The device generally relates to microparticle filtration for a laundry appliance and, more specifically, relates to sensors for detecting accumulation of microparticles on fine-particle filters for laundry appliances.
According to another aspect of the present disclosure, a laundry appliance includes a controller configured to operate the laundry appliance in response to an enable signal, a lock detection circuit that monitors a lock of a door for the laundry appliance, the lock detection circuit configured to selectively communicate the enable signal, a filter detection circuit electrically interposing the lock detection circuit and the controller and monitoring a filter of the laundry appliance, and a bypass circuit electrically interposing the lock detection circuit and the controller, wherein the lock detection circuit is configured to communicate the enable signal to the controller via the filter detection circuit when the door is unlocked, and further configured to communicate the enable signal via the bypass circuit when the door is locked.
According to another aspect of the present disclosure, a laundry appliance includes a tub positioned within an outer cabinet, a drum that is rotationally operable within the tub, a fluid pump that directs a process fluid through a fluid path that includes the tub, and a filter that accumulates microparticles in the fluid path, a pressure sensor having a membrane that moves from an initial position in response to the accumulation of the microparticles, an arm operably coupled with the pressure sensor, and a retention feature interposing the arm and the filter to operably couple the pressure sensor with the filter, wherein the retention feature maintains the membrane away from the initial position in response to the accumulation of the microparticles within the filter.
According to an aspect of the present disclosure, a filtration assembly for a laundry appliance includes a filter that captures microparticles in a fluid path. A pressure sensor has a membrane that moves from an initial position in response to a decrease in a fluid flow through the filter. An arm is operably coupled with the pressure sensor. A retention feature interposes the arm and the filter to operably couple the pressure sensor with the filter. The retention feature biases or maintains the membrane away from the initial position in response to the decrease in the fluid flow through the filter and the filter remaining in the fluid path.
According to another aspect of the present disclosure, a laundry appliance includes a tub positioned within an outer cabinet. A drum is rotationally operable within the tub. A fluid pump directs a process fluid through a fluid path that includes the tub. A filtration assembly is in the fluid path and includes a filter that accumulates microparticles in the fluid path. A pressure sensor has a membrane that moves from an initial position in response to the accumulation of the microparticles. An arm operably couples with the pressure sensor. A retention feature interposes the arm and the filter to operably couple the pressure sensor with the filter. The retention feature biases or maintains the membrane away from the initial position in response to the accumulation of the microparticles within the filter.
According to another aspect of the present disclosure, a filtration assembly for a laundry appliance includes a filter that captures microparticles in a fluid path. A pressure sensor has a housing that defines a chamber and a hole in communication with the chamber. The pressure sensor includes a membrane that is disposed in the housing and moves from an initial position in response to a decrease in a fluid flow through the filter. An arm extends through the passage and is operably coupled with the membrane. A magnetic connection is between the arm and the filter. The magnetic connection biases the membrane away from the initial position in response to the decrease in the fluid flow through the filter and the filter remaining in the fluid path.
According to another aspect of the present disclosure, a filtration assembly for a laundry appliance includes a filter that captures microparticles in a fluid path. A pressure sensor has a housing that defines a chamber and a hole in communication with the chamber. The pressure sensor includes a membrane that is disposed in the housing and moves from an initial position toward an extended position in response to a decrease in a fluid flow through the filter. An arm extends through the passage and is operably coupled with the membrane. A magnetic connection is between the arm and the filter. The magnetic connection latches the membrane in the extended position in response to the membrane moving into the extended position.
According to another aspect of the present disclosure, a filtration assembly for a laundry appliance includes a filter that captures microparticles in a fluid path. A pressure sensor has a membrane that moves from an initial position in response to a decrease in a fluid flow through the filter. An arm is operably coupled with the pressure sensor. A biasing member moves toward a compressed position in response to engaging the filter at a first end of the biasing member and the arm at a second end of the biasing member. The arm defines a notch that receives the biasing member to bias the membrane away from the initial position in response to the decrease in the fluid flow through the filter and the filter remaining in the fluid path.
According to another aspect of the present disclosure, a control circuit for a laundry appliance includes a controller configured to operate the laundry appliance in response to an enable signal. A lock detection circuit monitors a lock of a door for the laundry appliance. The lock detection circuit is configured to selectively communicate the enable signal. A filter detection circuit electrically interposes the lock detection circuit and the controller and monitors a filter of the laundry appliance. A bypass circuit electrically interposes the lock detection circuit and the controller. The lock detection circuit is configured to communicate the enable signal to the controller via the filter detection circuit when the door is unlocked and communicate the enable signal via the bypass circuit when the door is locked.
These and other features, advantages, and objects of the present disclosure will be further understood and appreciated by those skilled in the art by reference to the following specification, claims, and appended drawings.
In the drawings:
The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles described herein.
