This application claims the benefit of priority of Singapore Patent Application No. 10201910320P, filed on 6 Nov. 2019, the content of which being hereby incorporated by reference in its entirety for all purposes.
The present invention generally relates to a microfluidic device, a method of forming the microfluidic device and a method of manipulating particles (e.g., cells) in a fluid sample based on an acoustic travelling wave using the microfluidic device.
Microscale acoustics have a wide range of biomedical applications where cell manipulation is required. Particles including cells, spheroids and droplets may be patterned, sorted, separated, concentrated, focused and otherwise manipulated with application of biocompatible acoustic forces. The acoustic radiation force is a phenomenon of nonlinear acoustics that can be used to translate objects at the microscale. Surface acoustic waves (SAW) are a particularly useful set of actuation wave modes as they can readily define the locations where acoustic forces are realized with potential for multiple addressable transducers, create fields that evolve spatially with different transducer designs and contain nodal positions that can be defined by the applied phase or in select sub-regions along the propagation direction. In conventional techniques, to create time-averaged periodic acoustic radiation forces and a non-uniform acoustic potential gradient either two sets of transducers are used to create an interference pattern, a wave reflector is used to reflect an incoming wave so that it interferes with outgoing one or an entire microchannel is vibrated so that two or more sides act as emitters of acoustic waves. For example, one technique uses standing wave SAW imposed by two transducers external to the microchannel, with a microchannel that is oriented parallel to the SAW nodes on the substrate. However, the conventional techniques require precise alignment of the microchannel with respect to the transducers such as parallel or perpendicular to the transducers to achieve the desired function. Further, by employing standing waves in conventional techniques, the acoustic field gradients are limited to sinusoidal distributions.
In other cases, interactions between acoustic waves and microfluidic channels may generate microscale interference patterns with the application of a traveling SAW, effectively creating standing wave patterns with a traveling wave. Forces arising from this interference can be utilized for precise manipulation of micron-sized particles including biological cells. The patterns that have been produced with this method, however, have been limited to straight lines and grids from flat channel walls, and where the spacing resulting from this interference has not previously been comprehensively explored.
A need therefore exists to provide a microfluidic device that seeks to overcome, or at least ameliorate, one or more of the deficiencies of conventional microfluidic devices for acoustic particle manipulation and an improved microfluidic device for acoustic particle manipulation. It is against this background that the present invention has been developed.
According to a first aspect of the present invention, there is provided a microfluidic device comprising:
a substrate having a substrate surface;
a microfluidic channel provided on the substrate surface, wherein the microfluidic channel is configured to form a fluid pathway for allowing a fluid sample comprising particles to flow along the microfluidic channel; and
a single transducer provided on the substrate for producing an acoustic travelling wave that propagates on the substrate surface towards an interaction region associated with the microfluidic channel as the fluid sample is flowing through the microfluidic channel,
wherein the microfluidic channel comprises at least three channel portions having three orientations, respectively, that are different from each other with respect to a direction of a propagation path of the travelling acoustic wave in the interaction region, the at least three channel portions are arranged to produce fluid wavefronts based on substrate-propagated acoustic waves such that the fluid wavefronts and subsequent substrate-propagated acoustic wavefronts interfere with one another to generate periodic acoustic force fields in the fluid sample for manipulating the particles.
According to a second aspect of the present invention, there is provided a method of forming a microfluidic device for acoustic particle manipulation, the method comprising:
providing a substrate having a substrate surface;
providing a microfluidic channel on the substrate surface, wherein the microfluidic channel is configured to form a fluid pathway for allowing a fluid sample comprising particles to flow along the microfluidic channel; and providing a single transducer on the substrate for producing an acoustic travelling wave that propagates on the substrate surface towards an interaction region associated with the microfluidic channel as the fluid sample is flowing through the microfluidic channel,
wherein the microfluidic channel comprises at least three channel portions having three orientations, respectively, that are different from each other with respect to a direction of a propagation path of the travelling acoustic wave in the interaction region, wherein the at least three channel portions are arranged to produce fluid wavefronts based on substrate-propagated acoustic waves such that the fluid wavefronts and subsequent substrate-propagated acoustic wavefronts interfere with one another to generate periodic acoustic force fields in the fluid sample for manipulating the particles.
According to a third aspect of the present invention, there is provided a method of manipulating particles in a fluid sample based on a traveling acoustic wave using the microfluidic device as described above according to the first aspect of the present invention, the method comprising:
flowing the fluid sample comprising particles through the microfluidic channel of the microfluidic device to manipulate the fluid sample, including the particles therein;
generating an acoustic travelling wave using the single transducer that propagates on the substrate surface towards an interaction region of the microfluidic channel as the fluid sample flows through the microfluidic channel such that the at least three channel portions produces fluid wavefronts based on substrate-propagated acoustic waves such that the fluid wavefronts and subsequent substrate-propagated acoustic wavefronts interfere with one another to generate periodic acoustic force fields in the fluid sample; and
patterning the particles based on the periodic acoustic force fields in the interaction region of the microfluidic channel.
Embodiments of the present invention will be better understood and readily apparent to one of ordinary skill in the art from the following written description, by way of example only, and in conjunction with the drawings, in which:
Various embodiments of the present invention provide a microfluidic device, a method of forming the microfluidic device and a method of manipulating particles (e.g., different types of particles, such as cells) in a fluid sample based on an acoustic traveling wave using the microfluidic device.
