Information
                
                    - 
                        
 Patent Grant
                     
                    - 
                        
 6797904
                     
                
             
         
    
    
        
            
                - 
                    
Patent Number
                    6,797,904
                 
                - 
                    
Date Filed
                    Tuesday, January 6, 200421 years ago
                 
                - 
                    
Date Issued
                    Tuesday, September 28, 200421 years ago
                 
            
         
     
    
        
            
                - 
                            
Inventors
        
                 
                - 
                            
Original Assignees
        
                 
                - 
                                
Examiners
            
                            Agents
        
                - Birch, Stewart, Kolasch & Birch, LLP
 
        
                 
            
         
     
    
        
            
                - 
                            
CPC
        
                 
                - 
                            
US Classifications
        
                            Field of Search
        
                US
 
                    - 200 335
 
                    - 200 339
 
                    - 200 535
 
                    - 200 6 B
 
                    - 200 6 BA
 
                    - 200 6 C
 
                    
                 
                - 
                            
International Classifications
        
                 
                - 
                            
                
 
            
         
     
        
     
    
        
        
    
        
            
        Abstract
This invention discloses a microswitch that is easy to assemble and manufacture. The microswitch of this invention constantly keeps the first conductive section of a resilient component for opening/closing an electrical switch in contact with the first conductive terminal in the main body of the microswitch, and houses a plate-shaped second conductive section with a contact surface inside the main body of the microswitch, so that the second conductive section of the resilient component is driven by a press button on the contact surface of the second conductive terminal to preset the signal from an initial connection state to a final connection state in order to increase the distance required for controlling the signal connection and allow the resilient component to have an effective deformation and provide the best resilience of the press button.             
         
        
            
                    Description
  
    
      
        FIELD OF THE INVENTION
      
    
    
      
        The present invention generally relates to microswitches, more particularly to a microswitch that provides several operating directions for opening/closing an electric switch.
      
    
    
      
        BACKGROUND OF THE INVENTION
      
    
    
      
        In view of the low precision for manufacturing and assembling “small switches” as disclosed in the R.O.C. Patent Publication No. 517254 and “lever switches” as disclosed in the U.S. Publication No. 2002/0148714, the inventor of this invention had made improvements over the foregoing prior arts and filed a R.O.C. patent application entitled “Microswitch (II)”. Such patent application granted and published with Publication No. 562228 discloses an easy-to-assemble and easy-to-manufacture microswitch without changing the dimensions of existing products or requiring a complicated manufacturing process or strict precision control. The easy-to-assemble and easy-to-manufacture microswitch comprises a connecting section disposed between first and second conductive sections of a resilient component used for opening/closing an electric switch, a fixing section coupled to the resilient component and disposed in an accommodating groove of a press button at the position corresponding to the connecting section, so that the first conductive section of the resilient component is kept constantly in contact with a first contact section of the first conductive terminal extended into a chamber, and the second conductive section is moved downward by a force produced by pressing on a pressing section of the press button at a position corresponding to the contact of the press button with a second contact section of the second conductive terminal being extended to the chamber.
      
    
    
      
        Although the switch according to this patent has solved the precision problem, it still cannot meet the strict requirements of the microswitch such as the distance required for the signal connection and the quick restoration of the press button after being released mainly due to the parallel arrangement of the first and second conductive terminals disposed in the chamber of the main body. Therefore, the distance required for signal connections is limited by the provided space. In addition, the distance between the first and second conductive sections of the resilient component is short, as shown in the drawings of the patent specification. Thus the compression produced by the press button is limited, and the press button cannot quickly resume its original position after being released.
      
