This invention was created pursuant to a joint research agreement between IntegenX, Inc. and Samsung Electronic Co., Ltd.
Microfluidic platforms have been developed to perform molecular biology protocols on chips. Typically, microfluidic platforms have utilized conventional lithography with hard materials and have relied on electrokinetic or pressure-based fluid transport, both of which are difficult to control and provide extremely limited on-chip valving and pumping options. Other platforms have utilized soft-lithography methods that have been plagued by problems related to absorption, evaporation, and chemical compatibility.
It is therefore desirable to provide improved methods and apparatus for implementing microfluidic control mechanisms such as valves, pumps, routers, reactors, etc. to allow effective integration of sample introduction, preparation processing, and analysis capabilities in a microfluidic device.
The invention provides for a device comprising a cartridge; a microfluidic chip having one or more microfluidic diaphragm valves, fluidically interfaced with the cartridge; and a base comprising a support structure, one or more temperature controlling devices that are in thermal contact with the cartridge, and pneumatic lines for pneumatically actuating the microfluidic chip.
In some embodiments, the base further comprises a pneumatic floater that is positioned within the support structure. In other embodiments, the pneumatic floater is supported by springs that force the pneumatic floater toward the microfluidic chip. The pneumatic floater may supported by springs that allow for an air-tight seals between the pneumatic floater and the microfluidic chip. In some embodiments, the support structure is rigid. The base may further comprise a pneumatic insert that is fluidically connected with the cartridge. In some instances, the cartridge comprises a thermistor. The cartridge can be formed from cyclic olefin copolymer. The cartridge may be injection molded. In some embodiments, the support structure is a heat sink.
In other embodiments, the device further comprises a pneumatic manifold mounted on the base, wherein the pneumatic manifold comprises vias or channels that are in pneumatic communication with the pneumatic lines and with pneumatic ports on the microfluidic chip to deliver pressure or vacuum to the chip to actuate the diaphragm valves, and wherein the pneumatic manifold is mounted on the support in a configuration biased to engage the chip and to allow the temperature controlling devices also to be in thermal contact with the cartridge.
The invention provides for a device comprising a microfluidic chip having one or more pneumatically actuated valves and one or more chambers; and a cartridge, wherein the cartridge comprises one or more reservoirs that are fluidically connected with the chambers and the reservoirs are sized such that a material can be directly pipetted into the chamber.
All publications, patents, and patent applications mentioned in this specification are herein incorporated by reference to the same extent as if each individual publication, patent, or patent application was specifically and individually indicated to be incorporated by reference.
The novel features of the invention are set forth with particularity in the appended claims. A better understanding of the features and advantages of the present invention will be obtained by reference to the following detailed description that sets forth illustrative embodiments, in which the principles of the invention are utilized, and the accompanying drawings of which:
The invention provides devices for fluid and analyte processing and methods of use thereof. The devices of the invention can be used to perform a variety of actions on the fluid and analyte. These actions can include moving, mixing, separating, heating, cooling, and analyzing. The devices can include multiple components, such as a cartridge, a microfluidic chip, and a pneumatic manifold.
A cartridge, also referred to as a fluidic manifold herein, can be used for a number of purposes. In general, a cartridge can have ports that are sized to interface with large scale devices as well as microfluidic devices. Cartridges or fluidic manifolds have been described in U.S. Patent Application No. 61/022,722, which is hereby incorporated by reference in its entirety. The cartridge can be used to receive materials, such as samples, reagents, or solid particles, from a source and deliver them to the microfluidic chip. The materials can be transferred between the cartridge and the microfluidic chip through mated openings of the cartridge and the microfluidic chip. For example, a pipette can be used to transfer materials to the cartridge, which in turn, can then deliver the materials to the microfluidic device. In another embodiment, tubing can transfer the materials to the cartridge. In addition, a cartridge can have reservoirs with volumes capable of holding nanoliters, microliters, milliliters, or liters of fluid. The reservoirs can be used as holding chambers, reaction chambers (e.g., that comprise reagents for carrying out a reaction), chambers for providing heating or cooling (e.g., that contain thermal control elements or that are thermally connected to thermal control devices), or separation chambers (e.g. paramagnetic bead separations, affinity capture matrices, or chromatography). Any type of chamber can be used in the devices described herein, e.g. those described in U.S. Patent Publication Number 2007/0248958, which is hereby incorporated by reference. A reservoir can be used to provide heating or cooling by having inlets and outlets for the movement of temperature controlled fluids in and out of the cartridge, which then can provide temperature control to the microfluidic chip. Alternatively, a reservoir can house Peltier elements, or any other heating or cooling elements known to those skilled in the art, that provide a heat sink or heat source. A cartridge reservoir can have a volume of at least about 0.1, 0.5, 1, 5, 10, 50, 100, 150, 200, 250, 300, 400, 500, 750, 1000, 2000, 3000, 4000, 5000 or more μL.
