A diaphragm pumps, also known as a membrane pump, is a positive displacement pump that uses the reciprocating action of a diaphragm to pump fluid. Known diaphragm pumps used on microfluidic cassettes are generally comprised of three moving parts: a drive diaphragm, an inlet non-return valve, and an outlet non-return valve. Known non-return valves include check valves, butterfly valves, flap valves, or other forms of shut-off (non-return) valves. Non-return valves in diaphragm pumps are most commonly check valves, and a variety of configurations of check valves have been used in the art. The non-return valves are generally arranged before and after the inlet and outlet orifices of the pumping chamber, and the drive diaphragm is generally arranged over a pumping chamber. The shape of the pumping chamber is usually symmetric in the x-y directions and the pump function is not dependent on the shape of the pumping chamber.
There are various types of diaphragm pumps which operate by increasing the volume of a chamber by moving the diaphragm up (decreasing pressure), and drawing fluid into the chamber. When the chamber pressure later increases from decreased volume (the diaphragm moving down), the fluid previously drawn in is forced out. Finally, the diaphragm moving up once again draws fluid into the chamber, completing the cycle.
In these systems, pumping can be affected by periodically cycling excursions of the drive diaphragm above and/or below its unactuated position, causing the volume of the pumping chamber to periodically increase and decrease. Also, in these systems, the motion of the drive diaphragm is not intended to seal the inlet or outlet orifices of the pumping chamber. These seals are affected by the non-return valves.
Known microfluidic pumps and systems have one or more disadvantages including multiple moving parts, complicated fabrication of the valve and microfluidic device, valve malfunction, and decreased pump efficiency.
According to the disclosure, a microfluidic pump is provided. The pump has a movable drive membrane (diaphragm), a pumping chamber, at least two fluidic ports on one side of the diaphragm (e.g., and inlet and outlet port), and at least one control port on an opposing side of the diaphragm. A flexible drive membrane intersects the pumping chamber such that a pressure chamber is created on the side of the drive membrane which is open to the control port, and a fluid flow chamber is created on the side of the drive membrane which is open to the fluidic ports. The drive membrane acts as a valve sealing and unsealing the fluidic ports and fluid flow through the flow chamber.
The microfluidic pump has an asymmetric design which facilitates the sealing and unsealing of the fluidic ports by the pressure differential in the pressure chamber. Accordingly, of at least one of the following components is non-symmetrical in at least one direction: pumping chamber dimensions, fluidic ports position/dimensions, control port(s) position.
As described herein, when positive pressure is introduced through the control port, the drive membrane contacts the “floor” of the pumping chamber at the location of the inlet port, thereby sealing the inlet port. During relaxation of the drive membrane back to its neutral position, both ports unseal and there is fluid flow in the flow chamber through both ports. When the drive membrane of the is subjected to a single positive excursion and held at its maximum positive excursion, the microfluidic pump mimics the function of a two-way valve in its “closed” state. When the drive membrane of the diaphragm pump is permitted to remain in its neutral position, the diaphragm pump mimics the function of a two-way valve in its “open” state.
Advantageously, the microfluidic pump described herein, has a single moving part, the diaphragm. The diaphragm also operates as a valve to close the pumping chamber to fluid flow. The feature of the diaphragm being the single moving part and also operating as a valve to seal the pumping chamber simplifies the fabrication of microfluidic cassettes that require onboard diaphragm pumps. The fabrication of microfluidic cassettes is further simplified because two distinct fluid control functions can be affected by construction of a single type of structure on the microfluidic cassettes. In addition, mechanical parts are subject to break down and fewer moving parts decreases the likelihood of valve malfunction.
These and other features, aspects and advantages of the present invention will become better understood from the following description, appended claims, and accompanying figures where:
According to the disclosure, a microfluidic pump is provided. The microfluidic pump has a pumping chamber which is intersected by a flexible drive membrane to create two chambers, a pressure chamber, and a fluid flow chamber within the pumping chamber. A control port is positioned on the side of the pump where the pressure chamber is located, and inlet and outlet ports are positioned on the side of the pump where the fluid flow chamber is located. A flexible drive membrane intersects the pumping chamber such that a pressure chamber is created on the side of the drive membrane which is open to the control port. A fluid flow chamber is created on the side of the drive membrane which is open to the fluidic ports. The drive membrane acts as a valve sealing and unsealing the fluidic ports and fluid flow through the flow chamber.