    
    
      
        SUMMARY OF THE INVENTION
      
    
    
      
        The primary objective of the present invention is to overcome and avoid the foregoing shortcomings. This invention provides a microswitch that is easy to assemble and manufacture. The microswitch of this invention constantly keeps the first conductive section of a resilient component for opening/closing an electrical switch in contact with the first conductive terminal in the main body of the microswitch, and houses a plate-shaped second conductive section with a contact surface inside the main body of the microswitch, so that the second conductive section of the resilient component is driven by a press button on the contact surface of the second conductive terminal to preset the signal from an initial connection state to a final connection state in order to increase the distance required for controlling the signal connection and allow the resilient component to have an effective deformation and provide the best resilience of the press button.
      
    
  
  
    
      
        BRIEF DESCRIPTION OF THE DRAWINGS
      
    
    
      
        
          FIG. 1
        
         is a perspective diagram of the present invention.
      
    
    
      
        
          FIG. 2
        
         is a view of the disassembled parts of the structure of the present invention.
      
    
    
      
        
          FIG. 3
        
         is a cross-sectional view of the section 
        
          
            3
          
        
        —
        
          
            3
          
        
         in FIG. 
        
          
            1
          
        
        .
      
    
    
      
        
          FIG. 4
        
         is a cross-sectional view of the section 
        
          
            4
          
        
        —
        
          
            4
          
        
         in FIG. 
        
          
            3
          
        
        .
      
    
    
      
        
          FIG. 5
        
         is a top view of the assembly of the present invention.
      
    
    
      
        
          FIG. 6
        
         is a side view of the assembly of the present invention.
      
    
    
      
        
          FIGS. 7A
        
        , 
        
          
            7
          
        
        B, and 
        
          
            7
          
        
        C are illustrative views of the movements made when a force is acted from the left side in the vertical plane.
      
    
  
  
    
      
        DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
      
    
    
      
        To make it easier for our examiner to understand the objective of the present invention, its structure, innovative features, and performance, we use a preferred embodiment together with the attached drawings for a detailed description of the invention.
      
    
    
      
        Please refer to 
        
          FIGS. 1
        
         to 
        
          
            4
          
        
         for the present invention. The microswitch of the invention comprises: a main body 
        
          
            10
          
        
         having a chamber 
        
          
            11
          
        
         therein; a first conductive terminal 
        
          
            50
          
        
         and a second conductive terminal 
        
          
            40
          
        
         disposed on the chamber, and the first and second terminals 
        
          
            50
          
        
        , 
        
          
            40
          
        
         being vertically disposed in the chamber 
        
          
            11
          
        
        ; a press button 
        
          
            20
          
        
         disposed in the chamber 
        
          
            11
          
        
         for supporting and allowing free rotation on the main body 
        
          
            10
          
        
        ; a force acting section 
        
          
            21
          
        
         disposed at the bottom of the press button 
        
          
            20
          
        
         for providing an elastic force to push the press button 
        
          
            20
          
        
         up and protruded from the main body 
        
          
            10
          
        
        ; and a resilient component 
        
          
            30
          
        
         having a first conductive section 
        
          
            32
          
        
         and a second conductive section 
        
          
            33
          
        
         for contacting the first conductive terminal 
        
          
            50
          
        
         and the second conductive terminal 
        
          
            40
          
        
         respectively, wherein the first and second conductive sections 
        
          
            32
          
        
        , 
        
          
            33
          
        
         of the resilient component 
        
          
            30
          
        
         bent to define a first electric connection end 
        
          
            321
          
        
         and a second electric connection end 
        
          
            331
          
        
        , and the first electric connection end 
        
          
            321
          
        
         and a second electric connection end 
        
          
            331
          
        
         being bent perpendicularly; a circular hole 
        
          
            132
          
        
         disposed on both sides of the main body 
        
          
            10
          
        
         corresponding to a fixing section 
        
          
            22
          
        
         of the press button 
        
          
            20
          
        
        , and an accommodating groove 
        
          
            131
          
        
         extended from the circular hole 
        
          
            132
          
        
         to an open end 
        
          
            111
          
        
         of the chamber 
        
          
            11
          
        
        , and the accommodating groove 
        
          
            132
          
        
         being tapered from the open end 
        
          
            111
          
        
         to the circular hole 
        
          
            132
          
        
        ; an opening 
        
          
            121
          
        
         disposed on a sidewall 
        
          
            12
          
        
         of the main body 
        
          
            10
          
        
         proximate the circular hole 
        
          
            132
          
        
         and being extended to the open end 
        
          
            111
          
        
         of the chamber 
        
          
            11
          
        
        ; an aslant conductive connecting surface 
        
          
            221
          
        
         being formed at the lower edge of the fixing section 
        
          
            22
          
        
         of the press button 
        
          
            20
          
        
        .
      