For example,
Each chip can be attached to the bottom surface of a Fluidic Manifold with silicone pressure sensitive adhesive (laser cut PSA, not shown). As noted above, a Fluidic Manifold can be designed to use pipette tips both as fluid input/output ports, and as incubation reservoirs. The tips can be friction-fit or jammed into the machined holes on the top surface of the manifold. This may create trapped air dead volumes in the manifold.
As shown in
The systems, devices, and methods described herein can be pipette-free. Reservoirs can be designed to be included within the cartridge, or any other component, such that pipettes are not needed. An example of such a system is shown in
A pneumatic manifold comprising vias, e.g., a pneumatic floater, also is mounted on the base. It can be biased, e.g., with springs, so that it can make a pressurized seal with a microfluidic chip. Pneumatic inserts can engage vias in the pneumatic manifold on the side that does not engage the microfluidic chip. The pneumatic inserts communicate with pneumatic lines that supply pressure (positive or negative) to the pneumatic layer of the microfluidic chip.
A microfluidic device is mounted on the base. The microfluidic device includes a microfluidic chip and a cartridge, e.g. a reservoir. The microfluidic chip comprises a fluidic layer, a pneumatic layer and an elastic layer sandwiched between them. The fluidic layer comprises microfluidic channels that open on an outside surface of the fluidic layer and an inside surface of the fluidic layer. The pneumatic layer also comprises pneumatic channels that open on an outside surface of the pneumatic layer and an inside surface of the pneumatic layer. Where fluidic channels and pneumatic channels open onto the elastic layer opposite each other, diaphragm valves and other micromachines can be formed. Applying positive or negative pressure on a port in a pneumatic channel deflects the elastic layer and opens or closes valves in the fluidic channels to allow liquid to pass, or to pump liquid through a channel. This can occur when the chip is engaged with the pneumatic manifold so that the vias in the manifold are in pneumatic communication with ports in the pneumatic channels. The actuant can be air, but also can be a hydrolic fluid. The microfluidic device also comprises a cartridge.
The cartridge comprises compartments and wells that open on two surfaces of the reservoir. One side of the cartridge is engaged with the microfluidic chip. Ports in both parts are aligned with one another so as to be in fluidic communication. In this way, the chip can direct fluid in a various wells or compartments in the cartridge to other wells or compartments in the cartridge. The wells and compartments in the cartridge can have volumes in the mesofluidic or macrofluidic scale, that is between a microliter and tens of microliters, hundreds of microliters, milliliters, tens of milliliters or more. For example, the reservoir can comprise serpentine channels that can comprise reaction mixtures placed there by pumping liquid from wells in the cartridge that mate with ports on the chip, through pumps or valves in the microfluidic chip, out of the chip and into the compartments on the reservoir. For reaction mixtures that must be maintained at temperature, or undergo thermal cycling, the compartments holding these mixtures, e.g., the serpentine channels, can be positioned such that when the microfluidic device is loaded on the base, the compartments are in thermal contact with the heat controlling devices, e.g., the thermoelectric couplers.
The microfluidic device can be held in place by, for example, screws, clamps, etc. When pressed against the base, the microfluidic chip also engages the pneumatic manifold. When the pneumatic manifold is biased, a tight fit between the pneumatic manifold and the microfluidic chip, as well as between the reservoir and the thermal controllers, are maintained without the need for exact tolerances in loading the pneumatic manifold on the base.
As shown in
As shown in
A cartridge can be constructed of any material known to those skilled in the art. For example, the cartridge can be constructed of a plastic, glass, or metal. A plastic material may include any plastic known to those skilled in the art, such as polypropylene, polystyrene, polyethylene, polyethylene terephthalate, polyester, polyamide, poly(vinylchloride), polycarbonate, polyurethane, polyvinyldiene chloride, cyclic olefin copolymer (COC), or any combination thereof. The cartridge can be formed using any technique known to those skilled in the art, such as soft-lithography, hard-lithography, milling, embossing, ablating, drilling, etching, injection molding, or any combination thereof.
In some embodiments of the invention, a smooth fluidic manifold, or smooth components can be formed by injection molding. Additionally, adhesive and thermal bonding methods can be used for assembly. Use of smooth surfaces and/or certain types of materials, e.g., cyclic olefin copolymer, can reduce the formation of bubbles during heating steps. In some embodiments, materials that have low liquid and/or gas adsorption or absorption can be chosen. In other embodiments, materials that exhibit rigidity or low temperature dependent mechanical deformation can be chosen.
As shown in
In some instances, the microfluidic chip has diaphragm valves for the control of fluid flow. Microfluidic devices with diaphragm valves that control fluid flow have been described in U.S. Pat. No. 7,445,926, U.S. Patent Publication Nos. 2006/0073484, 2006/0073484, 2007/0248958, and 2008/0014576, and PCT Publication No. WO 2008/115626, which are hereby incorporated by reference in their entirety. The valves can be controlled by applying positive or negative pressure to a pneumatics layer of the microchip through a pneumatic manifold.