The microfluidic pump and systems described herein have one or more advantages over known pumps and systems, including fewer moving parts, less complication in fabrication of the valve and microfluidic device, fewer moving parts which lessens the probability of valve malfunction, and increased pump efficiency.
Referring now to
A control port 138 is positioned on the outer pump wall 102 in fluid connection with the pressure chamber 160.
A first fluidic channel 140 having a first inlet port 142, a first outlet port 144, a first channel height 146, and a first port diameter 148 (D1) is positioned in fluid connection with the fluid flow chamber 162 on a side of the pumping chamber 114 opposite the drive membrane 128. The first inlet port 142 is positioned in fluid connection with the outer pump wall 102, and the first outlet port 144 is positioned in fluid connection with the fluid flow chamber 162.
A second fluidic channel 150 having second inlet port 152, a second outlet port 154, a second channel height 156, and a second port diameter 158 (D2) is positioned in fluid connection with the fluid flow chamber 162 on a side of the pumping chamber 114 opposite the drive membrane 128. The second inlet port 152 is positioned in fluid connection with the fluid flow chamber 162 and second outlet port 154 is positioned in fluid connection with the outer pump wall 102.
Referring now to
A first cross sectional area (A1) is calculated where the radius R1=½ D3 and where A1=π×R12. A second cross sectional area (A2) is calculated where the radius R2=½ D4, and where A2=π×R22. In some embodiments, the first cross sectional area A1 is smaller than second cross sectional area A2.
The fluid flow chamber 160 has a flow chamber height 168 (h), measured from the chamber bottom side 122 to the membrane bottom side 136. A first chamber volume V1 is calculated where V1=π×R12×h. A second chamber volume V2 is calculated where V2=π×R22×h. In some embodiments, the second first chamber volume V2 is smaller than the second chamber volume.
According to the embodiments of this disclosure, net fluid flow from the first inlet port 142 through the fluid flow chamber 162 and to the second outlet port 154 ensues from a variance of positive pressure to negative pressure in the pressure chamber 160. The drive membrane 128 and pumping chamber 114 are configured such that the positive excursion of the drive membrane 128 brings it into contact with the “floor” of the pump chamber, i.e., the bottom side of the pumping chamber 122. Dimensions and location of at least one of the following components is non-symmetrical in at least one direction: pumping chamber dimensions, fluidic ports position/dimensions, control port(s) position.
When positive pressure is applied through the control port 138, the positive pressure flexes the drive membrane 128 such that the drive membrane 128 is moved to a sealed position, where the drive membrane at least partially seals the first fluidic channel 140 at the first outlet port 144 while the second inlet port 152 remains open to fluid flow. When the pressure applied through the control port 138 is released, the drive membrane 128 moves from the sealed position over the first fluidic channel 140 at the first outlet port 144 to an open position. In the open position, there is net fluid flow from the first fluidic channel 140 through the first outlet port 144, through the fluid flow chamber 162, and into the second fluidic channel 154 through the second inlet port 152.
The asymmetric nature of the components ensure both ports are not sealed simultaneously by the drive membrane. During a positive excursion, the drive membrane first makes first contact with the “floor” of the pump chamber 122 at the location of the first outlet port 144 and thereby seals the first fluidic channel 140. As the positive excursion of the drive membrane 128 progresses, the “seal line” of the drive membrane 128 with the “floor” of the pump chamber 122 translate towards the location of the second inlet port 152, thereby driving the fluid content of the fluid flow chamber 162 out the second outlet port 154. During relaxation of the drive membrane 128 back to its neutral position, both ports 144 and 152 unseal and there is flow through the fluid flow chamber 162 through both ports. As in the prior art, net pumping from the first inlet port 142 to the second outlet port 154 is affected by periodically cycling the excursions of the drive membrane.
