded to the test strip substrate. By changing a valve size, a flow rate and flow direction of a sample or reagent into a reagent block are controlled, and a point position of the reagent block on an integrated test strip is set according to a target molecular weight of detected index, so as to achieve a microfluidic technical scheme of accurately wetting the integrated test strip reagent block with microsample or reagents, to achieve a technical effect of detecting more indicators with low-cost microfluidic test strip chip.
The invention is advantageous in that it provides a microfluidic detection trip chip and manufacturing process and application method thereof, wherein a constructed planar structure micro tube is bonded to a substrate, and a reagent block is printed on the substrate to produce a low-cost microfluidic strip chip. In the chip, a flow rate and flow direction of samples or reagents entering the reagent block are controlled by changing a size of a micro tube valve, and a point position of the reagent block on the substrate is accurately set according to a target molecular weight of an indicator detected by the reagent block, so as to precise control sample or reagent wetting the reagent block.
According to a preferred embodiment of the present invention, the foregoing and other objects and advantages are attained by a microfluidic detection strip chip configured for multi indicator detection of micro samples, comprising a substrate, a plurality of microfluidic pipes, and a plurality of reagent blocks.
The microfluidic pipe can be bonded to a surface of the substrate configured to control a flow rate and flow direction of liquid samples or reagents. The microfluidic pipe comprises a sample adding component, a first port, a capillary network, and a plurality of second ports.
The sample adding component is connected with the first port, the first port is connected with the capillary network, the capillary network is connected with the second port, and the capillary network forms a plurality of grooves arranged in a lattice pattern on the substrate, each groove is connected with the capillary net through a second port.
The reagent block is arranged in the groove formed by the substrate and the microfluidic pipe. The reagent block comprises a reaction part and a waste liquid absorption part for sample and/or reagent color reaction.
Further, the sample adding component comprises a sample hole, and the sample hole comprises a first interface configured to connect a syringe for filling liquid samples.
Further, the sample hole comprises a first filter screen configured to filter large particle components in a liquid sample.
Preferably, the sample adding component comprises two or more sample holes configured to fill different samples of same individual or same type of samples of different individuals.
Further, the sample adding component comprises an extension tube, and a proximal end of the extension tube can be connected to the first interface, and a distal end of the extension tube can be pluggable connected to the first port.
Further, the sample adding component comprises a reagent hole, the reagent hole comprises a second interface and a second extension tube configured to connect a syringe and add reagent, wherein a near end of the second extension tube is connected to the second interface, and a far end of the second extension tube is pluggable connected to the first port.
Further, the sample adding component comprises an elastic fluid reservoir configured to store liquid samples or reagents, and slowly and continuously inject liquid samples or reagents into the capillary network through the first port. The elastic fluid reservoir comprises an injection kettle, a capsule body, and a valve, wherein the injection kettle is configured to connect a syringe needle and the capsule body, and the capsule body is pluggable connected with the first port through the valve.
Further, the microfluidic pipeline comprises a plurality of micro valves, the micro valves are arranged between the second port and the groove as a one-way valve configured to control the flow direction of liquid samples or reagents.
Preferably, the second port comprises a first stage second port, a second stage second port, a third stage second port, and a last stage second port. An opening size of the first stage second port is the smallest configured to connect the capillary network and the groove near the first port. The opening size of the last stage second port is the largest configured to connect the capillary network and the groove far away from the first port.
Further, the reagent block comprises a filter component, the filter component is arranged between the reaction component and the second port configured to filter large particle components in a test sample or components interfere with a chromogenic reaction.
Preferably, the reagent block is set in the groove constructed between the substrate and the microfluidic pipe, which position in the groove on the substrate depends on a target molecular weight of an indicator detected by the reagent block. The reagent block for detecting large target molecular weight of the indicator can be set in the groove near the first port area, and the reagent block for detecting small target molecular weight of the indicator can be set in the groove far away from the first port area.