    
    
      
        Further, an assembling section 
        
          
            31
          
        
         formed between the first and second electric conductive sections 
        
          
            32
          
        
        , 
        
          
            33
          
        
         of the resilient component 
        
          
            30
          
        
        . An accommodating groove 
        
          
            23
          
        
         disposed on the push button 
        
          
            20
          
        
         at a position corresponding to the assembling section 
        
          
            31
          
        
         comprising a fixing section 
        
          
            22
          
        
         for connecting the resilient component 
        
          
            30
          
        
        . The first conductive section 
        
          
            32
          
        
         and the first conductive terminal 
        
          
            50
          
        
         of the resilient component 
        
          
            30
          
        
         are kept constantly in contact with each other, and the second conductive section 
        
          
            32
          
        
         is pushed down by a force provided by pressing the press button 
        
          
            20
          
        
        , and the contact surface 
        
          
            41
          
        
         of the second conductive section 
        
          
            33
          
        
         and the second terminal 
        
          
            40
          
        
         should satisfy the conditions for the initial signal connection state to the final signal connection state preset by the microswitch.
      
    
    
      
        From 
        
          FIGS. 5
        
        , 
        
          
            6
          
        
        , and 
        
          
            7
          
        
        A, it is obvious that the second conductive terminal 
        
          
            40
          
        
         in a plate shape is disposed in a chamber having a contact surface 
        
          
            41
          
        
        , and the bent second electric connection end 
        
          
            331
          
        
         of the second conductive section 
        
          
            33
          
        
         of the resilient component 
        
          
            30
          
        
         disposed on the top of the contact surface 
        
          
            41
          
        
        . When the press button 
        
          
            20
          
        
         is pushed from the left direction or the vertical plane, the press button 
        
          
            20
          
        
         will rotate and shift downward by making use of the fixing section 
        
          
            22
          
        
         as the fulcrum, and drive the second conductive section 
        
          
            33
          
        
         of the resilient component 
        
          
            30
          
        
         to move down simultaneously. Since the first conductive section 
        
          
            32
          
        
         of the resilient component 
        
          
            30
          
        
         and the first conductive terminal 
        
          
            50
          
        
         are always in contact with each other, therefore when the press button 
        
          
            20
          
        
         moves to the highest point, the second electric connection end 
        
          
            331
          
        
         of the second conductive section 
        
          
            33
          
        
         is coupled to the contact surface 
        
          
            41
          
        
         of the second conductive terminal 
        
          
            40
          
        
         to define the initial signal connection state as shown in 
        
          FIG. 7B
        
        ; when the press button 
        
          
            20
          
        
         moves to the lowest point, the contact surface 
        
          
            41
          
        
         of the second conductive terminal 
        
          
            40
          
        
         satisfies the requirements for depression distance of the press button 
        
          
            20
          
        
        , so that the second electric connection end 
        
          
            331
          
        
         of the second conductive section 
        
          
            33
          
        
         can keep the contact area 
        
          
            41
          
        
         in an electric connection state when the press button 
        
          
            20
          
        
         is depressed as shown in FIG. 
        
          
            7
          
        
        C. Therefore, when the press button 
        
          
            20
          
        
         moves to the lowest point, it defines a final signal connection state, and the signal traveling distance from the initial signal connection state to the final signal connection state can meet the actual moving distance design of the press button 
        
          
            20
          
        
        . The microswitch of the present invention provides the best design for the signal traveling distance. Further, since the current of the microswitch is very small, therefore when the second electric connection end touches the contact surface 
        
          
            41
          
        
         it does not produce any spark, and does not cause danger or accidents.
      