The present illustrated embodiments reside primarily in combinations of method steps and apparatus components related to microfiber detection for a laundry appliance. Accordingly, the apparatus components and method steps have been represented, where appropriate, by conventional symbols in the drawings, showing only those specific details that are pertinent to understanding the embodiments of the present disclosure so as not to obscure the disclosure with details that will be readily apparent to those of ordinary skill in the art having the benefit of the description herein. Further, like numerals in the description and drawings represent like elements.
For purposes of description herein, the terms “upper,” “lower,” “right,” “left,” “rear,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the disclosure as oriented in
The terms “including,” “comprises,” “comprising,” or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by “comprises a . . . ” does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
Referring now to
According to various aspects of the device, the laundry appliance 12 includes a tub 18 that is positioned within an outer cabinet 20. A drum 22 is rotationally operable within the tub 18 and defines a processing space 24, within which laundry articles are processed. A fluid pump 26 directs the process fluid 16 through the fluid path 15. The fluid path 15 includes the tub 18 and the processing space 24 of the rotating drum 22. The filtration assembly 10 is in communication with the fluid path 15 and includes the filter 14. The filter 14 captures and accumulates microparticles 28 from the process fluid 16. The filtration assembly 10 further includes a pressure sensor 30 having a membrane 32 that moves away from an initial position 33 toward a saturated position in response to the accumulation of the microparticles 28. The filtration assembly 10 further includes an arm 34 operably coupled with the pressure sensor 30. A retention feature 36 interposes the arm 34 and the filter 14 to operably couple the pressure sensor 30 with the filter 14. The retention feature 36 maintains the membrane 32 in the saturated position in response to a threshold saturation of the filter 14 with the microparticles 28. For example, the retention feature 36 can bias the membrane 32 away from the initial position 33 in response to the accumulation of the microparticles 28 and the filter 14 remaining in the fluid path 15.
According to various aspects of the device, microparticles 28 are very small micro-sized fibers that are typically made of plastic fibers or plastic-associated fibers that are too small for conventional filters to capture. Such micro-sized fibers if unfiltered, may be delivered to various external drains 38 via a drain conduit 39 and into a water supply or into the groundwater. The filtration assembly 10 described herein provides for detecting accumulation of the microparticles 28 in or on the fine-particle filter 14. The filtration assembly 10 provides a mechanism for providing an interference function between the pressure sensor 30 (e.g., a pressure switch) and the filter 14 that requires removal of the filter 14 from the laundry appliance 12 in order to reset the retention feature 36 and pressure sensor 30. For example, the retention feature 36 can include a latch or other interface that provides the interference function, which may include a latching/unlatching function, a locking function, a toggling function (e.g., maintaining a certain position until an unlatching event occurs), or the like. The present interference implementation can limit additional wiring and/or changes in hardware or software to a control system for the laundry appliance 12. Rather, the interference implementation described herein can employ mechanical or electro-mechanical mechanisms to achieve the interference function.
Referring more particularly to
Referring now more particularly to
With continued reference to
According to the various aspects of the device, process fluid 16 can include, but is not limited to, water, air, detergent and other laundry chemistry, particulate and soil from processed articles, microparticles 28, and other ingredients and byproducts of laundry cycles.
Use of the primary filter 70 in capturing larger particles can extend the life of the fine-particle filter 14 by allowing only microparticles 28 to engage a filter member of the fine-particle filter 14. It is contemplated that the primary filter 70 will be cleaned or otherwise maintained after each load of laundry, daily, weekly or other similar short period of time. In this manner, only the microparticles 28 pass through the primary filter 70 to be captured by the fine-particle filter 14. Using this configuration, the fine-particle filter 14 may be cleaned, replaced, or otherwise maintained monthly, every other month, or some other longer period of time.
With continued reference to
It is contemplated that each of the filters 14, 70 can be selectively removed from the appliance 12. With respect to the fine-particle filter 14, removal of the fine-particle filter 14, or a portion thereof, is intended to contain the captured microparticles 28 and prevent the release of the microparticles 28. In this manner, as described herein, the microparticles 28 that are contained within the fine-particle filter 14 can be captured within a storage area. Accordingly, the fine-particle filter 14 includes the container 52 which is meant to capture and secure the microparticles 28 for later disposal and recycling.
Referring again to
Referring again to
When saturated with microparticles 28 in the saturation condition, the flow of process fluid 16 through the fine-particle filter 14, if not addressed, is slowed. Stated another way, as the process fluid 16 moves through the fine-particle filter 14 and the volume of microparticles 28 accumulates, the flow of process fluid 16 can be slowed. Accordingly, because of the slowed volume of the process fluid 16 through the fine-particle filter 14, the process fluid 16 may accumulate within the tub 18 due to the consistent velocity and flow of fluid into the tub 18. To account for this potential, the filtration assembly 10 adjusts the operation of the appliance to provide for the continued movement of process fluid through the fine particle filter and to the outlet.