The image 180 in
As illustrated, in various embodiments, the at least three channel portions comprise a first channel portion which is a channel wall of the microfluidic channel arranged parallel (e.g., at an angle of 0°) with respect to the direction 135 of the propagation path of the travelling acoustic wave, a second channel portion which is a channel wall of the microfluidic channel arranged perpendicular (e.g., at an angle of 90°) with respect to the direction 135 of the propagation path of the travelling acoustic wave, and a third channel portion which is a channel wall of the microfluidic channel arranged at an angle which is non-parallel and non-perpendicular with respect to the direction 135 of the propagation path of the travelling acoustic wave. It will be appreciated by a person skilled in the art that the microfluidic device 100 is not limited to the microfluidic channel 120 comprising the configuration as illustrated in
With respect to the microfluidic device 100d and 100e, the at least three channel portions of the microfluidic channel 120 comprise a first channel portion 120a, a second channel portion 120b, a third channel portion 120c. For example, the first channel portion 120a, the second channel portion 120b, and the third channel portion 120c may each be a sub-microchannel structure extending from a channel wall of the microfluidic channel, wherein a surface (or interface) of the sub-microchannel structure is arranged to produce fluid wavefronts based on substrate-propagated acoustic waves such that the fluid wavefronts and subsequent substrate-propagated acoustic waves interfere with one another to generate periodic acoustic force fields in the fluid sample for manipulating the particles.
The microfluidic channel may be relatively narrow or wide. According to various embodiments, acoustic forces may be generated in the microfluidic channel regardless of the orientations of the channel portions. Despite the traveling nature of the substrate wavefronts, according to various embodiments, a time-averaged pressure field is generated in the microfluidic channel which may be used for microparticle manipulation. For example, traveling substrate wavefronts typically do not produce time-averaged pressure field in unbounded microfluidic channels.
For the sake of clarity and conciseness, unless stated otherwise, various embodiments of the present invention will be described hereinafter with reference to the microfluidic device 100 having an example configuration as shown in
The acoustic travelling wave that propagates on the substrate surface towards an interaction region associated with the microfluidic channel may be spatially distributed (spatially distributed travelling wave). For example, the acoustic travelling wave generated by the transducer may be regarded as locally confined by the microfluidic channel. The microfluidic channel arranged over the substrate bounds the spatial extent of the transducer. For example, according to the Huygens-Fresnel Principle, the acoustic displacement at a given point in the fluid domain may be the summation of the contributions from everywhere on the substrate that is not bound by the microfluidic channel. Since the microfluidic channel imposes finite edges to the oscillating surface, the result is spatial gradients in the acoustic force potential field.
According to various embodiments, time-averaged periodic acoustic radiation force fields may be advantageously produced using only a single travelling (substrate) wave with a channel wall in its path, and the periodic acoustic radiation force fields are directly coupled to the channel wall orientations. Accordingly, channel walls or channel interfaces of the microfluidic channel may be used to create periodic patterning or focusing with the imposition of a travelling wave. The periodic acoustic force fields are spatially variable acoustic force fields in the microfluidic channel. In various embodiments, all possible angles and orientations of the microfluidic channel may be used for particle manipulation. In other words, arbitrarily angled microfluidic channels may be used for microparticle manipulation. Accordingly, an advantage of the microfluidic device as compared to a conventional microfluidic device using a standing wave SAW (generated with two opposing transducers) is that there is no need for precise and accurate channel/substrate alignment. Further, the distribution of the generated field gradients are not limited, unlike field gradients in conventional techniques which follow sinusoidal distributions. Various embodiments may employ narrow microfluidic channels and wider (high aspect ratio) microfluidic channels that may have features embedded within. Accordingly, microscale patterning may be performed using channel walls of the channel portions and features embedded within microfluidic channels.
Using only travelling waves to generate periodic spacings according to various embodiments of the present invention not only simplifies device setup and design, for example compared to using a waveguide and standing SAW devices, but also couples particle actuation to the channel geometry rather than just the underlying travelling wave, allowing for highly localized patterning and focusing activities that may be incorporated by shaping the channel features. Various embodiments of the present invention may be used for example for cell separation, particle sorting (e.g., according to cell type), industrial processing (e.g., to sort, concentrate and filter nanoparticle and microparticle suspensions) and sample preparation applications (e.g., concentrating cells and microbeads for sample preparation particularly where conventional laboratory processes such as centrifugation are poorly suited for the task). For example, by inserting a mixed cell population in the microfluidic device and using acoustic forces to direct particles to specific channel positions the cells may be efficiently fractionated. This advantage or technical effect will become more apparent to a person skilled in the art as the microfluidic device 100 is described in more detail according to various embodiments or example embodiments of the present invention.
It will be understood by a person skilled in the art that the channel portions of the microfluidic channel are not limited to the configuration (e.g., number, arrangement, position and/or shape) as shown in
In various embodiments, one of the at least three channel portions comprises an orientation having an angle which is non-parallel and non-perpendicular with respect to the direction of the propagation path of the travelling acoustic wave.
In various embodiments, one of the at least three channel portions comprises an orientation having an angle ranging from about 1 degree to about 89 degrees with respect to a direction of propagation of the travelling acoustic wave.
