The present invention relates to fish feeder. In particular, the present invention is directed toward a microparticulate feeder for larval and juvenile fishes.
Microparticulate diets for larval and small juvenile fish pose specific challenges for aquaculturists. Microparticulate diets, by definition, have a very high specific surface area, making them vulnerable to the effects of oxidation and hydration. Many of the diet components are often labile and hygroscopic, which further exacerbates the problem. Fine, hygroscopic particles tend to clump and cake together, and adhere to surfaces with which they come in contact, making rationing and delivery difficult to achieve by automation. See, e.g., Michael B. Rust, “The Challenges of Feeding Microparticulate Diets to Larval Fish”, The Advocate, February 2000, pages 19-20, and Juan P. Law, et al, “Co-feeding microparticulate diets with algae: toward eliminating the need for zooplankton at first feeding in larval red drum”, Aquaculture, 188, (2000) pages 339-351, both of which are incorporated herein by reference.
The digestive system of larval fish is slow to develop; so artificial diets fed to them must have a high leaching rate in order to make nutrients available to the larvae that ingest the diets. This high leaching rate is a two-edged sword, in that upon contact with the water, nutrients are often lost to solution before the larvae can ingest them. Larval fish also have no body energy reserves to call upon and so they require a constant stream of available nutritive feed. To circumvent this problem, culturists often employ a technique called, “feeding the water”, where feed is delivered in pulses to excess. The feed is either eaten, falls to the bottom of the tank, or is cleared by the exchange of circulating water in the tank. This technique unfortunately creates an alternating feast and famine situation that is conducive to neither good nutrition nor good hygiene.
Small juvenile fish have a digestive system and some reserves, however they still require frequent feeding, and accurate rations. Feeding early juvenile fish can be prohibitively expensive in terms of husbandry labor. Most of this labor is rationing and feeding. Accuracy of ration is paramount in diet trials, where growth and feed conversion are correlated to the diet actually consumed by the fish; therefore feeding the water will not work. An accurate ration is calculated based upon what the fish can be expected to eat in one feeding, and must be precisely delivered for a diet trial experiment to succeed.
Prior Art automated fish feeders can be categorized by a few basic groups:
There are a number of Prior Art Patents relating to various fish feeders. The following is a summary of a number of those Prior Art Patents.
Belloma, U.S. Pat. No. 6,715,442, issued Apr. 6, 2004, and incorporated herein by reference, discloses a fish feeder having inner and outer trays, which move relative to one another, to dispense fish feed using gravity. Belloma discloses using a pneumatic actuator to power the device.
Patterson, et al., U.S. Pat. No. 6,571,736, issued Jun. 3, 2003, and incorporated herein by reference, discloses a fish feeder for use with moist fish feed. The moist feed disclosed are pellets, of the type used with fish farming. A blower is used to direct the fish pellets towards a fish pen through a nozzle attached to the device.
Lin, U.S. Pat. No. 6,192,830, issued Feb. 27, 2001, and incorporated herein by reference, discloses an underwater fish feeder than uses compressed air. Compressed air is used to eject fish feed from a remote fish feed holder.
Halford, U.S. Pat. No. 6,082,299, issued Jun. 4, 2000, and incorporated herein by reference, discloses an automatic fish feeder using a screw-type mechanism to eject fish feed from a hopper, which then falls into the fish tank.
Evans et al., U.S. Pat. No. 5,709,166, issued Jan. 20, 1998, and incorporated herein by reference, discloses a refrigerated automatic fish feeder.
Flahs, II, U.S. Pat. No. 5,353,745, issued Oct. 11, 1994, and incorporated herein by reference, discloses an Aquaculture system and methods for using same. A feeding hopper (FIG. 5) is used to gravity feed the diet to the tank. A gas ejector 110 is used to spread the feed over the surface.
Masopust, U.S. Pat. No. 5,199,381, issued Apr. 6, 1993, and incorporated herein by reference, discloses an automatic fish feeder using a rotating disc.
Newton et al., U.S. Pat. No. 5,072,695, issued Dec. 17, 1991, and incorporated herein by reference, discloses an automatic fish feeder using a rotating wheel.
