This patent application describes a microphone membrane that comprises at least one piezoelectric layer.
U.S. Pat. No. 4,816,125 describes a microphone membrane with a piezoelectric layer comprising ZnO and several concentrically arranged electrodes.
The following publication describes a piezoelectric microphone: Mang-Nian Niu and Eun Sok Kim in the Journal of Microelectromechanical Systems, Volume 12, 2003 IEEE, pages 892 through 898, entitled “Piezoelectric Bimorph Microphone Built on Micromachined Parylene Diaphragm.”
Described herein is a piezoelectric microphone membrane with a high signal/noise ratio.
A microphone membrane is described that comprises two piezoelectric layers arranged one above the other with a central metal layer located in between them, wherein the c-axes of the two piezoelectric layers are oriented in the same direction.
The membrane may have an essentially symmetrical structure in terms of layer sequence and layer thickness. Even with considerable and abrupt changes in temperature, compensation is thus provided, especially in regard to the bending moments that are produced as a result of the different expansion coefficients of layers that follow one another sequentially. In this way, warping of the membrane can be avoided over a wide temperature range. The central metal layer may be in the plane of symmetry.
The microphone membrane may be used in a microphone. The microphone may be in the form of a microphone chip with a carrier substrate that has a recess, above which the membrane is mounted, and is thereby capable of vibrating. The microphone chip has external contacts on its surface, which are accessible from the outside. The microphone chip can be arranged in a housing with an acoustic back volume.
Silicon, for example, is suitable as the material for the supporting substrate. ZnO, lead zirconate-titanate (PZT), and aluminum nitride are well-suited for the piezoelectric layer.
The piezoelectric layers are each arranged between the central metal layer and a respective external metal layer. A first electrically conductive surface is constructed in the central metal layer. This electrically conductive surface is subjected to a first electrical potential and forms a first internal electrode of the microphone.
In an embodiment, a second electrically conductive surface, which is subjected to a second electrical potential and which forms a second internal electrode of the microphone, can be arranged in the same metal layer as the first internal electrode. In this way, at least one floating structure may be constructed in each of the metal layers that faces outward. This floating structure is located opposite the first and second electrically conductive surfaces. However, the second internal electrode can also be formed by conductive surfaces that are arranged in the external metal layers.
Metal structures that are subjected to an electrical potential are termed internal electrodes or electrodes. The internal electrodes are connected to the external electrodes of the microphone chip via strip conductors and, optionally, vertical electrical connections. For example, the external electrodes can be constructed in one of the externally located layers. The internal electrodes are connected to the external electrodes via electrical leads and vertical electrical connections (i.e., plated through-holes are arranged in the piezoelectric layer in question).
In the case of a bimorphous membrane structure, two capacitors arranged one above the other, with a common electrode, are formed by three metal layers and the piezoelectric layers that are arranged between them. In the event of flexing, the first piezoelectric layer experiences extension and the second piezoelectric layer experiences contraction, or vice versa. In this way, oppositely directed piezo-potentials are produced in the two piezoelectric layers that have the same orientation of their c-axes. These piezo-potentials are, however, additive to one another when the capacitors, which are arranged one above the other, are connected in parallel. Their common electrode, in particular, is constructed in the plane that is arranged between the two piezoelectric layers. The common electrode, which corresponds to the first or second internal electrode, is thus subjected to an electrical potential, and may be connected to an external contact of the microphone chip. In one embodiment, the metal structures that are constructed in the external metal layers and are located opposite the common electrode, are conductively connected to one another and to an additional external contact of the microphone chip via electrical leads and interlayer contacts, for example.
For the same membrane deflection, a bimorphous membrane structure can successfully produce an electrical signal that is twice as large as that in the case of a membrane with only one piezoelectric layer, because the piezo-potentials of the two piezoelectric layers are additive to one another with appropriate circuitry.
In the case of the deflection of a membrane that is firmly clamped at the edge, it is especially the edge region thereof, along with its central region, that is exposed to the greatest mechanical stresses. In this way, the edge region is extended in the event of contraction of the central region, and vice versa. Therefore high, opposing electrical potentials, which are essentially equal in terms of magnitude, are produced in the (ring-shaped) edge region and in the (circular) central region. A region of the piezoelectric layer that lies below the potential limit of 70% of the maximum potential is designated a region of high potential. Furthermore, the centrally arranged region of high potential is termed the first region of high potential, and the region of high potential which is concentric therewith and which is arranged in the edge region, is termed the second region of high potential. The electrodes, which are arranged in different regions of high potential in the same metal layer and which are connected to external electrodes of opposite polarity, may be insulated from one another since potential equalization would otherwise take place.