In various embodiments, one or more of the at least three channel portions comprise an orientation with a flat surface.
In various embodiments, one or more of the at least three channel portions comprise an orientation with a curved surface. In various embodiments, a curvature of the curved surface is configured based on a desired periodicity of the acoustic force fields. In various embodiments, the curvature of the curved surface may range from about 50 to about 1000 μm.
In various embodiments, the at least three channel portions may be integrally formed such that the microfluidic channel is continuous.
In various embodiments, the at least three channel portions comprise a first channel portion, the first channel portion is a channel wall (e.g., sidewall of the channel on the substrate surface) of the microfluidic channel.
In various embodiments, the at least three channel portions comprise a second channel portion, the second channel portion is a sub-microchannel structure extending from a channel wall of the microfluidic channel, wherein a surface of the sub-microchannel structure is arranged to produce fluid wavefronts based on substrate-propagated waves such that the fluid wavefronts and subsequent substrate-propagated acoustic waves interfere with one another to generate periodic acoustic force fields in the fluid sample for manipulating the particles. The sub-microchannel structure may be arranged along the fluid pathway in the microfluidic channel.
In various embodiments, the sub-microchannel structure is a micropillar.
In various embodiments, the particle manipulation comprises particle patterning.
In various embodiments, the substrate comprises a piezoelectric substrate. For example, the substrate comprises a piezoelectric material that converts an electrical input into travelling wavefronts with displacements on the substrate surface.
In various embodiments, the transducer may comprise an electrode pattern or design over the piezoelectric substrate which is used to couple the electrical input to the substrate to produce mechanical substrate displacements which produces the acoustic travelling wave. For example, the transducer may be an electro-acoustic transducer. In various embodiments, the transducer is an interdigital transducer (IDT) having parallel interdigitated electrodes. The produced acoustic wave may propagate in a direction perpendicular to the parallel interdigitated electrodes. In some cases, the electrode and piezoelectric material or layer on the substrate which converts the electrical input to produce the acoustic travelling wave with displacements on the substrate surface may be collectively referred to as the transducer herein.
The acoustic travelling wave comprises travelling acoustic wavefronts which may be a number of acoustic type of wavemodes, including but not limited to, Lamb waves, Love waves, Rayleigh waves and Sezawa waves. A characteristic of these type of wavemodes is that these waves have some surface displacement that may couple acoustic energy into an adjoining fluid. Such acoustic type of wavemodes may be collectively referred to as a surface acoustic wave (SAW). Accordingly, in various embodiments, the acoustic travelling wave comprises a surface acoustic wave (SAW). The travelling acoustic wavefronts for microfluidic applications according to various embodiments may range from about 1 μm to about 1000 μm.
In various embodiments, the transducer is arranged on the substrate surface at predetermined distance from the microfluidic channel. In a non-limiting example, the predetermined distance may range from about 0 to about 20 mm.
In various embodiments, the method 200 is for forming the microfluidic device 100 as described hereinbefore with reference to
It will be appreciated by a person skilled in the art that various steps of the method 200 presented in
By way of examples only and without limitation, the substrate 110 may be formed of glass (e.g., borosilicate glass), quartz or a polymer wafer. For example, the microfluidic device 100 may be formed or fabricated based on a standard soft-lithography method. The microfluidic channel 120 comprising at least three channel portions having three orientations, respectively, that are different from each other with respect to a direction of the propagation path of the travelling acoustic wave in the interaction region, may be first designed in a 2D drawing software (e.g., AutoCAD), which may correspond to a top-view of the channel 120, for example as illustrated in
As for the transducer, it may comprise an electrode pattern which correspond to desired wavelength of the acoustic travelling wave to be produced on the substrate. In a non-limiting example, the transducer may be bonded to the substrate. For example, SAW-producing transducers may be bonded to 2D microfluidic devices and may efficiently couple acoustic energy into an overlaying fluid domain in the microfluidic channel.
It will be appreciated by a person skilled in the art that the terminology used herein is for the purpose of describing various embodiments only and is not intended to be limiting of the present invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
In order that the present invention may be readily understood and put into practical effect, various example embodiments of the present invention will be described hereinafter by way of examples only and not limitations. It will be appreciated by a person skilled in the art that the present invention may, however, be embodied in various different forms or configurations and should not be construed as limited to the example embodiments set forth hereinafter. Rather, these example embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the present invention to those skilled in the art.
Various example embodiments provide a microfluidic device for generating acoustic force fields and manipulating microparticles (e.g., cells) in microfluidic channels using acoustic travelling wave whose spatial extent is limited by channel walls (e.g., corresponding to the microfluidic device 100 described hereinbefore according to various embodiments). Acoustic forces are a dynamic method for manipulating microscale particles. Various example embodiments detail a method for generating an acoustic field from a substrate wave that may drive particles towards minimum energy locations in a microchannel without the use of a standing wave to drive the system. The microfluidic device according to various example embodiments employs a travelling substrate wave to create a non-uniform acoustic displacement distribution in an overlaying fluid that is bounded in a microfluidic channel (corresponding to the microfluidic channel 120). When the channel width is sufficiently small, dense particles will all migrate toward the channel sides and less dense particles will migrate towards a single point in the middle of the microfluidic channel. According to various example embodiments, the particle motion driven by the generated acoustic field may be regardless of the channel orientation with respect to the incoming substrate wave orientation. For purpose of illustration, various example embodiments will be described with respect to a surface acoustic wave (SAW), however, it will be appreciated by a person skilled in the art that other types of acoustic travelling wave may be employed.