In one embodiment, the microchip is a “MOVe” chip. Such chips comprise three functional layers—a fluidics layer that comprises microfluidic channels; a pneumatics layer that comprises pneumatics channels and an actuation layer sandwiched between the two other layers. In certain embodiments, the fluidics layer is comprised of two layers. One layer can comprise grooves that provide the microfluidics channels, and vias, or holes that pass from the outside surface to a fluidics channel. A second layer can comprise vias that pass from a surface that is in contact with the actuation layer to the surface in contact with the pneumatic channels on the other layer. When contacted together, these two layers from a single fluidics layer that comprises internal channels and vias that open out to connect a channel with the fluidics manifold or in to connect a channel with the activation layer, to form a valve, chamber or other functional item. The actuation layer typically is formed of an elastomeric substance that can deform when vacuum or pressure is exerted on it. At points where the fluidic channels or pneumatic channels open onto or are otherwise in contact with the actuation layer, functional devices such as valves can be formed. Such a valve is depicted in cross section in
As shown in
A magnetic component (109) can be positioned such that magnetic particles in the cartridge reservoir (107) and/or the microfluidic chamber (105) are captured against a surface of the microfluidic chamber (105). The magnetic component can generate a magnetic and/or electromagnetic field using a permanent magnet and/or an electromagnet. If a permanent magnet is used, the magnet can be actuated in one or more directions to bring the magnet into proximity of the microfluidic chip to apply a magnetic field to the microfluidic chamber. In some embodiments of the invention, the magnet is actuated in the direction (111) indicated in
Alternatively, any of a variety of devices can be interfaced with the microfluidic chip. For example detectors, separation devices (e.g. gas chromatographs, capillary electrophoresis, mass spectrometers, etc), light sources, or temperature control devices can be positioned next to the microfluidic chip or used in conjunction with the microfluidic chip. These devices can allow for detection of analytes by detecting resistance, capacitance, light emission, or temperature. Alternatively, these devices can allow for light to be introduced to a region or area of the microfluidic chip.
A microfluidic device can be designed with multiple chambers that are configured for capture of magnetic particles. The multiple chambers and magnetic component can be arranged such that a magnetic field can be applied simultaneously to all chambers, or be applied to each or some chambers independent of other chambers. The arrangement of chambers and magnetic components can facilitate faster or more efficient recovery of magnetic particles. In particular, the arrangement can facilitate recovery of magnetic particles in multiple chambers.
As shown in
A MOVe diaphragm valve is shown in
Three MOVes in series can form a pump through the use of a first MOVe as an inlet valve, a second MOVe as a pumping valve, and a third MOVe as an outlet valve. Fluid can be moved through the series of MOVes by sequential opening and closing of the MOVes. For a fluid being supplied to an inlet valve, an exemplary sequence can include, starting from a state where all three MOVes are closed, (a) opening the inlet valve, (b) opening the pumping valve, (c) closing the inlet valve and opening the outlet valve, (d) closing the pumping valve, and (e) closing the outlet valve.
The fluidic layer (203) can be constructed of one or more layers of material. As shown in
The thickness (307) of the second layer of material can be of any thickness. In some embodiments of the invention, the second layer has a thickness that minimizes reduction of a magnetic field in the chamber (105) that is applied across the second layer from an external magnetic component or minimizes reductions in heat transfer
As shown in
The microfluidic chip can be constructed from any material known to those skilled in the art. In some embodiments of the invention, the fluidics and pneumatic layer are constructed from glass and the elastomeric layer is formed from PDMS. In alternative embodiments, the elastomer can be replaced by a thin membrane of deformable material such as Teflon, silicon or other membrane. The features of the fluidics and pneumatic layer can be formed using any microfabrication technique known to those skilled in the art, such as patterning, etching, milling, molding, laser ablation, substrate deposition, chemical vapor deposition, or any combination thereof.
In some embodiments, the chip functions in conjunction with pneumatic and fluidic manifolds. The pneumatic manifold can mate with pneumatic wells on the bottom surface of the chip, connecting them to either vacuum or positive pressure sources through computer-controlled solenoid valves. The pneumatic manifold can also position magnets underneath BPumps. The fluidic manifold can mate input/output ports to the fluidic wells on the top surface of the chip. Wells Out1 and Out2, however can be used for intermediate processing, and these can connect instead to reaction mixing/incubation reservoirs in the fluidic manifold.
The valves and pumps can be used to move materials within the components described herein, including a fluidic manifold, a microfluidic chips, and a pneumatic manifold.
A pneumatic manifold can be used to mate the pneumatic lines of a microfluidic chip to external pressure sources. The pneumatic manifold can have ports that align with ports on the pneumatics layer of the microfluidic chip and ports that can be connected to tubing that connect to the external pressure sources. The ports can be connected by one or more channels that allow for fluid communication of a liquid or gas, or other material between the ports.