Smelzer, U.S. Pat. No. 4,628,864, issued Dec. 16, 1986, and incorporated herein by reference, discloses an automatic fish feeder, which is water-driven. A water-filled container drives a rotating arm.
Olsen et al., U.S. Pat. No. 4,429,660, issued Feb. 7, 1984, and incorporated herein by reference, discloses a Water Powered Fish Feeder. As with Smelzer, water drives a lever arm to dispense fish feed.
Molinar, U.S. Pat. No. 4,399,588, issued Aug. 23, 1983, and incorporated herein by reference, discloses an automatic fish feeder and orienter. This device actually orients individual fishes for feeding.
Suchowski, U.S. Pat. No. 4,089,299, issued May 16, 1978, and incorporated herein by reference, discloses an air-operated fish feeder. This device, which is immersed in a fish tank, is operated by air pressure, apparently from an aquarium pump.
Hoday et al., U.S. Pat. No. 3,738,328, issued Jun. 12, 1973, and incorporated herein by reference, discloses a Fish Feeder for an aquarium, which is driven by a clock motor.
Sanders, U.S. Pat. No. 3,717,125, issued Feb. 20, 1973, and incorporated herein by reference, discloses an automatic feeder for a fish aquarium. A piston slides a rod, which takes feed from a hopper and passes it to the aquarium once a day.
Cook, U.S. Pat. No. 3,231,314, issued Jan. 25, 1966, and incorporated herein by reference, discloses an automatic fish feeder using a blower motor for dispensing palletized fish feed to a fish tank. A hopper dispenses fish feed to two fish tanks (
Appleton, U.S. Pat. No. 3,050,029, issued Aug. 21, 1962, and incorporated herein by reference, discloses an automatic fish feeder of the disc variety.
Smolin, U.S. Pat. No. 2,785,831, issued May 28, 1953, and incorporated herein by reference, discloses an automatic fish feeder with a rotating shaft, which dispenses a measured amount from a hopper, via gravity feed.
The Arvotec T Drum 2000 Feeder (see. e.g., Arvotec, Feeding Technology for Modern Aquaculture brochure Huutokosken Arovkala Group, Huutokoski, Finland, and Arvotec Feeder and Spreader Manual, Arvotec, Huutokoski, Finland, and Arvotec, Feeding Technology brochure, Huutokosken Arovkala Group, Huutokoski, Finland, all of which are incorporated herein by reference) discloses a hopper-type feeder with a compressed air dispersal unit. Compressed air is used to blow the feed from a chute, onto the surface of a fish tank. Note the dosing drum designs (Page 9, of the Feeding Technology Manual) and the nature of the compressed air dispersal unit (Page 9 of the Feeder and Spreader manual).
The Arvotec Feeding Technology manual also discloses the use of a centralized pipe feeding system, with a manifold and a number of pipes to feed different tanks. Each manifold may feed up to four tanks, and up to 28 tanks may be fed. It appears each manifold has a switching device to direct feed to a different tank, via a 3″ open-ended pipe. However, as with the Cook reference, this embodiment uses a blower to blow feed through large (3″) open pipes. The problem with such a design, as with Cook, the open-ended pipes above fish tanks, may harbor moisture, making such a design unsuitable, particularly for microparticulate feeds, which may cake and clog in the piping. The brochure states that the number of pipes is reduced, which makes cleaning easier. However, this seems to be an admission that runs of piping with fish feed and moisture contamination could require frequent cleaning. Moist caked-on fish feed in such pipes would be an ideal environment for the growth of bacteria, fungus, and mildew, which could in turn sicken or kill the fish or larva being fed.
To avoid this problem, Arvotec shows another “robotic” embodiment, where one or more hopper-type feeders are mounted on a monorail, which in turn is moved over a plurality of tanks to distribute the feed. The problem with this design is that the hoppers need to be refilled over time. To solve this problem, in another embodiment, long hoses are used to refill the hoppers from even larger hoppers. However, such a design results in a large number of expensive components, hoppers, blowers, hoses, and the like, adding to cost and complexity. Moreover, the hoses need to be made flexible enough to avoid interfering with the operation of the monorail. The robotic solution is rather costly and over-designed.