In an acoustic standing wave, dense particles migrate towards nodal positions in the acoustic field. Conventional techniques of acoustic forces have relied on generating a standing wave in a resonating channel or a standing wave on a substrate that creates a periodic force distribution on an overlaying fluid. In both cases a highly particular frequency, channel width and/or channel alignment is required to create robust particle migration towards the desired locations. On the other hand, various example embodiments of the present invention are advantageous in that the acoustic field distribution is automatically aligned with the channel, since it is the limited spatial domain of the transducer which is imposed by the microfluidic channel that causes spatial gradients in the acoustic radiation forces. In other words, the spatial domain of the transducer is limited or defined by areas bounded by the microfluidic channel according to various embodiments, and such spatial domain produces the spatial gradients in the acoustic radiation forces
The physics of acoustic-based microfluidic systems have been extensively explored, where the effects of acoustic streaming and acoustic radiation forces arising from standing waves and travelling waves have been well accounted for. These models, however, are largely predicated on the existence of spatially periodic acoustic fields along the propagation direction without accounting for the effect of channel elements in the SAW path. With the exception of the so-called anechoic corner, where total internal reflection (TIR) at the channel-fluid interface results in an acoustic void near the channel interface, the effects of channel interfaces on the acoustic field remain largely unexplored. The TIR at the channel edge has an effect across the entire fluid domain, where diffractive interference patterns arise from the imposition of a channel-bounded travelling SAW. TIR occurs when a wavefront propagates between domains with different sound speeds. In the case of a combination of materials for the microfluidic channel and the fluid sample such as PDMS for the microfluidic channel and water the fluid sample, where the PDMS sound speed (cPDMS of about 1030 m/s) is lower than that of water (cl of about 1500 m/s), wavefronts intersecting this boundary from any point above a critical angle
(e.g., θc of about 43 degree) (measured from the transducer plane) are entirely reflected and do not contribute to the acoustic field in the fluid. Since the acoustic wavefronts typically propagate from the substrate into PDMS at a Rayleigh angle, θR which is less than θc, approximately 22° for water on lithium niobate, it has been shown that a channel wall of the microfluidic channel (e.g., formed of PDMS) may act as an effective boundary that limits the extent of the SAW transducer domain in a microchannel.
It one study, it has been demonstrated that a meshless quasi-analytical model based on the assumption that the pressure magnitude at a given point in the fluid is equal to the sum contribution from spherically expanding wavelets emanating from a finite transducer area. The study showed that particle patterns can be generated without the imposition of a standing SAW, where time-averaged acoustic periodic fringe spacing arises from diffractive effects associated with a spatially limited transducer domain. This contrasts somewhat with another study that demonstrated PDMS walls had negligible acoustic effects, permitting particle patterning in fluid domains that are a subset of the resonant wall dimensions. This particular case differs from the above-mentioned demonstration of channel-induced patterning in SAW devices, however, since in standing-wave resonant acoustic fields the intersecting wavefronts travel perpendicular to the water/PDMS interface, at an angle greater than θc, and are thus not subject to TIR. It is possible to generate strong fringe patterns with traveling SAW, however, because the wave propagation direction through the fluid is less than the critical angle (θR<θc), causing TIR. For other common potential polymer channel materials including polymethyl methacrylate (PMMA), polycarbonate and polystyrene, all with sound speeds greater than water, the condition θR<θc is not met, and acoustic energy can couple into the fluid at all points along the channel height. While fringe patterns would still result (since a portion of the acoustic energy traveling toward the polymer/fluid interface is still reflected back into the polymer), the transducer extent would not be as effectively limited as would be the case where all the acoustic energy is reflected (θR<θc).
According to various example embodiments, directly using channel wall TIR effects facilitates creating particle patterns that are inherently aligned with channel features while avoiding the additional alignment and bonding steps, for example, that using a waveguide layer entails. Since channel walls are essentially ubiquitous in microfluidic SAW, it is important to account for the effects that their presence will have on the acoustic field and resultant particle patterning.
According to various embodiments, generalized acoustic interaction models to predict acoustic field periodic fringe spacing are provided for channel interfaces subject to a travelling substrate wave. This facilitates understanding of channel interface effects on the surrounding acoustic field.
According to various embodiments, geometrically deduced analytical models are provided based on the interaction between both straight and curved channel interfaces with a SAW. These models predict the acoustic force-field periodicity near (or around) a channel interface as a function of its orientation to an underlying SAW, and are validated with experimental and simulation results. It is noted that the spacing is larger for flat walls (or interfaces) than for curved walls and is dependent on the ratio of sound speeds in the substrate and fluid. Generating these force-field gradients with only travelling waves has a wide range of applications in acousto-fluidic systems, where channel interfaces may support a range of patterning, concentration, focusing and separation activities by creating locally defined acoustic forces.