With continued reference to
With continued reference to
In a preferred example, the pressure sensor 30 is disposed in close proximity to the fine particle filter 14 and the filter housing 54. The flow of process fluid 16, when slowed, can also result in an increase in the amount of process fluid 16 within the tub 18. As a result, the fluid level of the process fluid 16 within the tub 18 can be measured using the pressure sensor 30 within the fluid path 15 of the appliance 12. The pressure sensor 30 can measure the amount of process fluid 16 within the tub 18 based upon a ratio of a particular water column over time.
For example, as will further be described herein, the pressure sensor 30 may have an air connection with the tub 18 or another portion of the fluid path 15 and, as water accumulates in areas of the fluid path 15, the pressure of the air may increase and cause the pressure sensor 30 to detect the saturation condition of the filter 14. It is also contemplated that the amount of process fluid 16 within the tub 18 can also be measured by various pressure monitors, floats, fluid flow monitors that monitor an amount of process fluid 16 entering the tub 18 versus an amount of process fluid 16 leaving the tub 18, and other similar sensors that can be used for measuring, or estimating, an amount of process fluid 16 within the tub 18.
Various notifications regarding the fine-particle filter 14 as well as the primary filter 70 can be delivered to the user via a user interface of the appliance 12 or other human-machine interface (HMI) 94. The HMI 94 can interact with a user to inform the user concerning the status of the fine-particle filter 14 and the primary filter 70. The HMI 94 can also send messages to a portable computing device, such as a smart phone, tablet, wearable device, or other similar computing device. Messages can be sent from the HMI 94 to the portable computing device for alerting a user that a particular portion of the fine-particle filter 14 and/or the primary filter 70 requires maintenance or otherwise requires some form of attention. For example, the HMI 94 may be configured to present a message indicating removal of the fine-particle filter 14 is necessary to resume a laundry operation of the laundry appliance 12 or to begin a subsequent laundry operation.
Referring now to
For example, the valves 98 may have electrical valves in the form of one or more solenoids that can open or close in response to electrical current flowing through the solenoid. Accordingly, the fluid path 15 can be interrupted by controlling the control signals to the valves 98 via the controller 92 or another device (e.g., a microswitch 106) supplying the control signals. In the illustrated and non-limiting aspect of the device, an electrical conduit 104 electrically couples with the microswitch 106 provided with the filtration assembly 10. The microswitch 106 is operably coupled with the pressure sensor 30, as will be further described herein, and is configured to energize or de-energize the valves 98 in response to the pressure sensor 30, or other fluid-related sensor, detecting the saturation condition of the file-particle filter 14.
Referring now to
Still referring to
Still referring to
As previously described, the filtration assembly 10 includes the arm 34 that is operably coupled with the pressure sensor 30 and is selectively coupled with the filter 14 via the retention feature 36. In the present example, engagement of the retention feature 36 may be achieved by the membrane 32 of the pressure sensor 30 being moved away from the initial position 33 of the membrane 32 to an extended position 147. As previously described, the membrane 32 of the pressure sensor 30 moves from the initial position 33 in response to pressure caused by the saturation condition of the filter 14. For example, the pressure sensor 30 may be in communication with a detection fluid, such as air, having a pressure that may increase in response to the saturation condition causing the membrane 32 to extend.
As depicted, the second biasing member 130 may be disposed generally orthogonal relative to the second shaft 122, and the notch 136 may extend radially into the second shaft 122. The notch 136 may generally face, or extend into the second shaft 122, a direction common to an extension direction 148 of the second biasing member 130. The notch 136 includes a peripheral wall 150 that is configured to mate with or otherwise receive an end of the second biasing member 130. For example, the second biasing member 130 includes a pin 152 that is configured to extend or retract in response to the bias of the spring 144 and the second biasing member 130. When the notch 136 receives the pin 152, due to the force provided by the spring 144 of the second biasing member 130, the pin 152 engages the peripheral wall 150 of the notch 136 to lock the second shaft 122 in an extended position of the second shaft 122. Accordingly, via the arm 34, the membrane 32 of the pressure sensor 30 may be retained in the extended position 147 until the filter 14 has been removed
Accordingly, as exemplified in
Once the filter 14 is removed via, for example, the cartridge 50, being removed, the first shaft 120 disengages the first switch 108 to open the first switch 108. Contemporaneously, the second biasing member is separated from the second shaft. As described herein, this removal causes the second shaft 122 to retract due to the biasing force provided by the first biasing member 116 to close the second switch 110. In this state, the filter detection circuit 124 remains open due to the open state of the first switch 108. Upon re-insertion of the filter 14, or insertion of a new filter 14, the first shaft 120 engages the first switch 108 to close the first switch 108 and thereby close the filter detection circuit 124.