The pneumatic manifold can be interfaced with the microfluidic chip on any surface of the chip. The pneumatic manifold can be on the same or different side of the microfluidic chip as the cartridge. As shown in
A pneumatic manifold, or any other component described herein, can be constructed of any material known to those skilled in the art. For example, the cartridge can be constructed of a plastic, glass, or metal. Metals can include aluminum, copper, gold, stainless steel, iron, bronze, or any allow thereof. The materials can be highly conductive materials. For example, a material can have a high thermal, electrical, or optical conductance. A plastic material includes any plastic known to those skilled in the art, such as polypropylene, polystyrene, polyethylene, polyethylene terephthalate, polyester, polyamide, poly(vinylchloride), polycarbonate, polyurethane, polyvinyldiene chloride, cyclic olefin copolymer, or any combination thereof. The pneumatic manifold can be formed using any technique known to those skilled in the art, such as soft-lithography, conventional lithography, milling, molding, drilling, etching, or any combination thereof.
A Pneumatic Manifold can make a connection to pneumatic wells along the chip bottom surface. Gas-tight connections can be established with o-rings, glued to recesses on the top surface of the manifold. Each pneumatic chip well can then be connected, via through-holes in the manifold with glued-in metal canula (not shown), to a pneumatic line originating at a two-position solenoid valve. As described below, computer-controlled solenoid valves may select either vacuum or positive pressure for each pneumatic well. The Pneumatic Manifold can also carry two magnets interfacing with chip BPumps.
Pneumatic routing for control of valves and pumps is shown in
Vacuum and positive pressure can be generated by a small double-headed Hargraves diaphragm pump. These pumps can be capable of generating vacuums of about 21 in. Hg, and positive pressures of up to about 25 PSI. Chips can be run at maximum vacuum and 15 PSI positive pressure. For transport of viscous materials, increasing pump membrane transition times can improve pumping performance. Pump transition times can be adjusted by inserting an adjustable orifice in the pneumatic line driving chip Pumps. A range of precision orifices can be purchased from Bird Precision (http://birdprecision.com).
In addition, and as discussed more fully below, BPump performance can be improved with higher vacuum levels (28 in. Hg), which can be generated with a KNF UN86 pump connected in series with the vacuum side of the Hargraves pump.
In some embodiments, a base can include a support structure, one or more pneumatic manifolds, which may be pneumatic floaters, one or more pneumatic inserts, and one or more temperature controlling devices. An exploded view of a system is shown in
The heat sinking capacity for the TECs can be increased by mounting them directly on a large aluminum manifold which serves as the base plate of the system. The upper (working) surfaces of the TECs touch the Reservoir Bottom, directly beneath the serpentine incubation channels, when the system is fully assembled. Moderate force can be exerted on this interface by tightening four thumb screws (not shown).
Another feature is the use of a small Pneumatic Floater to carry magnets and provide a pneumatic interface to the bottom of the chip. The Pneumatic Floater can serve the same purpose as the previous pneumatic manifold, but it rides on springs mounted onto the Aluminum Manifold. The spring force can serve to compress the o-rings that provide gas-tight connections to the bottom surface of the chip.
The use of springs for mounting or compressing of the pneumatic floater to the microchip can facilitate assembly of the system can reduce the need for production of high-tolerance components. In the case of the system utilizing a support structure that has mounted to it the thermoelectric cooler and the pneumatic floater, the thermoelectric cooler must interface with the cartridge and the pneumatic floater must interface with the microfluidic chip. The chip is also interfaced with the cartridge. Because the chip, the cartridge, the support structure, the thermoelectric coolers, and the pneumatic floaters may each vary in thickness from device to device, springs can allow for proper interfacing of both pairs of components without the need to produce each component in high tolerance or high accuracy or precision. This can reduce the time for manufacture of each component and the time for assembly of the system. The time for manufacture of each component can be up to about, less than about, or about 0.1, 0.25, 0.5, 0.75, 1, 2, 3, 4, 5, 6, 8, 10, 12, 15, 24, 36, or 48 hours. The time for assembly of the system can up to about, less than about, or about 0.01, 0.05, 0.1, 0.25, 0.5, 0.75, 1, 2, 3, 4, 5, 6, 8, 10, 12, 15, or 24 hours.
Gene expression microarrays can monitor cellular messenger RNA (mRNA) levels. Messenger RNA can constitute typically only 1-3% of cellular total cellular RNA. The vast majority of cellular RNA can be ribosomal RNA (rRNA), and these molecules may interfere with mRNA analysis by competing with mRNA for hybrization to microarray probes. Any mRNA amplification method can be performed by the devices described herein, for example LAMP, TLAD (Eberwine), and MDA. In some embodiments of the invention, isothermal mRNA amplification methods can be performed using the devices described herein. In other embodiments, thermal cycling can be performed to accomplish PCR or cycle sequencing. Messenger RNA amplification procedures can specifically target polyadenylated (polyA+) mRNA for amplification, virtually eliminating rRNA interference. This characteristic can remove any need to pre-purify mRNA from total RNA, which can be an inefficient, time-consuming, and expensive process. In addition, by greatly increasing the amount of target RNA (that is, amplified mRNA or aRNA) available for microarray hybridization, mRNA amplification can allow much smaller samples (fewer numbers of cells) to be analyzed. This is, of course, generally helpful because the relatively large amount of target RNA required for microarray analysis (typically 15 ug) can be frequently difficult to obtain. Moreover, it can be relevant for many important clinical diagnostic applications analyzing samples containing few cells, for example, samples derived from fine needle aspirates (FNA) or laser capture microdissection (LCM).