The well-understood physical concepts of the Huygens-Fresnel principle and the linear superposition of wavefronts is applied in order to develop novel predictive models that describe particle patterning in microfluidic devices actuated by SAW. A consequence of the Huygens-Fresnel principle, which states that a wavefront is the sum of all wavelet contributions from the extent of a wave source, is that a finite transducer area appears to generate spherical wavelets that emanate from the transducer edges. These wavelets have been visualized experimentally as edge waves with short-duration pulses. In the case of oscillatory acoustic waves, these wavelets are more appropriately thought of as a ‘virtual field’ that represents negative wavefront contributions from all regions outside of the transducer domain that then interfere with the planar wavefronts from the transducer. This principle is briefly illustrated with respect to
Various example embodiments establish a comprehensive theory of channel wall interactions and examine the full range of channel wall orientations θ (θ is the orientation of the channel wall relative to the direction of the propagation path of the travelling acoustic wave (e.g., SAW propagation direction)). In doing so, models to predict the fringe (or pattern) spacing, λν, as a function of θ with respect to the SAW propagation direction (along the +x direction) and the interface curvature are developed. These two-dimensional (2D) models are formulated in the transducer plane (the x-y plane), which is appropriate given the high aspect ratio of the channels used (e.g., wide and relatively shallow) to observe these fringes and this being the plane on which microfluidic devices are usually observed, namely in a top-down or inverted microscope. While these models are appropriate for the cases considered, with channel heights on the order of the acoustic wavelength or smaller, the acoustic field also evolves in the z-direction with minor changes in the fringe spacing for increasing z and close to a channel boundary.
In the case of a channel wall with curvature radii much smaller than the SAW wavelength (with R→0, where R is the radius of curvature), the value of λθ(R→0) may be predicted by determining the distance from the channel interface that an incoming SAW wavefront (travelling at cs) will interfere with a fluid wavefront (travelling at cl). It is intuitive that λθ will vary for different θ, with smaller values when the waves are travelling in opposite directions than when they are co-travelling. This concept is illustrated in
and the fluid (or liquid) and substrate sound speeds, cl and cs, respectively, as follows:
The derivation for Equation 1 will be described later.
For simplicity, only one SAW wavefront-channel interaction is shown in
SAW wavefronts 610 in the fluid to produce an interference pattern 630 parallel to the interface.
The periodicity of an interference pattern in the vicinity of a channel interface may be solved through straightforward trigonometry, as follows:
λθ(R→∞)=λl sin(θ)csc(θ−θI(θ)) Equation (2)
where csc(θ) is the cosecant of θ and θI(θ) is the intersection angle, given by
which describes the angle at which a coherent fluid wavefront projects from the channel wall. This is analogous to the definition of the Rayleigh angle, θR(θ)=sin−1(cl/cs), which describes the angle at which fluid wavefronts project from travelling substrate waves into an adjoining fluid domain. When the sound speed in the fluid domain is less than that of the SAW phase velocity, the wavefronts propagate at an angle from the substrate into the fluid. The key difference here is that the substrate wave velocity cs*(θ) is instead the speed of a travelling substrate wave intersecting with a channel wall angled at θ. More particularly, this value will change with θ, and is expressed as follows:
This means that while cs*(θ) is equal to the sound speed in the substrate at θ equal to 90°, as θ approaches 0° or 180° cs*(θ) approaches infinity in an analogous manner to the “lighthouse” or “scissors” paradox. In the scissors paradox, for example, from the perspective of the person holding the scissors the contact point between the sufficiently long scissor halves can achieve superluminal velocities as the angle between them approaches zero. The intersection point between the SAW wavefront and the channel wall can similarly achieve arbitrarily high velocities for small angles between the two. For reference, the scissors paradox is resolved since special relativity is not actually violated, as information still cannot travel faster than the speed of light.
Substituting these expressions into Equation 2, an expression that predicts the fringe spacing as R→∞ may be obtained, as follows:
The full derivation for Equation 5 will be described in detail later.
These expressions (Equation 1 and 2) describe models at either extreme (with R→0 and R→∞) and demonstrate that the interface curvature influences the fringe spacing. Both expressions for λθ described here denote the distance between subsequent SAW wavefront and fluid wavefront intersections, where this spacing is equivalent to the distance between acoustic force potential minima.
The expressions in Equations 1 to 5 are predicated on the intersection of linear (first order) pressure fields in the fluid. Because these pressure fields are oscillatory in nature, the time average of these first order fields is necessarily zero. As will be described in later, however, these linear pressures give rise to a (time-averaged) non-linear acoustic force field that can be used to pattern microparticles, where the spacings between individual acoustic force potential minima along which particles aggregate are equal to λθ. In the following theory, experiments and simulations, it is shown how a spatially limited transducer gives rise to a non-uniform acoustic radiation force distribution and demonstrate the power of these models for predicting interference patterns near (or around) channel features subject to a travelling SAW.