In another embodiment, the Arvotec Feeder shows a rotating drum feeder, where the drum rotates to measure a portion of feed (determined by cutout sizes in the drum) and when rotating, dumps these onto a dispersal plate. Compressed air is used to spray the feed over the surface of the water. In one embodiment, which is illustrated on a YouTube video, compressed air is used to disperse the fish feed pellets. From the video, as well as the product catalogs, it appears that the feeder merely dumps feed onto a plate, which in turn uses a timed charge of compressed air to spray onto the surface of a fish tank. In another embodiment, a rotary (spinner-type) spreader is used. The feeder in that embodiment is mounted above the tank, and thus does not solve the problem of moisture contaminating the fish feed.
The most common shortcoming of all these prior feeders is that they don't protect the feed from the effects of moisture and oxygen. Since most feeders dispense the feed directly above the fish tank, they subject the feed to a highly humid environment. The hygroscopic nature of larvae feeds results in feed eventually caking and accumulating on the feeder surfaces, resulting in deterioration of both the feed quality, and the accuracy and precision of the dispensed ration.
The challenge then, is to create a feeder that can repeatedly and automatically deliver a small, precise amount of a fragile and functionally difficult material, and protect the feed from the environment when not in use. It remains a requirement in the art to provide a feeder which may be used to feed multiple tanks, without the need for large tubes, as well as avoiding moisture and caking in such tubes, which would as a result, require frequent cleaning. And it remains a requirement in the art to provide such a feeder in a simple and straightforward manner that minimizes the number of components, cost, and complexity of the device.
The present invention improves upon the Prior Art by overcoming the environmental challenges that lead to inconstant rationing and reduced feed quality associated with other feeders. By separating the dosing dispenser from the terminal delivery, the feed can be protected from the humid environment above the fish tank. A sealed rotating chamber further protects the feed in the hopper from moisture and oxygen between feedings. In addition to conveying the feed, the gas dries both the feed and the tubing and terminal valve during feeding. Thus the system avoids accumulation of feed on surfaces exposed to the atmosphere.
The small (ca. 15 mg) precisely sized portion dispensed by the feeder of the present invention affords a greater control of the feeding schedule so that fish can be fed evenly over time or, for growth trials, to a precise ration. In recent tests, the feeder of the present invention was used to compare repeated accumulations of feed from ten cycles of the rotating chamber. The feed was trapped by a mineral oil bath in a tared beaker. After five repetitions, the standard deviation is generally 3% of the mean accumulated weight. In tests of the manifold system, a standard deviation of 5% of the mean was achieved after 200 rations delivered to each of two terminal valves, ten cycles each at 15 min. intervals, over five hours. The test feedings were initially spread out over five hours to relieve the duty cycle of the controlling solenoids, ensuring that they did not overheat. Subsequent testing has shown this to be unnecessary, and tests are now conducted at five-minute intervals.
Referring to
The shaft 170 is rotated back and forth through an 180° arc via a pneumatic actuator 115 such as the Parker PRNA20S-180-905 pneumatic actuator made by Parker-Kuroda of Chiba, Japan. See, e.g., Miniature HI-ROTOR/Standard type PRNseries product specification sheets, (Parker-Kuroda, Chiba, Japan) incorporated herein by reference. Actuator 115 may be coupled to shaft 170 by setscrews 110. The actuator 115, shaft 170 and feed hopper 140 may all be supported by a PVC housing 160. In one embodiment, the dispenser housing 160 is machined from one piece of solid PVC. Shaft 170 may be made of polyacetal resin and be approximately ¾″ in diameter to match the inner diameter of housing 160. Epoxy potting 120 may be used to ensure an interference fit against the shaft 170 at the loading port of the housing 160.
Rotary actuator 115 may be coupled to a pressurized gas source via connectors 111, which may comprise push-to-connect 5/32″ tubing fittings. As will be discussed in more detail below in connection with
LED 210 may be used to indicate to the user that the vibrator has been activated. Most hatchery environs are too noisy to hear the vibrator being actuated, and LED 210 provides a visual indication in such a noisy environment. In addition, if multiple feeders are used, as in the case of a diet study where multiple diets are being tested against one another, then LEDs of different colors distinguish which feeder is being deployed.