As shown in
Any process that alters relative mRNA abundance levels may potentially interfere with accurate gene expression profiling. An important aspect of the Eberwine amplification procedure is that it can employ a linear amplification reaction that can be less prone to bias mRNA populations than exponential amplification methods such as PCR.
The original Eberwine protocol has been streamlined and simplified by commercial vendors such as Ambion. As shown in
After synthesis, aRNA can be purified to remove enzymes, buffers, salts, unincorporated nucleotides, pyrophosphate, etc. Purification can rely on commercial kits exploiting the association of aRNA with silica membranes or beads in the presence of chaotropic salts such as guanidinium hydrochloride (GuHCl) or thiocyanate (GuSCN). After binding, the silica is washed with 70% ethanol (EtOH), dried, and aRNA is eluted with water.
As described above, the Eberwine mRNA amplification procedure can be a cascade of three binary additions. To execute the Eberwine sequence, assume that Ras1R contains RT Mix, Ras2R contains second-strand synthesis (2S) Mix, and Ras3R contains T7 Mix, as shown in
Assume that 4-Cycle pumping assembled the first (RT) reaction with a 1:1 mixture of total RNA from Sample and 2× RT Mix from Ras1R in the Out1 reservoir. After an appropriate incubation period, the second-strand reaction may be assembled in the Out2 reservoir by drawing from Out1 (rather than from Sample), and drawing from Ras2R (rather than from Ras1R). In other words, in cycle A, Vr2 is opened rather than Vr1; in cycle B, V3 is opened rather than V2; in cycle C, V2 is opened rather than V1; and in cycle D, V3 is opened instead of V2. Note that to obtain the required 2:1 mixing ratio, for every cycle drawing from Out1, two cycles will draw from Ras2R.
After another appropriate incubation period, the third (T7) reaction may be assembled in the reservoir connected to Out1 with a similar process (drawing from Ras3R and Out2, 1:1 ratio). Thus the final T7 reaction will reside in the Out1 reservoir. After an appropriate incubation period, aRNA will be ready for purification.
Each of these steps can be carried out on the devices described herein. For example, reagents and sample can be supplied through ports in the cartridge and then delivered to the microfluidic chip. The on-chip valves can be used to pump the reagents and samples to chambers and reservoirs in the cartridge and the microfluidic chip through channels. Temperature control can be accomplished using internal or external heating and cooling devices. The reaction products can be moved to product outlet ports of the cartridge for further handling. Alternatively, the reaction products can be purified or separated using the devices of the invention.
A variety of separations can be performed using the devices described herein. These separations include chromatographic, affinity, electrostatic, hydrophobic, ion-exchange, magnetic, drag-based, and density-based separations. In some embodiments of the invention, affinity or ion-exchange interactions are utilized to bind materials to solid-phase materials, such as beads. The beads can be separated from fluid solutions using any method known to those skilled in the art.
In some embodiments, separation and cleanup can include solid phase reversible immobilization (SPRI). SPRI can utilize a variety of chemistries, including guanidinium-based purification chemistries and magnetic bead-based chemistry. Guanidinium buffers can be toxic, near-saturated solutions prone to crystal particulate formation. Guanidinium buffers can promote binding to silica (glass) surfaces. Other chemistries that can be utilized include PEG/salt-driven association of nucleic acids with magnetic beads that can be covered with carboxylated polymers (deAngelis et al., Nucl. Acids Res. 23, 4742). Typically, beads in 2× buffer (20% PEG8000, 2.5M NaCl) are combined with RNA in a 1:1 ratio. After a brief incubation period, RNA-bead complexes are captured with a magnet, the beads are washed with 70% EtOH, briefly dried, and RNA is eluted in a small volume of water. Carboxylated polymer double shell magnetic beads (SpeedBeads) are available from Seradyne (http://www.seradyn.com/micro/particle-overview.aspx).
Magnetic separation can be used to capture and concentrate materials in a single step using a mechanistically simplified format that employs paramagnetic beads and a magnetic field. The beads can be used to capture, concentrate, and then purify specific target antigens, proteins, carbohydrates, toxins, nucleic acids, cells, viruses, and spores. The beads can have a specific affinity reagent, typically an antibody, aptamer, or DNA that binds to a target. Alternatively electrostatic or ion-pairing or salt-bridge interactions can bind to a target. The beads can be paramagnetic beads that are only magnetic in the presence of an external magnetic field. Alternatively, the beads can contain permanent magnets. The beads can be added to complex samples such as aerosols, liquids, bodily fluids, extracts, or food. After (or before) binding of a target material, such as DNA, the bead can be captured by application of a magnetic field. Unbound or loosely bound material is removed by washing with compatible buffers, which purifies the target from other, unwanted materials in the original sample. Beads can be small (nm to um) and can bind high amounts of target. When the beads are concentrated by magnetic force they can form bead beds of just nL-μL volumes, thus concentrating the target at the same time it is purified. The purified and concentrated targets can be conveniently transported, denatured, lysed or analyzed while on-bead, or eluted off the bead for further sample preparation, or analysis.