To map the acoustic forces in the fluid, the distribution of the oscillatory velocities in the fluid domain needs to be considered. In the case of a spatially limited transducer domain, the value of the fluid oscillation velocities may be determined through the sum of contributions from the substrate and the wavelets from the channel wall. The first of these, the wavefronts propagating from the substrate surface into the fluid domain (the SAW wavefronts), are well characterised and have (first order) fluid particle velocities of vs propagating in the fluid at an angle θR=sin−1(cl/cs), with θR measured with respect to the vertical axis. The first order fluid velocities are given as follows:
v
s
=A(x, z)ωξ0eiωte−i(k
A=e
−α(x
−ztanθ
)−μz sec θ
)cos θ Equation (6b)
where ks, kl are the wavenumbers in the substrate and liquid, θ is the angle of the channel wall, ω is the angular frequency, ξ0 is the displacement magnitude, xθ is the direction perpendicular to the channel wall, and the cos θ term above accounts for the different SAW propagation directions along xθ. In the case of θ equal to 0°, for example, xθ (and the SAW propagation direction) is in the +x direction, whereas it is the −x direction when θ=π. The parameter A can take on values between 0 and 1 and accounts for attenuation at the substrate/fluid interface and in the fluid itself via the terms α and β, respectively. Equation 7b has been modified from this reference to account for different values of θ. These attenuation parameter values are given by
where
with μ and μ′ being the fluid viscosity and bulk viscosity, respectively. These are temperature-dependent values, with μ=8.9×10−4 Pa·s and μ′=2.5×10−3 Pa·s at 25 C.° and μ=6.5×10−4 Pa·s and μ′=1.8×10−3 Pa·s at 40 C°. Regardless, for the devices used here the attenuation along the substrate has a greater effect than that in the fluid; whereas the attenuation length α−1 is about 12 λSAW for water on lithium niobate, the value of β−1 (the attenuation length in the fluid) is at least an order of magnitude larger for frequencies less than 100 MHz. This is seen in
The second contribution arises from channel features which limit the spatial extent of the transducer, and act as a virtual source of wavelets. These wavelets represent the wave components that would otherwise have propagated from regions outside of the transducer but are instead blocked by TIR at the channel features, hence they are assigned an opposite phase to the planar wavefronts in Equation 6, noting again that the final acoustic field magnitude can be computed from the sum of planar wavefronts with phase 0° and the 180° out-of-phase fluid wavelets as described above with respect to
It is examined here the case of a flat channel wall, in which the spherically propagating wavelets combine into cylindrical wavefronts that have equal magnitude along the length of the channel wall. These first order cylindrical wavefront velocities are given by
v
c
=D(θh,r)ωξ0eiωte−i(k*
where θh and r define a position in polar coordinates, whose coordinate transformation into the coordinate system of Equation 6 (the x-y plane) is calculated using θh=tan−1 z/xθ and r=√{square root over (xθ2+z2)}, where xθ is the axis perpendicular to the channel wall in the plane of the transducer. The pressure arising from these velocities are plotted in image 802 in
The diffraction coefficient D(θh, r) describes the amplitude variation of the contributions from outside the channel. Setting the edge of the channel feature at xθ=0, these will have a finite amplitude distribution across the channel domain between 0 and 1. While the amplitude of D(θh, r) may be determined through numerical simulation, the Lee coefficients in Equation 9a as follows provide a good approximation, with
where υ (upsilon) is the Fresnel-Kirchoff parameter, which is a measure of the distance from the channel boundary. This factor υ and the value of D(θh, r) are mapped in
The first order pressure components for the SAW wavefronts and cylindrical fluid wavefronts are found with ps=ρ0clvs and pc=ρ0clvc, respectively. Adding these yields the total first order pressure, with p1=ps+pc, as illustrated in image 803 in
The acoustic radiation force on a particle may be determined from the gradient in the acoustic force potential U as follows.
where
is the particle volume, κp and ρp are the particle compressibility and density, and ƒ1 and ƒ2 are the monopole and dipole scattering coefficients. It is worth discussing the use of the Gor'kov equation as it has been shown elsewhere that it is only the imaginary components of the scattering coefficients that contribute to the acoustic radiation force in a plane travelling wave, yielding acoustic radiation forces along the propagation direction. However, unlike a plane traveling wave, in the case of various example embodiments of the present invention, there are gradients in the acoustic field, and it is these which lead to particle motion.
It is noted that the force from a traveling wave force has been shown to be inconsequential for particles much smaller than the acoustic wavelength, instead the gradient effects dominate. In a tightly focused traveling wave acoustic beam, for example, it is the gradients in the sound field which pushes particles away from its centreline in the same way particles are driven from anti-nodal to nodal positions in a standing wave. The differences between conventional standing waves and the acoustic fields as presented here are that in a standing wave the gradients follow sinusoidal distributions, whereas there is no such limitation for field gradients arising from the spatially distributed traveling wave according to various example embodiments, and that for SAW and fluid wavefronts according to various example embodiments the time average of the squared pressure and velocity components are spatially co-located; p12 is at a maximum at the same location(s) as v12. These differences, however, are readily accounted for in Equation 10 and in any case (regarding the spatial co-location of pressure and velocity maxima) do not have a significant effect on the calculated force since ƒ1 is approximately an order of magnitude larger than ƒ2 for dense particles in water.
v
p
=F
rad(6πμα)−1 Equation (11)
where vp is the particle velocity and p. is the fluid viscosity.
The plot in image (iii) of
Because particle patterning is a result of acoustic radiation forces, the discussion of acoustic streaming is omitted, which will nevertheless occur and generate particle forces via fluid drag. The particular fluid velocities that result, however, are a function of the channel geometry. The relationship between this geometry, actuation mode, frequency, streaming velocity and their effects on particle migration have been discussed in detail in the art. In the systems considered here, the acoustic radiation forces necessarily exceed those arising from fluid drag for particle patterning in acoustic fringes to be observed. The effect of acoustic travelling waves on particle migration have been ignored here, as the effect of the stationary field is many orders of magnitude larger when R«λ. Moreover, a travelling wave component would serve to drive denser particles in the direction of acoustic propagation, rather than create the observed fringe patterns. Having developed an analytical model that demonstrates the generation of acoustic forces resulting from a spatially limited transducer, it is shown that these forces can be used to create fringe patterns in a physical system or device.
