The invention relates to a micromechanical spring, to a method for manufacturing said spring from a semiconductor material and to the use of the micromechanical spring in micromechanical systems.
It is known to use meandering micromechanical springs in order to achieve a, to some degree, linear deflection behavior of an oscillator such as, for example, same mass which is suspended from springs. However, meandering springs have in each case relatively large dimensions or a relatively large surface in the plane of the substrate, for which reason more substrate area is required and the springs have a relatively large mass compared to simple bar springs. Meandering springs also have the disadvantage that the linearity of their deflection behavior depends substantially on the number of their turns, as a result of which meandering springs with a particularly pronounced linear deflection behavior have the disadvantages described above to a greater degree.
An object of the present invention is to propose a micromechanical spring which has a substantially adjustable, in particular linear, deflection behavior within a defined deflection interval and which has, in particular, relatively small dimensions.
The invention relates to the idea of proposing a micromechanical spring comprising at least two bar sections which, in the undeflected state of the spring, are oriented substantially parallel to one another or are at an angle of less than 45° with respect to one another, and one or more connecting sections which connect the bar sections to one another, wherein the bar sections can be displaced relative to one another, and/or can be deflected relative to one another, in their longitudinal direction, and wherein the spring has, in the direction of its bar sections, a substantially adjustable, in particular linear force-deflecting behavior and/or a substantially constant spring stiffness within a defined deflection interval.
The invention relates, in particular, to a micromechanical spring comprising at least two bar sections which, in the undeflected state of the spring, are oriented substantially parallel to one another or are at an angle of less than 45° with respect to one another, and one or more connecting sections which connect the bar sections to one another, wherein the bar sections can be displaced relative to one another, and/or can be deflected relative to one another, in their longitudinal direction, and wherein the spring has a force-deflecting behavior with a negative nonlinearity coefficient of the second order of the spring stiffness, at least with respect to a deflection of its bar sections, which corresponds, in particular, to softening of the spring stiffness as the deflection increases. This is particularly advantageous for purposes of compensating the behavior of conventional springs which have increasing hardness as the deflection increases.
The micromechanical spring according to aspects of the invention has, compared to previously known micromechanical springs, the advantage that the deflection interval within which the spring has a substantially adjustable, in particular linear, deflection behavior, is relatively large and that the spring has relatively small dimensions in this context.
The micromechanical spring preferably has at least two bar sections which are arranged substantially directly opposite one another and are connected to one another by means of a connecting section.
A bar section differs from a connecting section in particular at least in that the bar section is significantly longer, particularly preferably at least twice as long, as the at least one adjoining connecting section, wherein these two sections can merge with one another, in particular in the form of at least one rounded portion.
The bar sections of meandering springs are not substantially displaced with respect to one another in their longitudinal direction in the course of a deflection.
The term deflection is expediently understood to refer to the deflection travel or the deflection distance.
A spring is preferably understood to be a spring system and/or an oscillator which comprises one or more spring segments or spring elements, and, in particular, additionally comprises one or more seismic masses. In this context, this spring or this micromechanical oscillator is particularly preferably deflectable at least substantially in the direction of its at least two bar sections, and has a substantially adjustable, in particular linear, deflection behavior in this direction.
A substantially linear deflection behavior of a spring is preferably understood to be a substantially linear relationship between the deflection travel and the restoring force, in particular a substantially constant spring stiffness.
The non-linearity coefficient of the second order of the spring stiffness, also simply referred to as non-linearity coefficient, is preferably understood to be the parameter or factor β [1/m2] in the following equation of the normalized spring stiffness as a function of the deflection x0:
{circumflex over (k)}(x0)=(1+αx0+βx02),
where the following relationships apply:
k(x0)=k0(1+αx0+βx02), {circumflex over (k)}(x0)=k(x0)/k0.
The spring stiffness is expediently equal to the quotient of the restoring force or of the deflection force divided by the deflection travel.
A substantially linear spring and/or a linear spring is preferably understood to be a micromechanical spring according to aspects of the invention and/or a possible developed embodiment.
The bar sections and connecting sections are preferably each rigidly connected to one another.
The spring preferably couples two micromechanical elements to one another or is coupled at least to a substrate, wherein the spring has, for the purpose of coupling, in each case a coupling region and/or a coupling element which comprises, in particular, at least one additional micromechanical spring element, wherein the at least one additional spring element is coupled in a substantially rigid fashion to the rest of the spring. As a result, in particular the properties of a non-linear micromechanical spring element can be compensated. The spring particularly preferably has one or more micromechanical spring elements with which said spring is coupled via a seismic mass. In this context, the entire spring has a substantially adjustable, in particular linear, deflection behavior in the direction of the bar sections. Such an embodiment of the spring permits the deflection properties or oscillation properties of a spring, comprising a seismic mass, at least one, in particular three, simple spring elements, in particular bar spring elements, to be adjusted by means of an expedient embodiment of the bar sections and of the at least one connecting section. In this context, preferably substantially linear deflection properties and/or oscillation properties of the spring are adjusted substantially in the direction of their bar sections. This design is particularly suitable for embodying an oscillator which is suspended from simple spring elements and has essentially unadjusted, in particular non-linear properties, by means of coupling or additional suspension by means of the bar sections and the at least one connecting section, to form an overall spring whose deflection properties and/or oscillation properties can be substantially adjusted, in particular linearly.