Still referring to
With particular reference to
With particular reference to
With specific reference to
It is contemplated that, although the microswitch 106 controls the control signal to the pre-wash valve 98a in the illustrated examples, such control signals may, in addition or in an alternative, be communicated by the controller 92. Further, feedback to the controller 92 via electrical coupling to the first and second conductors 112a, 112b may be provided to allow the controller 92 to detect when the pre-wash valve 98a or the washing valve are activated or deactivated. In some examples, circuitry in communication with the controller 92 is provided inside the pressure sensor 30, and movement of the membrane 32 causes closing or opening of feedback signals for the controller 92. Based on this information, the controller 92 can be configured to communicate the various messages to the HMI 94 to indicate a reason for operation of the laundry appliance 12 being interrupted. It is also contemplated that, although illustrated in reference to the pre-wash valve 98a in
In general, the interference function shown and described in the preceding figures herein can provide for a physical connection between the pressure sensor 30 and the filter 14 that, in some instances, may only be broken upon removal of the filter 14 from the laundry appliance 12. Accordingly, the present disclosure may provide for reduced expansion to the controller 92 and/or electrical connections and limited complexity for software modification.
Referring now to
As a pressure corresponding to the saturated condition is reached, air in the chamber 166 may push on a first face 170 of the membrane 32 of the pressure sensor 30 to cause the membrane 32 to deform from the initial position 33 to the extended position 147. For example, the membrane 32, which may be circular in shape in some examples, may be fixedly secured to the housing along a perimeter 172 of the membrane 32 and spaced from the sensor housing 164 along the central portion 174 of the membrane 32. Upon a pressure increase on the first face 170 of the membrane 32, the membrane 32 deflects after reaching a threshold pressure corresponding to the saturation condition. The reaching of this threshold pressure causes the central portion 174 of the membrane 32 to deflect. In this way, the membrane 32 deforms to form a concave shape of the first face 170 and a corresponding convex shape of a second face 176, opposite the first face 170. As depicted in
With continued reference to
It is contemplated that the hole 178 in the sensor housing 164 may be fluidly sealed around the arm 34, such that disposition of the arm 34 in the hole 178 does not result in air leakage through the hole 178 from the chamber 166. In this way, normal operation of the sensor membrane 32 of the pressure sensor 30 may continue. It is also contemplated that the body 180 of the arm 34 may be directly or indirectly coupled with the central portion 174 of the membrane 32 or another portion of the membrane 32. For example, a plate, which may be fastened to the membrane 32, can interpose the arm 34 and the membrane 32. In other examples, the body 180 of the arm 34 is coupled directly to the membrane 32 via fastener. It is contemplated that the arm 34 includes the body 180, as well as other mechanical linkages between the membrane 32 and the retention feature 36 formed from the magnetic connection 162.
As illustrated in
Still referring to
In operation, as pressure increases in the chamber 166 of the sensor housing 164 due to the accumulation of the microparticles 28 in the filter 14, the membrane 32 expands from the initial position 33 toward the extended position 147. Movement of the membrane 32 causes the arm 34 to move with the membrane 32, through the hole 178, and toward the metallic component 186. Once the saturation condition occurs and the pressure inside the chamber 166 has reached a threshold pressure, the magnet 182 is in close proximity to the metallic component 186. As a result, the magnetic force between the magnet 182 and the metallic component 186 causes the arm 34 to be pulled toward the filter housing 54 to achieve the retention feature 36. The membrane 32 of the pressure sensor 30 is therefore latched in the extended position 147 via the magnetic connection 162 until the filter 14 is removed. Upon removal of the filter 14, and provided the air pressure is below the pressure threshold, the membrane 32 returns toward the initial position 33.
In general, the filtration arrangement shown and described in the preceding figures may provide for an interference function that activates when the filtration assembly 10 needs to be serviced due to clogging. The interference function may be achieved without requiring substantial modifications to existing hardware or software layouts or architectures for the laundry appliance 12 but may rather apply mechanical and/or electromechanical operations to provide the interference function. The resulting interference function may limit operation of the pumps 26, the valves 98, other hydraulic operational components that control the fluid path 15 through the laundry appliance 12, or the controller 92, as will be described below. By alerting the user to change the filter 14 and limiting operation of the laundry appliance 12 in response to the saturation condition, the present filtration assembly 10 may provide for increased recycling of microparticles 28 and a more efficient operation of the laundry appliance 12.
Referring now to
Still referring generally to
Referring now to
Still referring to
In the present example, the filtration assembly 10 may incorporate at least a portion of the door lock detection circuit 202 and the filter detection circuit 124. For example, a relay 218 may be provided in communication with the door lock 204 and within a common unit 220 for the filtration assembly 10. The unit 220 may be a housing or other structure that may mechanically couple various portions of filtration assembly 10 (e.g., the pressure sensor 30, the microswitch 106, the relay 218, and/or other components). Although illustrated as being included in the unit 220, it is contemplated that the relay 218 may be disposed within the ACU 216 in an alternative.