In accordance with another aspect of the invention, the present invention provides a preparation method of a microfluidic detection strip chip, comprising the following steps:
S1: Design a microfluidic detection strip chip, including designing a microfluidic pipe diagram, selecting types of reagent blocks, and arranging the reagent block on a substrate.
S2: Make microfluidic pipes and reagent blocks with micro process.
S3: Bond the microfluidic pipe to a substrate to form a capillary network which forms a groove lattice on the substrate.
S4: Print the reagent blocks to the groove lattice on the substrate.
S5: Install an extension tube and elastic fluid reservoir, and place into a detection box.
In accordance with another aspect of the invention, the present invention further provides a usage of a microfluidic detection strip chip, comprising the followingt steps.
S1: Select a microfluidic detection strip chip.
S2: Fill a sample.
S3: Fill a reagent.
S4: Control a reaction condition.
S5: Scan and detect to obtain a result.
The combination of microfluidic technology and low-cost and easy to popularize integrated detection paper technology enables liquid samples or reagents to soak s reagent block in a precise “infiltration irrigation” way, thus replacing the existing “sprinkler irrigation” or “flood irrigation” way, achieving an effect that hundreds of indicators can be detected by micro samples.
Compared with the existing integrated detection paper technology, the precise “infiltration irrigation” way can ensure that each reagent block can be fully soaked. Therefore, more number and types of reagent blocks can be integrated on a detection paper strip, making it possible to detect thousands of indicators on a detection paper strip.
The constructed “planar structure” microchannel replaces the existing “three-dimensional structure” microchannel, simplifies the process of making microfluidic tubes, reduces the production cost, and the substrate can be made more thinner, which is conducive to the popularization of microfluidic detection strip chips.
Compared with the prior art, a flow rate and direction of sample or reagent entering the reagent block can be accurately controlled without additional energy by changing a capillary diameter of the micro pipe, a size of an outlet port, and/or setting a one-way micro valve.
A position of the reagent block on the integrated detection paper strip is set according to a size of a target molecular weight of an indicator detected, and a laminar flow effect of the microchannel can be used, so as to reduce a time difference between target molecules with different molecular weights in a liquid sample entering the reagent block, thus shortening detection time.
Compared with the existing integrated detection paper technology, the syringe interface, extension tube and elastic fluid reservoir are convenient for users to operate accurately, avoid waste of samples or reagents, and reduce a risk of aerosol pollution.
These and other objectives, features, and advantages of the present invention will become apparent from the following detailed description, the accompanying drawings, and the appended claims.
In order to more clearly explain the technical solution of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained from these drawings without any creative effort.
In addition, the attached drawings are only schematic diagrams of the application and are not necessarily drawn to scale. The same reference numerals in the figures represent the same or similar parts, and therefore repeated description of them will be omitted. Some block diagrams shown in the figures are functional entities, which do not necessarily correspond to physically or logically independent entities. These functional entities can be implemented in one or more hardware modules or component combinations.
The drawings, described above, are provided for purposes of illustration, and not of limitation, of the aspects and features of various examples of embodiments of the invention described herein. The drawings are not intended to limit the scope of the claimed invention in any aspect. For simplicity and clarity of illustration, elements shown in the drawings have not necessarily been drawn to scale and the dimensions of some of the elements may be exaggerated relative to other elements for clarity.
In order to make the purpose, technical solution and advantages of the application more clearly, the application is further described in detail below in combination with embodiments. It should be understood that the specific embodiments described herein are only used to explain the application, not to limit the application.
It should be noted that the up, down, left, right, far, near, front, back, positive and negative directions in this embodiment are only relative concepts to each other or refer to the normal use state of the product, and should not be considered as restrictive.