Separations are widely used for many applications including the detection of microorganisms in food, bodily fluids, and other matrices. Paramagnetic beads can be mixed and manipulated easily, and are adaptable to microscale and microfluidic applications. This technology provides an excellent solution to the macroscale-to-microscale interface: beads can purify samples at the macroscale and then concentrate to the nanoscale (100's of nL) for introduction into microfluidic or nanofluidic platforms. Magnetic separations can be used as an upstream purification step before real-time PCR, electrochemiluminescence, magnetic force discrimination, magnetophoretic, capillary electrophoresis, field-flow separations, or other separation methods well known to one skilled in the art.
The devices of the invention can accommodate the use of magnetic beads. For example, beads or bead slurry can be supplied to a port of a cartridge. The beads can be mixed or suspended in solution within the cartridge using pumping, magnetic fields, or external mixers. The beads can then be pumped to desired chambers or reservoirs within the microfluidic device or cartridge. Beads can be captured within a chamber using a magnetic field. Beads in a solution can be captured as the solution travels through the magnetic field, or beads can be captured in a stagnant solution.
RNA purification can involve operation of the Bead Rail rather than the Reagent Rail. Thus, during this phase of chip operation, valve Vr will remain closed and Vb will open. As described above, 4-Cycle pumping can be used to mix 2× Bead Slurry from Ras1B (
RNA elution can rely on “disruptive mixing” of beads (initially captured in the BPump) and water from Ras3B. This cam be accomplished through the use of the BPump membrane to (2-Cycle) pump water from Ras3B to the Out1 reservoir. The packed bead bed, deposited on the BPump membrane, can be rapidly disrupted and mixed with water as the BPump membrane reciprocates. Finally, beads and released aRNA can be pumped back through BPump to E12. Beads are recaptured in BPump, and aRNA (in water) ends up in E12.
Scripts can be written to operate and/or automate the systems, devices, and methods described herein. The following is an example of a script for performing RNA purification.
As shown in
1. BPump_Initialization. BPump chambers are cleaned as the BPump membrane pumps water and then EtOH (# BPump Cleaner=10). BPumps are left filled with EtOH, bubble-free, and ready to accept Bead-RNA mix later in the script.
2. Prime_For_Mixing. RNA (Out1) and 2XBB (Ras1B) are primed (# Out1 RNA Prime=12 and # Ras1B 2XBB Prime=4, respectively). Priming removes any air in manifold dead volumes, and assures that subsequent mixing will be accurate.
3. Mix_Out2. Twenty cycles of eight-step pumping mix RNA (10 ul) and 2XBB (10 ul) in Out2 (total volume 20 ul). Note that the #Binding Rxn Mixer=23 cycles. This is because three cycles are used to re-prime 2XBB from Ras1B at 10 cycle intervals (at cycles 0, 10, and 20) as specified by BBufLoadMod=10. A 100 sec binding reaction incubation is programmed (Binding Reaction Inc=100000), after mixing is completed.
4. Load_BPump. To minimize introduction of air bubbles into BPumps during transfer of the RNA-bead binding reaction to BPumps, Out2 is first primed to remove any accumulated air (# Out2 Mix Prime=2). This is a (first) programmed loss of RNA, as up to 1 ul out of 20 ul (5%) is deliberately lost to priming. After Out2 priming, the binding reaction is pumped through BPumps to waste ports W. As the mixture traverses BPumps, RNA-bead complex is captured by magnets positioned underneath BPumps. To maximize bead capture, an additional dwell time is introduced into each pump cycle (BeadDwell=2500). Note that # Binding Rxn Loader=39 intentionally leaves 0.5 ul (second programmed loss, 2.5%) behind in Out2, again to avoid introduction of air bubbles into BPumps. Finally, during transfer, additional (third programmed) losses of 3*2.5% are incurred by periodic Out2 re-priming at cycles 0, 15, and 30 (MixLoadMod=15). Total programmed maximum losses are therefore 5+2.5+7.5=15% at this point.
5. Wash_BPump. After Wash priming (Ras2B EtOH Prime32 5), the accumulated RNA-bead bed is washed with 100% EtOH (Ras2B Wash=50). Note that only about 12.5 ul 100% EtOH is loaded into the Ras2B pipette tip, as the rest of the cycles are reserved for pumping of air to dry the washed bead bed.
6. PreElute_Empty_Out2. Since Out2 will next be used to hold elution material, it must be cleaned prior to use. The first step in this process is removal of any remaining RNA-bead binding mix from Out2. Ten pump cycles are hardwired into the script at this point.
7. PreElute_Prime_Elution. Elution (water) is primed (Ras3B Water Prime=2) to eliminate any air bubbles and to wash processor channels.