Referring now to
The solenoid 230 and the door switch 222 electrically interpose the live conductor 112a and the controller 92. In particular, a control node 232 may be communicatively coupled with the controller 92 and selectively activated by the controller 92 to selectively provide power across the solenoid 230 when the door switch 222 is closed (e.g., when the door 206 is closed). In some examples, the control node 232 extends between the door switch 222 and the at least one contact 240. In some examples, the controller 92 is configured to operate a triode for alternating current (TRIAC) 234 to control AC voltages to the solenoid 230 to cause and/or maintain the locked position of the door 206 of the appliance 12. Accordingly, the TRIAC 234 may interpose the controller 92 and the neutral conductor 112b, with a gate 235 of the TRIAC 234 being controlled by the controller 92.
Still referring to
The feedback node 236 may also be in electrical connection with the door relay 218. For example, the feedback node 236 may extend between the lock 204 switch and a coil 238 of the door relay 218. In particular, the door relay 218 includes the coil 238 that, upon being energized via electrical potential between the feedback node 236 and the neutral conductor 112b, causes electrical communication between the live conductor 112a and the bypass circuit 208. For example, the door relay 218 includes at least one contact 240, 242, which may include a normally-closed contact 240 and a normally-open contact 242, such that, when the coil 238 is deenergized, the door relay 218 provides electrical communication between the live conductor 112a and the filter detection circuit 124 and limits electrical communication between the live conductor 112a and the bypass circuit 208. The coil 238 may be energized in response to the door 206 being locked and de-energized in response to the door 206 being unlocked. The enable signal may be configured to pass through the at least one contact 240, 242 and the filter detection circuit 124 when the coil 238 is de-energized and pass through the at least one contact 240, 242 and the bypass circuit 208 when the coil 238 is energized.
When the coil 238 is energized, the door relay 218 provides electrical communication between the live conductor 112a and the bypass circuit 208 and limits electrical communication between the live conductor 112a and the filter detection circuit 124. Accordingly, the delayed reaction between the signal to energize the solenoid 230 and the lock switch 231 being closed may be accounted for by the relay 218.
With continued reference to
Still referring to
When the filter 14 is present in the filter housing 54, the filter switch 226 closes connection to the bypass circuit 208. When the filter 14 is not present, the filter switch 226 closes connection to the sink node 246. Thus, one state of the control circuit 200 allows electrical current to flow through the filter detection circuit 124 from the live conductor 112a to the controller 92, and another state allows electrical current to flow through the filter detection circuit 124 from the live conductor 112a to the indicator 228.
The indicator 228 may be a light emitting device, such as a light emitting diode (LED) 247 or an indicator lamp, such as an incandescent lamp, or any other electrical output device (e.g., an audio speaker) configured to communicate to a user an indication that the filter 14 is saturated or not present. In operation, the controller 92 may receive an input via, for example, a button or switch operable by the user, to start a cycle. If the door 206 is open, the filter 14 is not saturated, and the filter 14 is present, the controller 92 receives the enable signal in the form of electrical power between the live conductor 112a and the neutral conductor 112b by electrical current flowing from the live conductor 112a, through the normally closed contact 240 of the door relay 218, the saturation switch 224, and the filter switch 226, and to the controller 92. If the door 206 is shut (e.g., the door switch 222 is closed), the controller 92 communicates, via the TRIAC 234, an electrical signal to the door lock 204 to energize the solenoid 230.
In some examples, the filter detection circuit 124 includes the filter saturation switch 224 configured to selectively power one of the controller 92 and the indicator 228 based on the saturation condition of the filter 14. In one instance, the filter saturation switch 224 may be configured to power the indicator 228 in response to the filter 14 being saturated with microparticles 28 and the door 206 being unlocked. In another instance, the filter saturation switch 224 may be configured to provide the enable signal to the controller 92 in response to the door 206 being unlocked and the filter 14 being free from the saturation condition.
When the solenoid 230 is activated, the door lock switch 231 is closed, and the lock switch 231 is closed, the feedback node 236 communicates an electrical signal to the controller 92. In response, the controller 92 may verify that the door 206 has been locked. Further, in response to the door lock switch 231 being closed, the door relay 218 is energized, causing the normally open contact 242 to close and provide the enable signal, in the form of electrical power, to the controller 92. It is contemplated that, between deenergized and energized states of the door relay 218, the controller 92 may remain powered via additional circuits that may dissipate electrical energy in the form of current to the controller 92 to avoid electrical interruptions when no saturation condition and the filter 14 is present. In some examples, the switching time between the energized and deenergized states of the door relay 218 may be fast enough to limit electrical interruption to the controller 92 when no saturation condition and the filter 14 is present. The door relay 218 may be a solid-state relay or any other relay configured to activate and/or deactivate circuits in response to receiving an operating voltage.