It is possible to implement an internal electrode via conductive surfaces that are constructed in different metal layers and that are connected to one another electrically, e.g., by interlayer contacts. In one embodiment, a first conductive surface and a second conductive surface are arranged in the central metal layer, where the first conductive surface is located opposite third conductive surfaces arranged in external metal layers, and where the second conductive surface is located opposite fourth conductive surfaces located in external metal layers. The first conductive surface here is connected to the first external electrode, and the fourth conductive surfaces are connected to the second external electrode. The second conductive surface is connected, in an electrically conductive manner, to the third conductive surfaces by interlayer contacts that are arranged in the adjacent piezoelectric layer.
The first conductive surface can be allotted to a first region of high potential, and the second conductive surface can be allotted to a second region of high potential, or vice versa.
The electrodes of opposite polarity may be arranged in the same (central) metal layer. In the second metal layer, at least one floating conductive structure or surface that is capacitively coupled to the electrode in question via the piezoelectric layer located between them is then constructed. Two capacitors connected in series, the galvanic electrodes of which are formed by the floating conductive structure, are formed in this way. In order to reduce the stray capacitance, the floating conductive surface can be structured in such a way that it forms two comparatively broad regions, essentially repeating the shape of the opposite electrode of the capacitor in question, which are connected to one another by, e.g., a narrow strip conductor.
In order to form electrodes, it is advantageous to structure the metal layer in such a way that the intermediate region—a region of low potential—arranged between the central region and the edge region, remains essentially free from metallization.
A region of high potential (which is associated with the first metal layer) can be subdivided into at least two subregions. A first electrode is arranged in the first subregion, and this first electrode is electrically insulated from a second electrode that is associated with the second subregion. Both electrodes are located opposite a floating conductive surface, which is optionally subdivided into two portions connected galvanically to one another, and opposite the electrodes. The two electrodes may have the same surface area. Two capacitors are formed in this way that are connected in series via the floating conductive surface. It is possible to successfully increase the signal potential by a factor of two with such an electrode subdivision, relative to an implementation with non-subdivided electrodes of the same membrane dimensions. It is also possible to connect more than merely two capacitors, formed as above in series. These capacitors may be identical.
In one embodiment, the galvanic connection of the serially connected capacitors takes place via a floating conductive surface. In the case of more than two capacitors that are connected one behind the other, these surfaces are arranged in the first and second metal layer.
In another embodiment, the series connection of the capacitors is possible via vertical electrical connections, e.g., via interlayer contacts that are arranged in the piezoelectric layer.
The two high-potential regions of opposite polarity can also be subdivided, as described above, into subregions with assigned electrodes in order to form several capacitors that are connected one behind the other.
In accordance with another embodiment, a piezoelectric microphone is described with a supporting substrate and a membrane that is mounted above a recess constructed therein. The membrane is clamped only on one side to the supporting substrate, and its end opposite the clamped end can vibrate freely upon the application of an acoustic signal. The membrane may have a bimorphous structure.
In one embodiment, the membrane can be clamped to the supporting substrate in a bridge-like manner. The two opposite ends of the membrane are fastened to the supporting substrate, and the two additional ends of it are not fastened.
The microphone can comprise a vibratable support, e.g., an elastic film (e.g., one comprising a metal or a polymer) or a thin SiO2 layer on which the membrane is arranged. The vibratable support extends beyond the free end of the membrane and thereby connects the opposite walls of the recess to one another.
Microphone membranes will be explained in detail below by examples and the drawings associated therewith. The drawings show various examples through schematic illustrations that are not true to scale. Identical components, or identically operating components, are labeled with identical reference symbols.
The membrane M1 has a first piezoelectric layer PS1, which is arranged between an external metal layer ML3 and a central metal layer ML2, as well as a second piezoelectric layer PS2 that is arranged between an external metal layer ML1 and the central metal layer ML2. The direction of the c-axis in the two piezoelectric layers PSI and PS2 is marked by the arrows.
The thicknesses of the layers that form the membrane M1 are related to a plane of symmetry that corresponds to the metal layer ML2, and may be symmetric. In this way, the piezoelectric layers have the same thickness and a unidirectional orientation of the c-axes. The two external metal layers ML1 and ML3 are constructed equally thickly as well.