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In addition, the second port 22 can comprise a first stage second port 221, a second stage second port 222, a third stage second port 223, and a last stage second port 224. Among them, an opening size of the first stage second port 221 is the smallest, which is set near the first port 24, when a syringe injects liquid samples or reagents through the capillary network 21 and the second port 22 into the groove 23, the liquid samples or reagents can flow into the groove 23 at a slowest speed. The opening sizes of the second stage second port 222 and the third stage second port 223 can gradually increase, which can be set in a middle area of the capillary network 21, when the syringe pushes liquid samples or reagents through the capillary network 21 and the second port 22 to enter the space of the groove 23, and the liquid samples or reagents can flow into the groove 23 at an increased speed accordingly. The opening size of the last stage second port 224 is the largest, which is set in an area far from the first port 24, when the syringe pushes liquid samples or reagents through the capillary network 21 and the second port 22 to enter the space of the groove 23, the liquid samples or reagents can flow into the groove 23 at a faster speed. Thus, through different opening sizes of the second port 22, the liquid sample or reagent injected by the syringe can almost synchronously flow from the first port 24 into the capillary network 21 and into the groove 23. It should be noted that the second port 22 can also be set with a forth or more stages as required.
In addition, the interface 25 and the first port 24 can be set at a lower end of the capillary network 21, or at an upper end of the capillary network 21, or at a left end, or at a right end, or at any area between the capillary network 21. Accordingly, a position of the first stage second port 221, the second stage second port 222, the third stage second port 223, and the last stage second port 224 need to be changed.
It can be understood that when it is need to fill a liquid sample or reagent to the groove 23 through the capillary network 21 and the second port 22 at a fastest speed, a position of the groove 23 can be set in an area closest to the first port 24, and a larger pipe diameter of the capillary network 21 and a largest opening of the second port 22 can be made. On the contrary, when it is need to fill a liquid sample or reagent to the groove 23 through the capillary network 21 and the second port 22 at a slowest speed, the position of the groove 23 can be set in the area farthest from the first port 24, and a smaller pipe diameter of the capillary network 21 and a smallest opening of the second port 22 can be made.
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It should be noted that the lattice arranged grooves 23 of the microfluidic detection strip chip in the preferred embodiment of the present invention can be divided into a plurality of areas according to a distance between the groove 23 and the first port 24. Similarly, the reagent blocks 3 can be divided into a plurality of categories based on a target molecular weight of indicators detected by the reagent blocks 3. If the molecular weight of the indicator detected by the reagent block 3 is large, the reagent block 3 can be set in the groove 23 in the area near the first port 24. On the contrary, if the molecular weight of the indicator detected by reagent block 3 is small, the reagent block 3 can be set in the groove 23 in the area far from the first port 24. Thus, depending on a laminar flow effect of the microfluidic pipe 2, different target molecules in liquid samples can enter into different types of the reagent blocks 3 almost at the same time, reducing a detection time, provide detection efficiency.
It should be noted that an amount of liquid sample or reagent required for the microfluidic strip chip in the preferred embodiment of the present invention can be accurately designed and obtained by actual testing, so as to provide a reference for users.
It should be noted that the reagent blocks 3 of the microfluidic strip chip in the preferred embodiment of the present invention can also be divided into a plurality of categories according to different principles of chromogenic reaction. The reagent blocks 3 with same or similar principle can be set in a same area, and a same set of microfluidic pipes 2 can be set in the area to facilitate users to fill liquid samples or reagents.
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S110: Design a microfluidic detection strip chip, including a microfluidic pipe, a substrate, and a plurality of reagent blocks.
First of all, determine a detection item category, indictors and performance index of the microfluidic detection test strip chip to meet user needs.
With an assistant of design software, a circuit diagram of the microfluidic pipe can be drawn. The circuit diagram of the microfluidic pipe at least includes one capillary network, a plurality of first ports, a plurality of grooves, a plurality of second ports, and at least one interfaces, and can also include at least one extension tube, one or more filters, and one or more elastic fluid reservoirs.
Among them, a plurality of groove areas can be divided according to a distance between the groove and the first port. Similarly, a plurality of groove areas containing different reagent blocks can be divided according to a molecular weight of the indicator detected by the reagent block. Then the reagent block layout scheme can be determined. In addition, the reagent blocks can also be divided into a plurality of categories according to different principles of chromogenic reaction. The reagent blocks with same or similar principles of chromogenic reaction can be set in the same groove area, and the same set of microfluidic pipes can be set in the same area to facilitate users to fill liquid samples or reagents.