Continuing with the exemplary operational cycle, if the filter 14 becomes saturated, the saturation switch 224 may close contact with between the normally closed contact 240 of the door relay 218 and the sink node 246. However, because this cycle is already initiated and the door relay 218 is energized, the live conductor 112a is not electrically connected with the sink node 246 in this state. Accordingly, the indicator 228 is off and the controller 92 continues to be powered despite clogging of the filter 14. Once the cycle finishes and the controller 92 deenergizes the solenoid 230, the door lock switch 231 is opened causing the coil 238 of the relay 218 to be deenergized. As previously described, there may be a delay between deenergizing of the solenoid 230 and opening of the door lock switch 231.
Following clogging of the filter 14 (e.g., the saturation condition), electrical current from the live conductor 112a is diverted from the bypass circuit 208 through the saturation switch 224 toward the indicator 228. The indicator 228 can then light up in response to being powered to indicate to the user that the filter 14 is either clogged or not present. As previously described with respect to
Referring more particularly to
Referring now to
Referring now to
Although not illustrated in detail, it is contemplated that the contacts previously described with respect to the magnetic connection 162 shown and described with respect to
Referring now to
In general, the control circuit 200 of the present disclosure may provide for universality for a plurality of types and models of laundry appliances that employ a microfiber filtration. Further, the use and application of the one or more harnesses 214 may allow for the enhanced modification and limited manufacturing revisions to incorporate the interference function and allow for limited interruptions after initiation of a wash cycle, a rinse cycle, a spin cycle, or any other operational cycle of the laundry appliance 12. Further, the electrical arrangement of the present control circuit 200 may limit expansion of the controller 92 and limit the need for software revisions or added inputs/outputs.
According to one aspect of the present disclosure, a laundry appliance includes a filter that accumulates microparticles in a fluid path, a pressure sensor having a membrane that moves from an initial position in response to the accumulation of the microparticles, an arm operably coupled with the pressure sensor, and a retention feature interposing the arm and the filter to operably couple the pressure sensor with the filter, wherein the retention feature maintains the membrane away from the initial position in response to the accumulation of the microparticles within the filter.
According to one aspect of the present disclosure, a laundry appliance includes a controller configured to operate the laundry appliance in response to an enable signal, a lock detection circuit that monitors a lock of a door for the laundry appliance, the lock detection circuit configured to selectively communicate the enable signal, a filter detection circuit electrically interposing the lock detection circuit and the controller and monitoring a filter of the laundry appliance, and a bypass circuit electrically interposing the lock detection circuit and the controller, wherein the lock detection circuit is configured to communicate the enable signal to the controller via the filter detection circuit when the door is unlocked and communicate the enable signal via the bypass circuit when the door is locked.
According to one aspect of the present disclosure, a laundry appliance includes a tub positioned within an outer cabinet, a drum that is rotationally operable within the tub, and a fluid pump that directs a process fluid through a fluid path that includes the tub, and a filter that accumulates microparticles in the fluid path, a pressure sensor having a membrane that moves from an initial position in response to the accumulation of the microparticles, an arm operably coupled with the pressure sensor, and a retention feature interposing the arm and the filter to operably couple the pressure sensor with the filter, wherein the retention feature maintains the membrane away from the initial position in response to the accumulation of the microparticles within the filter.
According to one aspect of the present disclosure, a filtration assembly for a laundry appliance includes a filter that captures microparticles in a fluid path. A pressure sensor has a membrane that moves from an initial position in response to a decrease in a fluid flow through the filter. An arm is operably coupled with the pressure sensor. A retention feature interposes the arm and the filter to operably couple the pressure sensor with the filter. The retention feature maintains the membrane away from the initial position in response to the decrease in the fluid flow through the filter and the filter remaining in the fluid path.
According to another aspect of the present disclosure, a laundry appliance includes a tub positioned within an outer cabinet. A drum is rotationally operable within the tub. A fluid pump directs a process fluid through a fluid path that includes the tub. A filtration assembly is in the fluid path and includes a filter that accumulates microparticles in the fluid path. A pressure sensor has a membrane that moves from an initial position in response to the accumulation of the microparticles. An arm operably couples with the pressure sensor. A retention feature interposes the arm and the filter to operably couple the pressure sensor with the filter. The retention feature maintains the membrane away from the initial position in response to the accumulation of the microparticles within the filter.
According to another aspect of the present disclosure, a filtration assembly for a laundry appliance includes a filter that captures microparticles in a fluid path. A pressure sensor has a housing that defines a chamber and a hole in communication with the chamber. The pressure sensor includes a membrane that is disposed in the housing and moves from an initial position in response to a decrease in a fluid flow through the filter. An arm extends through the passage and is operably coupled with the membrane. A magnetic connection is between the arm and the filter. The magnetic connection biases the membrane away from the initial position in response to the decrease in the fluid flow through the filter and the filter remaining in the fluid path.