Two or more micromechanical springs are alternatively preferably coupled to one another, in particular rigidly, by means of a seismic mass.
The fabrication parameters of the spring, comprising preferably at least the spatial dimensions and/or the material parameters of the bar sections and of the at least one connecting section and, in particular, of the coupling regions and/or of the coupling elements, have, in particular in each case, values or are, in particular in each case, configured such that the spring has, in the direction of its bar sections, a substantially adjustable and/or linear deflection behavior, at least within a defined deflection interval.
It is expedient that the bar sections and the connecting section or sections of the spring is/are embodied and arranged so as to be substantially u-shaped or v-shaped or s shaped in the undeflected state.
The substantially adjustable and/or linear deflection behavior of the spring is preferably determined at least by the embodiment of the bar sections with defined lengths and widths and by the arrangement of the at least two bar sections at a defined distance from one another.
It is preferred for the spring to be composed essentially of or fabricated essentially from monocrystalline silicon.
The crystal structure of the material of the micromechanical spring is preferably oriented in such a way that the perpendicular to the plane of the crystal lattice is oriented at substantially 45° with respect to the perpendicular to the substrate from which the spring is fabricated. This corresponds in particular to Miller indices of <1,1,0>.
The absolute value of the nonlinearity coefficient of the second order of the spring stiffness of the spring with respect to a deflection substantially in the direction of its bar sections is preferably less than 2 000 000 1/m2, in particular less than 300 000 1/m2.
It is preferred that the spring has a negative nonlinearity coefficient of the second order of the spring stiffness with respect to its deflection or the deflection of at least one of its bar sections in the direction of the bar sections. This corresponds, in particular, to softening of the spring stiffness as the deflection increases, which can be advantageous for purposes of compensating the deflection behavior of conventional spring elements which have increasing hardness as the deflection increases.
The spring has preferably at least one coupling element comprising at least one additional spring element, the spring stiffness of which changes within a defined deflection interval, wherein the entire spring is embodied in such a way that this changing spring stiffness of the at least one additional spring element is compensated overall, and the spring stiffness of the entire spring is substantially constant with respect to a deflection substantially in the direction of its bar sections within the defined deflection interval. As a result, it is particularly preferably possible to compensate the behavior of an additional spring element, which increases in stiffness as a function of the deflection, in that the spring segment composed of the at least two bar sections, which are substantially parallel or are at an angle of less than 45° with respect to one another, and the connecting sections which connect said bar sections, is configured with a behavior which decreases in stiffness with respect to the deflection, and the entire spring therefore has a substantially linear deflection behavior within a relatively large, defined deflection interval.
In addition, the invention relates to a method for manufacturing the micromechanical spring from a semiconductor, in particular from monocrystalline silicon.
The invention also relates to the use of the micromechanical spring in a micromechanical system, in particular in micromechanical sensors.
The micromechanical sensor according to aspects of the invention is provided for use in micromechanical systems, preferably in micromechanical sensors. The micromechanical spring is particularly preferably provided for use in acceleration sensors because in such sensors a linear relationship between acceleration which acts on a mass suspended from springs and the deflection of the mass which is to be evaluated is desirable, for which purpose springs with a deflection behavior which is as linear as possible are appropriate. Alternatively, the use of the spring according to aspects of the invention is preferably proposed in optical switches, in particular for permitting linear displacement travel of mirror actuators. In addition, it is particularly preferred to use the spring according to aspects of the invention in micromechanical resonators, in particular in vibration sensors. Furthermore, the use of the spring according to aspects of the invention in micromechanical rotation rate sensors is preferred, in particular for suspending the seismic masses and particularly preferably for permitting linear deflections with respect to the primary mode or driving mode.
As a result, quite particularly interference which is referred to as a quadrature, and which corresponds to an interference signal of the reading mode, which signal is usually produced by fabrication inaccuracies of the springs, can be avoided by the symmetrical suspension of the seismic mass from at least four springs according to aspects of the invention. In addition, relatively large, linear deflections in the driving mode can be implemented in a rotation rate sensor by using the spring according to aspects of the invention.
The invention is best understood from the following detailed description when read in connection with the accompanying drawings. Included in the drawings are the following figures:
of a bar spring and of a meandering spring as a function of the deflection,
The black curve in
as a function of a deflection in the x direction which is related to the limiting value of the spring stiffness k0 for small deflections. The grey curve shows an exemplary typical profile of the normalized spring stiffness of an oscillator with meandering bar springs as a function of the deflection, which oscillator has the same primary frequency as the oscillator with the original bar geometries which is illustrated in
The problem of such non-linear primary oscillators is that they can be deflected only up to a certain maximum amplitude before instabilities occur.