According to the circuit diagram of the microfluidic pipe, a substrate can be designed.
Then an amount of liquid sample or reagent required for microfluidic detection strip chip can be measured so as to provide a reference for users.
S120. Fabricate the microfluidic pipe by micro machining process. Generally, polymer materials or silicon based materials can be selected, injection molding technology, etching technology and/or 3D printing technology can be used, and 3D modeling can be conducted according to the circuit diagram of the microfluidic pipe designed in step S110 to produce the microfluidic pipe.
S130: Make the reagent blocks by micro machining process. The reagent block can be usually a disk-shaped dry test paper block or semi dry test paper block or gel block or one or more micro chambers to form a detection unit. The types of reagent blocks can comprise a dry chemical detection reagent block, an immunological detection reagent block and a chip reagent block.
S140: Bond the microfluidic pipe to the substrate to form a lattice grooves on the substrate with a capillary network. The microfluidic pipe made in step S120 can be combined with the substrate by bonding or thermal bonding. One substrate can combine one or more microfluidic pipes on one side, and one substrate can also combine two or more microfluidic pipes on the front and back. It can be understood that if 3D printing technology is used to make microfluidic pipes, 3D printing technology can be used to make microfluidic pipes and substrate complexes.
S150: Print the reagent blocks to the lattice grooves on the substrate which can be implemented using a prior art (patent publication No. CN112362648A). It should be noted that a semi dry reagent block, gel reagent block or liquid reagent block can be covered with a micro cover plate or film.
S160: Install a plurality of components, including an interface, an extension tube, a valve, an elastic fluid reservoir and/or a filter screen, print identification codes in a blank area of the substrate, make a complete microfluidic detection strip chip, and put it into a packaging box.
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S210: Select a microfluidic detection strip chip. According to a sample type and detection purpose, the microfluidic detection strip chip or a combination of several microfluidic detection strip chips can be selected.
S220: Add samples. A process of adding samples can include a plurality of steps as fellow: (a) connect a sample adding component to the microfluidic detection strip chip, such as an interface, an extension tube, an filter screen, an elastic fluid reservoir, (b) absorb liquid samples with a syringe, (c) connect the syringe with the interface, and (d) push the syringe to add samples into the microfluidic detection strip chip. If the sample is a solid or semi-solid material, such as dry or molded feces, dried blood or urine residue, it can be needed to dissolve the solid or semi-solid material with normal saline or pure water, and then use the syringe to suck the sample, connect the interface, and fill the sample into the microfluidic detection strip chip. It should be noted that a minimum amount of liquid sample should be needed according to the microfluidic detection strip chip, so as to ensure that each reagent block of the microfluidic detection strip chip can be fully soaked. If the amount of liquid sample is not insufficient, and then the liquid sample can be diluted in an appropriate proportion to reach the minimum amount marked on the microfluidic detection strip chip.
S230: Add reagents. According to an instruction for the microfluidic detection strip chip, before or after adding samples, absorb a certain amount of a reagent or a plurality of reagents or a combination of a plurality of reagents with a syringe, connect the interface of the microfluidic detection strip chip, and add the reagents.
S240: Control a chromogenic reaction condition. According to the instructions of the microfluidic detection strip chip, provide a suitable temperature and humidity environment, remove a micro cover plate or film covering the reagent block, and leave an appropriate reaction time.
S250: Scan and obtain a result. After the chromogenic reaction in step S240 completed, scan the microfluidic detection strip chip with a vision sensor under an appropriate light condition to obtain a chromogenic reaction data of each reagent block, and then obtain a detection result of multiple indicators in the sample with an algorithm.
The above description is only an example of the application, and does not limit the technical scope of the application. Therefore, any minor modification, equivalent change and modification of the above embodiments according to the technical essence of the application still fall within the scope of the technical solution of the application. Professionals should be aware that professionals can use different methods to achieve the described functions for each specific application, but such implementation should not be considered beyond the scope of this application.
Number | Date | Country | Kind |
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2022210075783.4 | Jan 2022 | CN | national |