According to another aspect of the present disclosure, a filtration assembly for a laundry appliance includes a filter that captures microparticles in a fluid path. A pressure sensor has a housing that defines a chamber and a hole in communication with the chamber. The pressure sensor includes a membrane that is disposed in the housing and moves from an initial position toward an extended position in response to a decrease in fluid flow through the filter. An arm extends through the passage and is operably coupled with the membrane. A magnetic connection is between the arm and the filter. The magnetic connection latches the membrane in the extended position in response to the membrane moving into the extended position.
According to another aspect of the present disclosure, a filtration assembly for a laundry appliance includes a filter that captures microparticles in a fluid path. A pressure sensor has a membrane that moves from an initial position in response to a decrease in a fluid flow through the filter. An arm is operably coupled with the pressure sensor. A biasing member moves toward a compressed position in response to engaging the filter at a first end of the biasing member and the arm at a second end of the biasing member. The arm defines a notch that receives the biasing member to bias the membrane away from the initial position in response to the decrease in the fluid flow through the filter and the filter remaining in the fluid path.
According to one aspect of the present disclosure, a laundry appliance comprising the filtration assembly constructed in accordance with any of the aspects of the present disclosure includes a tub positioned within an outer cabinet, a drum that is rotationally operable within the tub, and a fluid pump that directs a process fluid through the fluid path that includes the tub.
According to another aspect of the present disclosure, the filtration assembly further includes a control circuit for the laundry appliance and includes a controller configured to operate the laundry appliance in response to an enable signal. A lock detection circuit monitors a lock of a door for the laundry appliance. The lock detection circuit is configured to selectively communicate the enable signal. A filter detection circuit electrically interposes the lock detection circuit and the controller and monitors the filter of the laundry appliance. A bypass circuit electrically interposes the lock detection circuit and the controller. The lock detection circuit is configured to communicate the enable signal to the controller via the filter detection circuit when the door is unlocked and communicate the enable signal via the bypass circuit when the door is locked.
According to another aspect of the present disclosure, a control circuit for the laundry appliance includes a controller configured to operate the laundry appliance in response to an enable signal. A lock detection circuit monitors a lock of a door for the laundry appliance. The lock detection circuit is configured to selectively communicate the enable signal. A filter detection circuit electrically interposes the lock detection circuit and the controller and monitors the filter of the laundry appliance. A bypass circuit electrically interposes the lock detection circuit and the controller. The lock detection circuit is configured to communicate the enable via the filter detection circuit when the door is unlocked and communicate the enable signal via the bypass circuit when the door is locked.
According to one aspect of the present disclosure, the enable signal is electrical power for the controller.
According to one aspect of the present disclosure, the enable signal is an electrical signal to the lock to energize the lock.
According to one aspect of the present disclosure, the control circuit further includes a relay having a coil and at least one contact operably coupled with the coil, wherein the coil is energized in response to the door being locked and de-energized in response to the door being unlocked.
According to one aspect of the present disclosure, the enable signal is configured to pass through the at least one contact and the filter detection circuit when the coil is de-energized, and the enable signal is configured to pass through the at least one contact and bypass circuit when the coil is energized.
According to one aspect of the present disclosure, the bypass circuit includes a bypass node extending between the controller and the relay.
According to one aspect of the present disclosure, the lock includes a solenoid operable to lock the door when energized. The door lock further includes a lock switch operably coupled with the solenoid and configured to close when the door is locked.
According to one aspect of the present disclosure, the control circuit further includes a door switch in electrical series connection with the solenoid and configured to detect a closed position of the door.
According to one aspect of the present disclosure, the control circuit includes a control node extending between the door switch and the at least one contact.
According to one aspect of the present disclosure, the control circuit includes a feedback node extending between the lock switch and the coil.
According to one aspect of the present disclosure, the filter detection circuit includes a filter saturation switch configured to selectively power one of the controller and an indicator based on a saturation condition of the filter.
According to one aspect of the present disclosure, the filter saturation switch is configured to power the indicator in response to the filter being saturated with microparticles and the door being unlocked.
According to one aspect of the present disclosure, the filter saturation switch is configured to provide the enable signal to the controller in response to the door being unlocked and the filter being free from the saturation condition.
According to one aspect of the present disclosure, the retention feature includes a shaft coupled with the arm and a pin coupled with the filter, the shaft defining a notch configured to receive the pin to maintain the membrane.
According to one aspect of the present disclosure, the laundry appliance includes a spring configured to bias the pin against the shaft.
According to one aspect of the present disclosure, the laundry appliance includes an electrical switch engaged by the shaft in the initial position and that closes a filter detection circuit.
According to one aspect of the present disclosure, the pressure sensor includes a housing that defines a chamber and a hole in communication with the chamber, wherein the arm extends through the hole and operably couples with the membrane.