8. PreElute_Out2_Rinse_Cycle. This step fills Out2 with 25 ul (# Out2 Rinse=50) of water and then empties it.
9. PreElute_Prime_Elution. Elution (water) is primed (Ras3B Water Prime=2) to eliminate any air bubbles and to wash processor channels.
10. Shuttle_Elute—1. The washed and dried bead bed is disrupted and mobilized into elution water by BPump membrane pumping. The number of BPump cycles, therefore, determines the elution volume which has been set to 15 ul (BPump Out2 Mobilizer=15) in this script. The bead/RNA/water mixture is pumped into Out2.
11. Shuttle_Elute—2. In this final step, beads and eluted RNA are separated by re-collection of beads in BPumps. In the first substep, processor channels are re-primed with water (Ras3B Water Prime=2) to remove any air bubbles or stray beads. Next, Out2 is primed (Out2 Mix Prime=2), to minimize transfer of air bubbles to BPumps. This is a fourth programmed RNA loss, as up to 1 ul out of 15 ul (6.7%) is sacrificed. Therefore, yield after all programmed losses can be as low as 93.3% of 85%=79%. Finally, bead/RNA/water mixture is pumped through BPumps to elution ports E (BPump_El2Elute=30). To maximize bead capture, a dwell time (EluteDwell=1500) is introduced into each pump cycle.
Scripts can be written to operate and/or automate the systems, devices, and methods described herein. The following is an example of a script for performing the enzyme reactions described herein.
As shown in
1. Prime_for_RT. RNA (Sample) and RT reaction buffer (Ras1R) are primed consecutively (# Sample RNA=2 and # Ras1R RT Buffer=1). Note each priming cycle consists of two pump strokes that direct priming waste to RasWB and RasWR, respectively. The new zero-priming manifold system ensures only 1 or 2 strokes of priming is needed to get rid of air dead volume.
2. Mix_RT_Rxn. The 10 ul RT reaction is mixed from 5 uL total RNA and 5 uL Ambion buffer (enzymes added). RNA (Sample) and RT Reaction Buffer (Ras1R) are mixed in a 1:1 ratio into Out1. Note that the # RT Rxn Mixing=14, as opposed to 10 cycles for 10 uL. As discussed below, this is to compensate for potential losses during the enzyme reaction run.
3. Fluorinert_Out1. Fluorinert is first primed (# Ras4R Fluorinert Prime=5), and then pumped to Out1 (# Ras4R Fluorinert Insert=30).
The reaction is now incubated at 42C for 2 hr.
4. Prime_for—2ndStrand. RT product (Out1) and Second Strand Buffer (Ras2R) are primed consecutively (# RT Product=31 and # Ras2R Buffer=2). Each Ras2R priming cycle has two pump strokes that direct priming waste to RasWB and RasWR, respectively. Note that since the Ambion kit provides excess Second-Strand Buffer, Ras2R is primed more (compared to Ras1R) to provide for additional purging of chip channels. Each RT product (Outl) priming cycle has only one pump stroke, directed to RasWB. Note that 31 strokes (one more than the 30 strokes for inserting Fluorinert) are used to completely remove the Fluorinert spacer. This could potentially lead to the loss of some RT product, and this is why we started with excess RT reaction mixture.
5. Mix—2ndStrand_Rxn. The 30 ul SS reaction is mixed from 10 uL RT reaction product and 20 uL Second-Strand Buffer (enzymes added). RT product (Out1) and Second-Strand buffer (Ras2R) are mixed with 23 cycles to Out2 (# Second Strand Mixing=23). Each mixing cycle consists of two pump strokes of Second-Strand Buffer and one pump stroke of RT product (mixing ratio 2:1).
6. Fluorinert_Out2. Fluorinert is first primed (# Ras4R Fluorinert Prime=5), and then inserted into Out2 (# Ras4R Fluorinert Insert=25).
The reaction is now incubated at 16C for 1 hr, and 65C for 10 min (heat-kill).
7. PreIVT_Empty_Out1. To ensure that Out1 is completely empty, 10 pump cycles (hardwired into the script) empty Out1 to RasW.
8. PreIVT_Out1_Rinse_Cycle. Out1 is filled with 10 ul (# Out1 Rinse=20) water, and then emptied to RasW.
9. Prime_for_IVT. Second-Strand product (Out2) and IVT Buffer (Ras3R) are primed consecutively (# Second Strand Product=26 and # Ras3R Buffer=3). Each Ras3R priming has two pump strokes to RasWB and RasWR, respectively. The Ambion kit provides excess Second-Strand Buffer, so Ras3R is primed more times to provide additional purging of chip channels. Each RT product (Out1) priming has only one pump stroke, directing priming waste to RasWB. Note that # Second Strand Product Prime=26 in order to completely remove the Fluorinert spacer.
10. Mix_IVT_Rxn The 60 ul IVT reaction is mixed in Outl from 30 uL Second-Strand reaction product and 30 uL IVT Buffer (enzymes added) with 64 cycles (# IVT Rxn Mixing=64). Mixing ration is 1:1.