A small one-way vent valve 135 such as the CVT-18VL check valve, made by Industrial Specialties Mfg. & IS Med Specialties of Englewood, Colo. (see. e.g., the Specialties Mfg. & IS Med Specialties CVT-18VL spec sheet, incorporated herein by reference) may be attached near the top of the hopper, next to the LED. Its function is to vent any excess pressure from gas that blows into the hopper. Typically, this occurs when the shaft is rotated into the load position, thus venting the previously pressurized manifold. The gas passes upwards through the feed, keeping it loose and desiccated.
As illustrated in
The terminal valves RV may comprise a pneumatically operated pinch valve such as the RedValve™ 2600, manufactured by Red Valve Company, Inc. of Carnegie, Pa., that seals the tubing 420 when not in use. See, e.g., RedValve™ Series 2600 product brochure, (Red Valve Company, Inc., Carnegie, Pa.), incorporated herein by reference. The actuator 115 and terminal valves 420 are pneumatically controlled via computer driven solenoids S3 (430, 440), while the carrier gas supply is controlled via solenoid valve S, as illustrated in
In one embodiment, corresponding colored polyethylene tubing may be used for the manifold and dispenser tubing, to make it easier to know which tanks are being fed. Separate manifolds may be required to avoid cross contamination of test diets; in general feeding, this would not be necessary. A second LED in the solenoid activation circuit may also indicate which solenoid is activated, and which corresponding tank is being fed.
Output of dessicator D is fed to regulator R, which may be provided with gauge G, so that pressure may be adjusted to appropriate levels as previously discussed. Gas pressure used is typically between 3-5 psi static, and 1-2 psi dynamic. Flowmeter F measures flow of gas (generally 5-10 Lpm), for use in dispensing microparticulate feed. Solenoid valve S may be activated to pass this lower-pressure gas to port 220 of dispenser 100, to force the metered portion of microparticulate feed through manifold 410, though tubing 420, and out of an opened one of a plurality of terminal valves RV. For the purposes of this application, the terms “carrier gas” is used to describe the dried, lower-pressure gas used to force the microparticulate feed though the system. The term “actuator gas” is used herein to describe the higher-pressure gas used to activate terminal valves and the actuator.
The use of dried compressed air (or other gases) represents an improvement over Prior Art devices, which attempt to use blowers and the like to blow feed to multiple fish tanks. Blowers, using atmospheric air, do not provide a means for drying the air, and thus may result in caking and clogging if microparticulate feed is used. For that reason, Prior Art systems using blowers and the like are generally limited to pellitized feed, which is less likely to cake or clog due to moisture.
Gas supply 405 may also be used for actuator gas to control terminal valves RV. As the actuator gas used to control actuator 115 of dispenser 100, as well as terminal valves RV is not in contact with the microparticulate feed, higher-pressure compressed air may be used for this purpose. Hence, as illustrated in
The actuator gas is used to activate these components, as it reduces the risk of electrocution, both to workers in the facility, and to the fish. Having fish feeding devices with electrical components, hanging over fish tanks or ponds—or in near proximity thereof—creates a risk that power leads may come in contact with water, electrocuting and injuring or killing the fish, or a worker in the hatchery or fish farm. Thus, the present invention utilizes compressed actuator gas such as compressed dried air, to reduce this hazard. In addition, electrical components may be more susceptible to corrosion and shorting, and thus may be less reliable in a marine or aqueous environment.
As illustrated in
Conceivably, any precision timing program may operate the unit. A user may already possess specific feeding program software, which may be modified to operate the apparatus of the present invention. Such timing devices and automation software are known in the art and are not described in detail herein.