In various example embodiments, by way of an example only and without limitation, each SAW device comprises a series of interdigitated transducer (IDT) electrodes patterned on a 128° Y-cut, X-propagating piezoelectric lithium niobate (LiNbO3) substrate. A SAW device is characterized by its wavelength, λSAW, defined as the spacing between periodic IDT features. The applied harmonic frequency is such that the substrate deflections emanating from one set of IDT finger-pairs (at cs) are reinforced by the neighbouring ones, with ƒ=cs/λSAW, and results in a travelling SAW on either side of a bidirectional IDT. To ensure maximum wavefront uniformity in the target region, the λSAW=80 μm IDTs used in an example embodiment are 14 mm wide, larger than the channel in which shaped channel features are placed. Wave absorber (First Contact Polymer, Photonic Cleaning Technologies, WI, USA) was used on the reverse side of the IDT and on the opposite side of the channel region to minimize spurious reflections.
According to various example embodiments, 22-μm-high channel features were defined using conventional SU-8 photolithography (SU-8 2025, Microchemicals, Germany) and created from soft-lithographic polydimethylsiloxane (PDMS) molding from the SU-8 master, whose patterns are shown in
Pressure fields are simulated according to a programmed implementation of the Huygens-Fresnel Principle, where the magnitude of the pressure field at a given point in the fluid is the integral of all spherical wave sources from the transducer plane. Channel walls enclosing a finite area affect the acoustic field within by spatially limiting the effective transducer area that can contribute to the pressure field. Accordingly, the effect of circular pillar-shaped channel walls are simulated by defining a masked circular region in which the substrate displacement is zero. Details of the simulation process is described in detail in O'Rorke, R., Collins, D. & Ai, Y. A rapid and meshless analytical model of acoustofluidic pressure fields for waveguide design. Biomicrofluidics 12, (2018). Each contributing pixel in the transducer plane has dimensions of 1/50 λSAW in the x and y-directions, is simulated across a domain with dimensions of at least 12 λSAW by 12 λSAW and is evaluated immediately above the transducer plane (z=1 μm) for a SAW wavelength of 80 μm. Each simulation removes boundary effects in the fluid (i.e., that arise from the channel wall in the path of the SAW) by subtracting the pressure magnitude in the case where there is no simulated pillar feature.
The interference patterns arising from channel features are examined and compared with the predictions made in the analytical models. These patterns are visualized using polystyrene microparticles, which align at the acoustic force potential minima as shown in
It has been shown in the literature that the periodicity of the acoustic field evolves in the z-direction, as the acoustic energy maxima projects into the fluid at the Rayleigh angle θR (about 23° for H2O/LiNbO3) close to the channel interface and approaches
(about 34°) with increasing distance from it. Considering that a nodal position develops one half λl from the PDMS-water roof interface in the z-direction, this results in an elongated periodicity at the trapping height. Therefore, Equations 1 and 2 have been accordingly modified to account for trapping of physical particles at a positive and finite position in the z-direction, with λθ=λθ(z=0)+ε. For a channel height of 22 μm, this predicted trapping height occurs at z=7 μm, resulting in a difference (increase) of ε=1.7 μm between these two angles at this height, or approximately 2% of λSAW. Though the difference is small, this correction factor in included for completeness when making comparisons with the experimental results.
Comparing the flat and infinite curvature model predictions, the overall relationships between angle and periodic fringe spacing are similar, with increasing divergence for intermediate interface angles. The measured spacings in
Whereas matching the flat wall condition from Equation 2 is straightforward to set up experimentally, the condition where R→0 is not as straightforward, as the magnitude of the scattered wavefronts decreases with smaller values of RλSAW−1. Accordingly, for Equation 1 to be probed experimentally the interface radius should be sufficiently large that particle aggregation can occur and so that effects from other channel walls, non-SAW wave components and reflections in the larger channel do not dominate particle migration behaviour. Though the patterning effect is less pronounced than in the flat wall case, it is still nevertheless observable for the entire 360° arc around a 400-μm-diameter cylinder interface, with RλSAW−1=2.5, as shown in
Having established that the models as described are broadly predictive of acoustic periodicity in the experimental cases examined, the effect of channel interfaces in simulated and modelled conditions are now examined in which effects imposed by heating, acoustic streaming, fluid flow, reflected waves, Brownian motion and unintended substrate vibration modes that may also modify the spatial force distribution on suspended particles in an experimental setup are excluded.