11. Fluorinert_Out1 Fluorinert is first primed (# Ras4R Fluorinert Prime=5), and then inserted into Outl (# Ras4R Fluorinert Insert=20).
The reaction is now incubated at 40C for 2 hr.
We obtained SpeedBeads from Seradyne, and created our own binding buffer. We used the buffer of DeAngelis et al. (Nucl. Acids Res. (1995) 23, 4742-4743) which comprises 20% PEG 8000, 2.5M NaCl (2× concentration). As shown in
The accuracy of mixing of RNA and 2XBB (actually dilution of 2XBB with water) was first characterized. This experiment relied on our observation that SpeedBead concentration can be sensitively monitored by absorbance at 400 nm (
With respect to purification efficiency, it is probably worth noting that Exp 3, in which # Binding Rxn Loader was increased from 39 to 41 had the highest mean and lowest CV among the three experiments. This indicates that the problem of bubble injection into BPumps may have been over-estimated.
The above described experiments were conducted with relatively small amounts of RNA (<5 ug) and small purification volumes (20 ul). In experiments with Message Amp III aRNA (15 ug) and liquid volume (120 ul) levels, additional effects on bead capture efficiencies were observed. The result of these effects was decreased bead capture and RNA purification efficiencies (about 50%, as discussed below). At present we believe that there are five major factors affecting bead capture and RNA purification efficiencies under Message Amp III conditions.
1. Membrane Deformation. Efficient bead capture in BPumps relies on deformation of the PDMS membrane to the bottom of the 500 um milled-out pneumatic layer. The major factors affecting deformation are membrane modulus (flexibility), membrane thickness, and vacuum level. Experiments with different PDMS thicknesses and chemistries have shown that while increased membrane flexibility can improve deformation, bead collection efficiency, and RNA purification efficiency, it also decreases valve pressure operating margins. As illustrated in
2. Magnetic Field. Magnetic field strength and bead capture efficiencies can be increased with larger magnets. However, unless careful field shaping and magnetic shielding is implemented, stray fields throughout the chip may tend to capture beads in undesired locations, decreasing chip operating efficiency.
3. Buffer Viscosity. We have routinely observed that bead collection efficiencies are highest in water, and lowest in Bead Binding Buffer. The reason for this difference may be the high viscosity of the buffer, which is due to the presence of 10% PEG8000.
4. Pumped Volume. We have also observed that bead capture efficiency is affected by the pumped volume. This is probably because, for a constant quantity of beads, increased pumped volumes result in greater net hydrodynamic drag on the beads, and therefore, greater bead losses from BPumps.
5. RNA Quantity. We have recently observed an interesting and unexpected phenomenon associated with purification of relatively large amounts of RNA in chips of this invention. As shown in
Ambion Message Amp III reactions were sequentially and progressively checked after each reaction step on-chip, as indicated in
Exp 1 (+K, all off-chip) served as a positive control for the standard Message Amp III kit. The products of Exps 2-5, in which increasing numbers of steps are carried out on-chip, are then be compared to Exp 1. aRNA quantity and quality was monitored by absorbance, gel electrophoresis, and capillary electrophoresis (Agilent BioAnalyzer), which were also used to characterize aRNA size distributions. Strategene Universal Human Reference (UHR) RNA was used as starting material.
Exp 2: Reverse Transcription (RT) Reaction. The results of on-chip RT reactions are shown in
Exp 3: Second-Strand (SS) Reaction. The results of on-chip RT and SS reactions are shown in
Exp 4: In-Vitro Transcription (IVT) Reaction. The results of on-chip RT, SS, and IVT reactions are shown in
Exp 5: Purification. The results of on-chip RT, SS, IVT reactions and purification are shown in
Yields and amplification factors are summarized in the tables shown in
Bench- and chip-generated aRNAs were compared on Affymetrix U133 Plus 2.0 whole genome microarrays. The experiment was designed along the lines of the Microarry Quality Control (MAQC) study so that results could be compared to industry standards. Consistent with MAQC, amplified RNAs were generated from two different RNA inputs: Stratagene UHRR and Ambion Human Brain Reference RNA (HBRR). The design of the experiment is outlined in
Tables A and B shown in
As noted above, the primary purpose of this experiment was to compare Bench and Chip aRNAs. The results in
In addition, we have also recently implemented the fragmentation step of the microarray workflow (
While preferred embodiments of the present invention have been shown and described herein, it will be obvious to those skilled in the art that such embodiments are provided by way of example only. Numerous variations, changes, and substitutions will now occur to those skilled in the art without departing from the invention. It should be understood that various alternatives to the embodiments of the invention described herein may be employed in practicing the invention. It is intended that the following claims define the scope of the invention and that methods and structures within the scope of these claims and their equivalents be covered thereby.
CROSS-REFERENCE This application claims the benefit of the filing date of U.S. Provisional Patent Application 61/227,409 filed on Jul. 21, 2009.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US10/40490 | 6/29/2010 | WO | 00 | 3/15/2012 |
Number | Date | Country | |
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61227409 | Jul 2009 | US |