According to one aspect of the present disclosure, the laundry appliance includes a magnetic connection between the arm and the filter, wherein the magnetic connection maintains the membrane away from the initial position in response to a decrease in fluid flow through the filter.
According to one aspect of the present disclosure, the laundry appliance includes a tub positioned within an outer cabinet, a door having a lock for opening of the door, a drum that is rotationally operable within the tub, and a fluid pump that directs a process fluid through the fluid path that includes the tub.
According to one aspect of the present disclosure, the laundry appliance includes a controller configured to operate the laundry appliance in response to an enable signal.
According to one aspect of the present disclosure, a lock detection circuit monitors the lock and selectively communicates the enable signal.
According to one aspect of the present disclosure, a filter detection circuit monitors the filter and electrically interposing the lock detection circuit and the controller.
According to one aspect of the present disclosure, a bypass circuit electrically interposes the lock detection circuit and the controller, wherein the lock detection circuit is configured to communicate the enable signal to the controller via the filter detection circuit when the door is unlocked, and further configured to communicate the enable signal via the bypass circuit when the door is locked.
According to one aspect of the present disclosure, the enable signal is electrical power for the controller.
According to one aspect of the present disclosure, the enable signal is an electrical signal to the lock to energize the lock.
According to one aspect of the present disclosure, a relay has a coil and at least one contact operably coupled with the coil, wherein the coil is energized in response to the door being locked and de-energized in response to the door being unlocked and a bypass node extending between the controller and the relay.
According to one aspect of the present disclosure, a pressure sensor has a membrane that moves from an initial position in response to the accumulation of the microparticles, an arm operably coupled with the pressure sensor and a retention feature interposing the arm and the filter to operably couple the pressure sensor with the filter, wherein the retention feature maintains the membrane away from the initial position in response to the accumulation of the microparticles and the filter remaining in the fluid path.
According to one aspect of the present disclosure, a magnetic connection is between the arm and the filter, wherein the magnetic connection maintains the membrane away from the initial position in response to a decrease in fluid flow through the filter and the filter remaining in the fluid path.
According to one aspect of the present disclosure, the retention feature includes a shaft coupled with the arm and a pin coupled with the filter, the shaft defining a notch configured to receive the pin to maintain the membrane.
According to one aspect of the present disclosure, the enable signal is electrical power for the controller.
It will be understood by one having ordinary skill in the art that construction of the described disclosure and other components is not limited to any specific material. Other exemplary embodiments of the disclosure disclosed herein may be formed from a wide variety of materials, unless described otherwise herein.
For purposes of this disclosure, the term “coupled” (in all of its forms, couple, coupling, coupled, etc.) generally means the joining of two components (electrical or mechanical) directly or indirectly to one another. Such joining may be stationary in nature or movable in nature. Such joining may be achieved with the two components (electrical or mechanical) and any additional intermediate members being integrally formed as a single unitary body with one another or with the two components. Such joining may be permanent in nature or may be removable or releasable in nature unless otherwise stated.
It is also important to note that the construction and arrangement of the elements of the disclosure as shown in the exemplary embodiments is illustrative only. Although only a few embodiments of the present innovations have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited. For example, elements shown as integrally formed may be constructed of multiple parts or elements shown as multiple parts may be integrally formed, the operation of the interfaces may be reversed or otherwise varied, the length or width of the structures and/or members or connector or other elements of the system may be varied, the nature or number of adjustment positions provided between the elements may be varied. It should be noted that the elements and/or assemblies of the system may be constructed from any of a wide variety of materials that provide sufficient strength or durability, in any of a wide variety of colors, textures, and combinations. Accordingly, all such modifications are intended to be included within the scope of the present innovations. Other substitutions, modifications, changes, and omissions may be made in the design, operating conditions, and arrangement of the desired and other exemplary embodiments without departing from the spirit of the present innovations.
It will be understood that any described processes or steps within described processes may be combined with other disclosed processes or steps to form structures within the scope of the present disclosure. The exemplary structures and processes disclosed herein are for illustrative purposes and are not to be construed as limiting.
This application claims priority to and the benefit under 35 U.S.C. § 119(e) of U.S. Provisional Patent Application No. 63/440,472, filed on Jan. 23, 2023, entitled MICROFIBER FILTRATION ASSEMBLY FOR A LAUNDRY APPLIANCE AND A LAUNDRY APPLIANCE INCORPORATING THE SAME, and U.S. Provisional Patent Application No. 63/454,781, filed Mar. 27, 2023, entitled MICROFIBER FILTRATION DETECTION FOR A LAUNDRY APPLIANCE, the entire disclosures of which are hereby incorporated herein by reference.
Number | Date | Country | |
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63440472 | Jan 2023 | US | |
63454781 | Mar 2023 | US |