While the relationship between periodic spacing and increasing R is apparent in these simulation results, which are useful in confirming the variation in periodic spacing as a function of θ as well as the increasing values of λθ(R→∞) for increasing R, the measured periodic spacing does not clearly follow the predicted trendlines at values of θ closer to 0°, as shown in
Referring back to
Accordingly, channel interfaces according to various example embodiments placed in the path of a travelling SAW may produce robust interference patterns. Various expressions have been provided to predict the spacing of these acoustic fringes, which are corroborated by an analytical model, experiments and simulations. Simulations and theoretical analysis based on the Huygens-Fresnel principle, in which spurious effects from streaming, reflections and secondary wave modes are avoided, provide evidence for the prediction that larger periodic spacings result as RλSAW−1→∞. The differences between the predictive models are increase for fluids with sound speeds approaching that of the underlying substrate, and thus are an important consideration when predicting periodic spacings, though amount to less than 10% for the combination of water on lithium niobate used in example embodiments described above. Diffractive patterning periodicity in microfluidic systems may be predicted based on novel physically-derived equations as described, with the predictions made by these equations (and the counter-intuitive result that patterning periodicity is a function of surface curvature) being supported by the confluence of the multitude of approaches utilized. This includes calculation of acoustic fields in the x-z plane (as described with respect to
The channel interface method for generating particle patterns has substantial advantages over conventional methods for generating acoustic radiation force fields with SAW, which typically create uniform standing waves across the entire IDT aperture. Because these interfaces can be placed arbitrarily within a microfluidic channel and their effect on the surrounding force field is spatially limited, these channel interfaces permit localized and flexible microfluidic manipulation. In comparison to other techniques such as the generation of spatially localized acoustic fields in a pulsed SAW time-of-flight regime, channel interfaces according to various example embodiments permit force gradients at any angle to the SAW wavefront and with the imposition of only a single travelling wave.
The interface-based methodology according to various example embodiments may be expanded to a range of acoustofluidic activities that can be performed on-chip. While the models developed and provided are specific to microfluidic devices actuated by SAW, the approach of applying Huygens-Fresnel principles according to various example embodiments has a wide utility in providing future predictions for diffractive-based acoustic micromanipulation in other systems.
Equation (1) may be regarded as the answer to a simple question: if a fast moving wavefront is catching up with a slower moving one, how long will it take them to intersect? This intersection is the point at which these wavefronts will constructively interfere. Because the scattered fluid wavefront travels at a velocity of cl (˜1500 m/s, water), which is less than that of the SAW wavefront travelling at cs (˜4000 m/s, water), this intersection will occur when the SAW wavefront overtakes the fluid wavefront. This distance is referred to as λθ, or the distance between the effective source of a fluid wavefront (a channel/fluid interface, for example) and the point at which a SAW wavefront interferes with it.
In a simplified case where both wavefronts are travelling in the same direction as illustrated in
Since d=λθ+λSAW when both waves are travelling in the same direction, the following may be obtained.
By grouping all λθ terms, the following may be obtained.
λθ may be solved as follows.
An expression for λθ is obtained in terms of the known quantities cs, cl and λSAW. Since the fluid wavelength is given by
this expression becomes
In this case, the θ in λθ is 0° because the SAW wavefront and fluid wavefront are propagating in the same direction. Various example embodiments seek to generalize this model for any orientation of the SAW wavefronts with respect to the source of the fluid wavelets from a channel interface. At the limit where the radius of curvature approaches zero, as in Rayleigh scattering, the wavelets take the form of expanding circular wavefronts. Calculating the distance between the wavelet source and its intersection with a SAW wavefront for a given value of θ must then take into account that the velocity component of the fluid wavefronts in the +x direction (cl↑), which will be decrease with increasing θ.
the length of the (a) velocity vectors and (b) distances are equal. The value of cl↑ is given as follows.
c
l
↑=cos(θ)cl. Equation (S6)
Substituting this value into Equation (S4), an expression for the vertical (+x direction) component of λθ may be obtained as follows.
Noting that
Equation (1) as described above it obtained as follows
This expression is valid for the case where the second SAW wavefront intersects with the first fluid wavefront at the same time the third SAW wavefront arrives at the origin of the first fluid wavefront. Further, this expression is valid when the effective radius of curvature for a channel wall approaches zero (R<λ), as in the case of a pillar or post smaller than the acoustic wavelength. In the case of a flat channel wall, however, this is not the case in examining
As shown in
Referring to
This change in effective cs(θ) as a function of θ is illustrated in
Based on the diagram in
To find , the diagram in
(v) λθ may then be determined using
λθ=cos(θ−π/2). Equation (S12)
Accordingly, the expression for λθ in terms of know quantities may be determined as follows.
Given cos(θ-π/2)=sin(θ), this is equivalent to
λθ=λlsin(θ) csc(θ−θR). Equation (S14)
Substituting Equation (S10) for θR, the expression for acoustic force periodicity is obtained in terms of θ and the fluid and substrate properties, with
The periodicity for an arbitrary radius of curvature (between the R→0 and R→∞ cases represented by Equations 1 and 2) is described earlier above.
Referring back to
where cl is the sound speed in the liquid, cs is the sound speed on the substrate and λl is the acoustic wavelength in the liquid. The pattern spacings in the experimental images described with respect to
For continuous throughput-based micromanipulation on a microfluidic device, particles may be sorted into a usable number of outlets. In this case it may be useful to have a small number of particle trapping positions in the microchannel. It can be seen with respect to
While embodiments of the invention have been particularly shown and described with reference to specific embodiments, it should be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the scope of the invention as defined by the appended claims. The scope of the invention is thus indicated by the appended claims and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced.
Number | Date | Country | Kind |
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10201910320P | Nov 2019 | SG | national |