A further possible advantage is that the structure can be configured in such a way that, as the deflection increases, softening of the spring stiffness is brought about, instead of hardening of the spring stiffness occurring, as is known from conventional springs.
Calculations and measurements have shown that by adjusting the geometry of this exemplary spring element 10 it is possible to generate any desired, in particular linear, deflection behavior and also stiffness-reducing behavior.
a) and b) illustrate exemplary embodiments in which a plurality of substantially linear springs are firmly and rigidly connected to one another, for example by means of the seismic mass I, and can be correspondingly used in combination.
Here, the rigid connection in
In the text which follows, exemplary methods for implementing and/or developing linear springs as shown above and/or for developing micromechanical springs with an adjustable deflection behavior are described:
The method of finite elements provides the possibility of describing in a computer-supported fashion spring properties of a bar arrangement composed of a certain material whose elastic properties are known. It is possible, for example, to describe the spring stiffness values in all the spatial directions and/or about all the spatial axes. For this purpose, the position of the spring, which corresponds to an end of the spring which is held in a secured fashion or clamped in, is provided with a corresponding peripheral condition, and the position which corresponds to an end which is held in a free or deflectable fashion, is deflected by way of example by a specific amount in a spatial direction or about a spatial axis. From the result of the analysis, for example by determining the reaction force acting on the deflection travel, the stiffness of the spring can be calculated. In order to determine the spring stiffness, it is also possible to use other known methods such as, for example, the effect of a force on the free end or of an acceleration on a suspended mass. In addition, for example non-linear material properties and geometric non-linearities can be depicted completely in the finite element analysis. It is therefore possible, with given dimensions of a material arrangement, to determine the deflection-dependent spring stiffness and therefore the linearity behavior. In the text which follows, a method is described with which the desired deflection behavior can be achieved and/or adjusted.
At first, one or more certain embodiments of a spring are selected, and the following investigations are carried out for each individual embodiment. After the analysis of the individual investigations, it is possible to decide on the optimum spring embodiment.
For a spring embodiment, the dimensions which can be varied are then selected. If n free geometry parameters ξi (i=1 . . . n), which are represented by the vector {right arrow over (ξ)}=(ξ1, ξ2, . . . ξn) are available, an n-dimensional parameter field is created as a result. Typically, certain restrictions apply to the parameters ξi
Finally, a number of mi values which lie within the range └aξ
of different parameter vectors (ξ1,j
From these it is possible to calculate the spring stiffness values
where qε[1, 2, . . . p]. The parameters k0, α and β of the function k(x0)=k0(1+αx0+βx02) can then be determined in such a way that the spring constants K(xq) are approximated by K(xq), for example according to the principle of the least mean square error. The linear spring constant k0 and the non-linearity coefficient β are therefore obtained for each parameter set (ξ1,j
If the non-linearity coefficient β has then been determined for all the parameter sets of all the spring embodiments, the parameter sets and/or spring embodiments which have the desired properties in terms of the stiffness and the non-linearity coefficient β etc. can be selected.
Method of Analytical Modeling:
If one restricts themselves to simple bar geometries, it is possible to design an analytical model according to the bar theory which describes the desired properties.
The adjustment of the non-linearity coefficient can be done by parameter optimization of the geometry dimensions within the analytical model.
A further possibility is experimental investigation of variants of selected spring concepts. For example, it is possible to investigate oscillators with masses which are suspended from the spring elements to be investigated. It is possible to draw conclusions about the non-linearity coefficient from this. However, owing to the expenditure on production and measurement it is only possible to analyze relatively small sets of dimensions in this way.
In the text which follows, an exemplary micromechanical linear spring will be described in more detail and compared with a conventional micromechanical meandering spring with optimized linearity. The peripheral conditions adopted are:
(A) The structural height h is 100 μm.
(B) The material used is monocrystalline silicon, wherein the coordinate system, which is given by the crystal directions, is rotated through 45 degrees about the wafer perpendicular with respect to the coordinate system of the element.
(C) The spring stiffness in the deflection direction is intended to be 400 Nm−1. If a mass of 2 μg is held by two springs, a natural frequency in the deflection direction of 20 kHz occurs.
A conventional meandering spring having the dimensions lM=436 μm, wM=18 μm and dM=20 μm has a spring stiffness of 400 Nm−1. The silicon surface occupied by the meandering structure is 0.024 mm2.
The different linearity behavior of these two different springs from
Number | Date | Country | Kind |
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10 2007 042 683.8 | Sep 2007 | DE | national |
10 2007 057 044.0 | Nov 2007 | DE | national |
This application is the U.S. national phase application of PCT International Application No. PCT/EP2008/060801, filed Aug. 18, 2008, which claims priority to German Patent Application No. DE 10 2007 042 683.8, filed Sep. 10, 2007, and German Patent Application No. 10 2007 057 044.0, filed Nov. 27, 2007, the contents of such applications being incorporated herein by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2008/060801 | 8/18/2008 | WO | 00 | 3/9/2010 |