When the timing program determines that it is time to feed a particular tank of fish, the timing software activates three-way solenoid valves S3430,435 to supply and vent gas to actuator 115 of dispenser 100. Both three-way solenoid valves S3430,435 are activated to rotate the actuator. Solenoid valve 430 goes from normally closed (vent), to open, while solenoid valve 435 goes from normally open, to closed (vent). Both solenoids 430, 435 are used to operate the actuator; one to drive it one direction; one to drive it back. In each direction, one of solenoid valves 430, 435 is not driving, it is venting. Actuator 115 then rotates shaft 170 into the load position as illustrated in
At the same time (or a similar time) when solenoid S is activated, one or more (in the preferred embodiment, one) of three-way solenoid valve S3440 is activated, to vent compressed actuator gas in order to open one of the terminal valves RV. All unused terminal valves are in the pressurized state, and the three-way valve S3 allows the line to vent when activated. As only one of the terminal valves RV is open at any given time, the feed being blown through dispensing unit 100 passes through the corresponding tubing 420 from manifold 410, and onto the surface of the water of the fish tank or pond. As dry compressed air (or other gases) are being used to as carrier gas to disperse the microparticulate feed, the feed does not cake or clog, and moreover is less likely to oxidize or spoil.
Rather than use a switching manifold to deliver feed (as in the Arvotec device described in the Background of the Invention), the present invention controls the path the microparticulate feed takes by pneumatically opening a corresponding terminal valve, RV. Since the carrier gas follows the path to the open valve, the microparticulate feed is transferred to the correct tank. This approach has a number of advantages over the Prior Art. A switching manifold mechanism would tend to clog and cake with fish feed after a time, which would then require frequent cleaning in order to work properly. In contrast, in the present invention, a contiguous manifold is used, with no switching or directing mechanism, and thus no mechanism to clog. Since a dry compressed carrier gas is used in the manifold 410 and tubing 420, the microparticulate feed will not cake or clog, but instead be transmitted to the desired tank. Even if some small amount of feed particles remain in the manifold 410 or tubing 420, the dry, sealed, compressed gas environment prevents the feed from clogging or caking. In contrast, the Arvotec system, using open-ended tubes and a blower (sending undried atmospheric air) would require periodic cleanings to prevent clogging, as mentioned in their literature. The use of a four-way switching manifold in that design adds unnecessary complexity and cost to the design.
In the present invention, control of quantity and timing of feeding can be readily programmed, using control software as previously described. Using different shaft elements 170, which provide different chamber sizes 150, may control the quantity of feed dispensed. However, it may be easier, if additional feed quantities are required, to instead provide multiple feedings using a single chamber size 150. Thus, for example, in the preferred embodiment, a 15 mg chamber 150 is provided, which is suitable for test feeding smaller tanks. If it is desired to provide 30, 45, or 60 mg of feed, the device may be simply actuated two, three, or four times (or more) in sequence, to provide the quantity of feed required.
Similarly, the timing of feeding may be altered and programmed at will, to provide feedings at different times during the day, once a day, or whatever requirements are needed for a particular fish or larva feeding program. A number of different tanks may be fed using one dispenser 100, by using a plurality of terminal valves RV, one for each tank. For larger tanks, multiple valves RV may be used, which may be activated individually, or in concert, if desired. The device may also be used to feed a single tank. While illustrated in
By timing the operation of the vibrator, the terminal valve, the pneumatic actuator, and the carrier gas, the feeder is loaded, locked, discharged and the feed is conveyed to the water's surface in the fish tank. When not in use, the feed in the hopper is sealed and protected from moisture and ambient oxygen. An option is available to introduce dry nitrogen as a purge gas to the tubing, chamber and hopper at the end of each cycle to ensure a dry and inert atmosphere, if desired.
What distinguishes the feeder of the present invention from others is the ability to overcome the environmental challenges that lead to inconstant rationing and reduced feed quality associated with other feeders. By separating the dosing dispenser from the terminal delivery, the feed can be protected from the humid environment above the fish tank. The sealed rotating chamber further protects the feed in the hopper from moisture and oxygen between feedings. In addition to conveying the feed, the carrier gas dries both the feed and the tubing and terminal valve during feeding. Thus the system avoids accumulation of feed on surfaces exposed to the atmosphere.