In
A variant of a bimorphous membrane is presented in
The replacement circuit diagram is shown in
It is specified in
A first conductive surface E11 and a second conductive surface E12 are constructed in the central metal layer. A third conductive surface E21 and E31 and a fourth conductive surface E22 and E32 are respectively constructed in the two external metal layers.
The first conductive surface E11 is connected to an external contact AE1 and is arranged between the third conductive surfaces E21 and E31. Two capacitors that are connected one behind the another are formed as a result of this. The first conductive surface E11 here forms a common electrode of these capacitors.
The second conductive surface E12 is arranged between the fourth conductive surfaces E22 and E32. Two capacitors C3 and C4 that are connected one behind another are formed as a result of this. The second conductive surface E12 here forms a common electrode of these capacitors. The second conductive surface E12 is electrically connected to the two third conductive surfaces E21 and E31 by interlayer contacts DK. The second conductive surface forms a floating conductive structure with these two third conductive surfaces. The fourth conductive surfaces E22 and E32 are connected to a second external contact AE2.
For example, the first conductive surface E11 is arranged in the centrally located first region of high potential, and the second conductive surface E12 is arranged in the edge region of the membrane, i.e., in the second region of high potential.
The connection of the conductive surfaces is presented in
Instead of connecting the first conductive surface E11 to the contact AE1, it is also possible to assign this conductive surface to an additional floating structure. The arrangement of the first conductive surface E11 between two conductive surfaces, not illustrated here, or their coupling, may correspond to the arrangement of the second conductive surface E12.
Thus it is possible, with good success, to increase the number of capacitors per membrane via vertical electrical connections, and hence to increase the signal potential as well.
In
In the two external metal layers ML1 and ML3, respectively, a continuous floating conductive surface FE1 and FE2 is constructed. On the one hand, a continuous floating conductive surface is located opposite the first conductive surface E11 and, on the other hand, a continuous floating conductive surface is located opposite the second conductive surface E12.
In order to give slow pressure equalization, a ventilation opening VE, where the cross-sectional opening size is significantly smaller than the cross-sectional size of the membrane, is provided that passes through the membrane.
A modification of the membrane in accordance with
The membrane with metal layers ML1, ML2 and ML3, which are constructed in accordance with
An additional embodiment of the construction of metal layers of a bimorphous membrane is shown in
A first floating structure, having a first subsurface E12b and a second subsurface E11a connected thereto by a narrow strip conductor, is constructed in the central metal layer ML2.
A second floating structure FE1a and a third floating structure FE1b, which is electrically insulated therefrom, are arranged in the first external metal layer ML1. A second floating structure FE2a and a third floating structure FE2b, which is electrically insulated therefrom, and external contacts AE1 and AE2 are arranged in the second external metal layer ML3.
The second floating structures FE1b and FE2b are located opposite the first conductive surface E11b and a first subsurface E12b of the first floating structure. The third floating structures FE1a and FE2a are located opposite the second conductive surface E12a and a second subsurface Eli a of the first floating structure. In this example, a total of eight capacitors, which are connected to one another, are implemented because the metal structures located opposite one another are coupled capacitively. The equivalent circuit diagram corresponds to the connection one behind the other of the two capacitor circuits in accordance with
The first conductive surface El lb and the second subsurface E11a of the first floating structure are arranged in the first region of high potential. The second conductive surface E12a and the first subsurface E12b of the first floating structure are arranged in a second region of high potential.
The structures, which are arranged in the same metal layers and which are conductively connected to one another, can basically be replaced by a continuous conductive surface (without cutouts). A continuous conductive surface can be replaced by subsurfaces that are conductively connected to one another and the shape of which has been adapted to that of the opposite metal structures.
In the embodiment shown in
In
In
Different embodiments of a unilaterally clamped membrane with a bimorphous structure are shown in
The quasi-elastic coupling of the free end of the membrane can take place, as in
A unilaterally clamped bimorphous membrane, the free end of which is connected to the supporting substrate SU by a vibratable support TD, is shown (on the left) in the embodiment of
An additional metal structure which connects the upper side of the membrane, at its clamped end, to the upper side of the supporting substrate, is arranged in
The microphone membranes can also be used in additional piezoelectric acoustic sensors, e.g., distance sensors that operate via ultrasound. A microphone chip with a microphone membrane can be inserted into any desired signal processing module.
Different embodiments can be combined with one another.
Number | Date | Country | Kind |
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10 2005 008 514.8 | Feb 2005 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP06/01120 | 2/8/2006 | WO | 00 | 1/9/2008 |