When the drive membrane 128 of the pump 100 according to this description is subjected to a single positive excursion and is held at its maximum positive excursion, the diaphragm pump 100 mimics the function of a two-way valve in its “closed” state. When the drive membrane 128 of the diaphragm pump 100 of this description is permitted to remain in its neutral position, the diaphragm pump 100 mimics the function of a two-way valve in its “open” state.
According to the disclosure, a pump 100 having the asymmetric shape and ports at asymmetric locations and of asymmetric sizes has been identified. Accordingly, one skilled in the art can fabricate microfluidic diaphragm pumps having multiple combinations of shapes, locations, and sizes that achieve the functions of this description.
An advantage of the embodiments of this description is that having a single moving part, the flexible drive membrane 128, simplifies the fabrication of microfluidic cassettes requiring onboard diaphragm pumps. The fabrication of microfluidic cassettes is further simplified because two distinct fluid control functions can be affected by construction of a single type of structure on the microfluidic cassettes.
Fabrication and Materials
The components of the microfluidic pump according to this description can be fabricated with a variety of materials including but not limited to metals, plastics (thermoplastics, elastomers, thermoset), ceramic, glass, semiconductors (Silicon), photoresists, adhesives. Fabrication techniques that can be used for producing these components include but are not limited to: molding, machining, casting, laser cutting, die cutting, thermal bonding.
According to another embodiment, a method of moving fluid with a microfluidic pump is provided. Referring now to
Moving fluid by the steps described herein by increasing and reducing pressure in the pressure chamber 160 creates a pumping cycle when the steps are repeated in sequence and creates fluid flow through the pump 100.
Referring now to
In some embodiments, the first inlet port 142 has a first chamber diameter 164 and a second chamber diameter 166, which are differently sized such that the first chamber diameter 164 smaller than the second chamber diameter 166, and the first cross sectional area and first volume are smaller than the second cross sectional area and second volume, as described herein above.
In the microfluidic system described herein, net fluid flows from the first micro channel 170 to the first inlet port 142, through the fluid flow chamber 162, to the second outlet port 152, and to the second micro-channel 172. Net fluid flow ensues from a variance of positive pressure to negative pressure in the pressure chamber 160.
According to one embodiment, the microfluidic system is in fluid connection with a microfluidic device 300 through the third micro-channel 172. The microfluidic pump controls fluid flow to the microfluidic device.
Examples of microfluidic devices include: cell culture and organ on chip devices, flowcells, point of care diagnostics devices, etc.
According to one exemplary embodiment, the microfluidic device 300 is a sequencing manifold and the microfluidic pump 100 controls fluid flow to the sequencing manifold. Examples of suitable sequencing manifolds include those described in U.S. Pat. No. 11,035,480, incorporated herein by reference in its entirety.
According to another embodiment, a microfluidic system for supply of a fluid to a fluid processing assembly is provided. The microfluidic system comprises a microfluidic pump 100 as described herein, having a flexible drive membrane 128 which is pressurized within a pumping chamber to open and close first and second ports within a fluid flow chamber. A sequencing manifold is positioned in fluid communication with the microfluidic pump 100.
In some embodiments, the sequencing manifold comprises a movable plate having a plurality of sequence ports and one or more fixed plates having one or more supply ports and one or more control ports in fluid connection with the plurality of sequence ports to supply a fluid to a fluid processing assembly. An example of a suitable sequencing manifold is disclosed in U.S. Pat. No. 11,035,480, incorporated by reference herein in its entirety.
The components used for the Examples provided below were produced using laser cutting and lamination with a combination of polymer films (PMMA, PETG, Polyurethane) and pressure sensitive adhesive (Silicone PSA).
Measurement of Pump Efficiency:
The pumping efficiency was calculated by actuating the pump and measuring the distance traveled by the output fluid column in a horizontal tubing with known diameter after a defined number of pumping cycles. This value was used to calculate the actual pumped volume for each cycle. Pumping efficiency was measured by dividing the actual pump volume per stroke by the total volume of the pump. Note that the efficiency is not expected to reach 100% due to limitation in the deformability of the drive membrane material.
This application claims the benefit of U.S. Provisional Application No. 63/416,009 filed on Oct. 14, 2022, the complete disclosure of which is incorporated herein by reference for all purposes.
Number | Date | Country | |
---|---|---|---|
63416009 | Oct 2022 | US |