    
    
      
        Further, 
        
          FIGS. 7A
        
         to 
        
          
            7
          
        
        C obviously show that the distance between the first conductive section 
        
          
            32
          
        
         of the resilient component 
        
          
            30
          
        
         and the second conductive section 
        
          
            33
          
        
         is larger than the traditional microswitch. Therefore, when the press button 
        
          
            20
          
        
         moves to the lowest point, the stored resilience of the resilient component 
        
          
            30
          
        
         is increased; and when the press button 
        
          
            20
          
        
         is released, the press button 
        
          
            20
          
        
         can resume its position quickly, and effectively release the signal connection state.
      
    
    
      
        While the invention has been described by way of example and in terms of a preferred embodiment, it is to be understood that the invention is not limited thereto. To the contrary, it is intended to cover various modifications and similar arrangements and procedures, and the scope of the appended claims therefore should be accorded the broadest interpretation so as to encompass all such modifications and similar arrangements and procedures.
      
    
  
             
            
                        Claims
        
                - 1. A microswitch comprising a main body having a chamber therein, and the main body having a first conductive terminal and a second conductive terminal disposed on the chamber, a press button disposed on the chamber for supporting and allowing free rotation on the main body, a force acting section disposed at the bottom of the press button for providing an elastic force to push the press button up and protruded from the main body; and a resilient component having a first conductive section and a second conductive section for contacting the first conductive terminal and the second conductive terminal respectively, characterized in that:an assembling section, defined between said first and second conductive sections of said resilient component; a fixing section, coupled to said resilient component and disposed in an accommodating groove of said press button at the position corresponding to said assembling section, and the first conductive section of said resilient component being kept constantly in contact with said first conductive terminal, and said second conductive section being pressed downwards by a force provided by said press button to contact the second conductive terminal, and said second conductive section and the contact surface of said second conductive terminal meeting the requirements for said initial signal connection state to said final signal connection state preset by said microswitch.
 
                - 2. The microswitch of claim 1, wherein said main body on both sides comprises a circular hole and an accommodating groove being extended from said circular hole to an open end of a chamber, and an opening disposed on said main body at the position proximate to a sidewall of said circular hole and extending to an open end of said chamber, and an aslant conductive surface defined at the bottom edge of the fixing section of said press button.
 
                - 3. The microswitch of claim 2, wherein said accommodating groove is tapered from said open end to said circular hole.
 
                - 4. The microswitch of claim 1, wherein said first and second conductive sections of said resilient component comprises first and second conductive ends, bent perpendicular to each other.
 
                - 5. The microswitch of claim 1, wherein said first and second conductive terminals are disposed in said chamber perpendicular to each other.
 
                - 6. A microswitch, comprising a main body having a chamber therein, and the main body having a first conductive terminal and a second conductive terminal disposed on the chamber, a press button disposed on the chamber for supporting and allowing free rotation on the main body, a force acting section disposed at the bottom of the press button for providing an elastic force to push the press button up and protruded from the main body; and a resilient component having a first conductive section and a second conductive section for contacting the first conductive terminal and the second conductive terminal respectively, characterized in that:said second conductive terminal being in the shape of a plate disposed in said chamber and having a contact surface, and the second conductive section of said resilient component being driven by said press button to move on the contact surface of said second conductive terminal to define said initial signal connection state to said final signal connection state preset by said microswitch.
 
        
                
                
                
                
                
                            US Referenced Citations (4)
            
            Foreign Referenced Citations (2)
            
                
                    
                        | Number | 
                        
                        Date | 
                        Country | 
                    
                
                
                        
                            | 517254 | 
                            
                            Jan 2003 | 
                            TW | 
                        
                        
                            | 562228 | 
                            
                            Nov 2003 | 
                            TW |