The small (ca. 15 mg) precisely sized portion dispensed by the feeder of the present invention affords a greater control of the feeding schedule so that fish can be fed evenly over time or, for growth trials, to a precise ration. In recent tests, the feeder of the present invention was used to compare repeated accumulations of feed from ten cycles of the rotating chamber. The feed was trapped by a mineral oil bath in a tared beaker. After five repetitions, the standard deviation is generally 3% of the mean accumulated weight. In tests of the manifold system, an average standard deviation of 5% of the mean was achieved after 200 rations delivered to each of two terminal valves, ten cycles each at 15 min. intervals, over five hours. The test feedings were initially spread out over five hours to relieve the duty cycle of the controlling solenoids, ensuring that they did not overheat. Subsequent testing has shown this to be unnecessary, and tests are now conducted at five-minute intervals.
Although described above in terms of the preferred embodiment at the time of filing of the present application, the present invention may also be modified to improve durability and precision. Such modifications, within the spirit and scope of the present invention include:
There are also a number of potential applications for the apparatus of the present invention. The primary embodiment of the feeder is as a laboratory tool where small batches of fish are reared for experimental purposes. The feeder may also be used in small production hatcheries, such as exotic fishes for the aquarium trade. A scaled-up version for delivery of larger volumes of feed may be used by most commercial aquaculture facilities. While disclosed in the context of microparticulate feeds, the present invention may be adapted for other types of feeds (small pellitized feeds and the like) by suitably modifying piping sizes and the like. In addition, the feeder of the present invention may also be used to feed other types of animals or to distribute other types of particulates.
While the preferred embodiment and various alternative embodiments of the invention have been disclosed and described in detail herein, it may be apparent to those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope thereof.
The research that led to the development of the present invention was sponsored by the National Oceanic and Atmospheric Administration's (NOAA's) National Marine Fisheries Service (NMFS). NOAA is a part of the U.S. Department of Commerce, a component of the U.S. Federal government. The United States Government has certain rights in this invention.
Number | Name | Date | Kind |
---|---|---|---|
2785831 | Smolin | May 1953 | A |
3050029 | Appleton | Aug 1962 | A |
3231314 | Cook | Jan 1966 | A |
3717135 | Mayashi et al. | Feb 1973 | A |
3738328 | Hoday et al. | Jun 1973 | A |
3920224 | Fassauer | Nov 1975 | A |
4089299 | Suchowski | May 1978 | A |
4399588 | Molnar | Aug 1983 | A |
4422409 | Walker et al. | Dec 1983 | A |
4429660 | Olson et al. | Feb 1984 | A |
4628864 | Smeltzer | Dec 1986 | A |
4665862 | Pitchford, Jr. | May 1987 | A |
5072695 | Newton et al. | Dec 1991 | A |
5150666 | Momont et al. | Sep 1992 | A |
5199381 | Masopust | Apr 1993 | A |
5353745 | Fahs, II | Oct 1994 | A |
5709166 | Evans et al. | Jan 1998 | A |
5795108 | Lightle | Aug 1998 | A |
5799608 | Beck | Sep 1998 | A |
5873326 | Davet et al. | Feb 1999 | A |
6012875 | Goettelmann et al. | Jan 2000 | A |
6082299 | Halford | Jul 2000 | A |
6192830 | Lin | Feb 2001 | B1 |
6571736 | Patterson et al. | Jun 2003 | B2 |
6715442 | Belloma | Apr 2004 | B1 |
6938652 | Harmon, Jr. | Sep 2005 | B1 |
7021469 | Romagnoli | Apr 2006 | B2 |
Entry |
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Michael B. Rust, “The Challenges of Feeding Microparticulate Diets to Larval Fish”, The Advocate, Feb. 2000, pp. 19-20. |
Juan P. Lazo, et al, “Co-feeding microparticulate diets with algae: toward eliminating the need for zooplankton at first feeding in larval red drum”, Aquaculture, 188, (2000) pp. 339-351. |
Arvotec, Feeding Technology for Modern Aquaculture, Huutokosken Arovkala Group, Huutokoski, Finland, undated, downloaded and printed Feb. 12, 2014. |
ArvoTecvrotech Feeder and Spreader Manual, Arvo-Tec, Huutokoski, Finland, Jan. 8, 2007. |