The present application relates generally to a microtome having an oscillating blade. More particularly, the present application relates to a microtome for the production of thin slices of soft materials, which are intended for microscopic inspection.
A microtome is a sectioning instrument that allows for the cutting of thin slices of biological samples, known as sections. Typical sectioned samples have a thickness ranging from a few microns to 100s of microns. As sections may be observed and examined in a microscope through transmitted light, thin and smooth sections are often desired. To work with soft materials, a vibrating blade microtome is often employed. The vibrating blade microtome, a variation of the basic microtome, are widely recognized as superior for cutting thick sections from non-embedded or fresh samples. When in operation, the blade oscillates in a direction transverse to the cutting direction, which the sample advances at a steady speed.
According to an aspect of the present application, a microtome is provided. The microtome includes: a blade cutting a soft material in a first direction, the first direction being a feeding direction of the soft material; a blade holder holding the blade; an actuator providing a vibration in a second direction along a cutting edge of the blade; and a frequency-tunable resonator driven by the actuator into vibration and fixedly connected to the blade holder to transfer the vibration to the blade holder and the blade, the resonator having a tunable resonant frequency in the second direction.
According to embodiments of the present application, the vibration of the blade of the microtome can facilitate the sectioning of a soft material. According to the principle of the present application, the vibration of the blade at a relatively high frequency (e.g., 100 Hz-800 Hz) may improve the sectioning performance (flatness, section thickness and the like of the sectioned slices). However, when the actuator generates a vibration at a relatively high frequency, it is difficult to vibrate the blade with a sufficient amplitude unless a large power is applied to the actuator, which will lead to an unstable vibration. According to the present application, if the natural resonant frequency of the mechanism is tuned to be a desired value, the amplitude of the vibration will be amplified. With a tunable natural resonant frequency of the mechanism, a sufficient amplitude at a relatively high frequency can be generated (while blade motions of undesired directions are suppressed) for processing a specific soft material. The principle model of this will be described in detail below.
Hereinafter, a detailed description of the present application will be given with reference to the appended drawings.
As shown in
The actuator 130 may provide a vibration in the Y direction (i.e. the direction along the cutting edge of the blade 110) as shown in
The frequency-tunable resonator 140 has a tunable resonant frequency in the Y direction so that the resonant frequency of the combination of the resonator 140, the blade holder 120 and the blade 110 can be tuned to be a desired value for the purpose of the vibration with a suitable amplitude driven by the actuator 130.
The vibration of the blade of the microtome can facilitate the sectioning of a soft material. According to the principle of the present application, the vibration of the blade at a relatively high frequency (e.g., 100 Hz-800 Hz) may improve the sectioning performance (flatness, section thickness and the like of the sectioned slices). However, when the actuator generates a vibration at a relatively high frequency, it is difficult to vibrate the blade with a sufficient amplitude unless a large power is applied to the actuator, which will lead to an unstable vibration. According to the present application, if the natural resonant frequency of the mechanism is tuned to be a desired value, the amplitude of the vibration will be amplified. With a tunable natural resonant frequency of the mechanism, a sufficient amplitude at a relatively high frequency can be generated for processing a specific soft material. The principle model of this will be described in detail below.
The frequency-tunable resonator may include at least one beam extending in the X direction. As shown in
In an example, the central block 142 is integral with the beam(s) 141, and the central block 142 and the beam(s) 141 are made of a metal. There is no moving part between the central block 142 and the beam(s) 141. Thus, there is no backlash within the frequency-tunable resonator 140, which has excellent wear characteristics.
An end of the central block 142 is aligned with the actuator 130, so that the frequency-tunable resonator 140 is driven by the actuator 130 into vibration. And, the central block 142 is fixedly connected to the blade holder 120. Thus, the frequency-tunable resonator 140 can vibrate together with the blade holder 120 and the blade 110.
According to an embodiment, each of the two pairs of parallel beams 141 is in a plate shape, as shown in
The microtome 100 may further include a flexure holder. As shown in
The microtome 110 may further include a fixed platform 160, to which the flexure holder 150 is releasably fixed.
According to an embodiment, the actuator 130 is a non-contact linear actuator capable of providing the vibration with the frequency of 0-1000 Hz. In an example, the actuator 130 may provide the vibration with the frequency of 100-800 Hz. According to the present application, a vibration of the blade at a relatively high frequency (e.g., 100 Hz-800 Hz) may improve the sectioning performance. Given a specific soft material to be sectioned, the natural resonant frequency of the mechanism can be tuned to be a suitable value. Then, the actuator may provide a vibration with a frequency close to (but not equal to) the natural resonant frequency of the mechanism, so that the vibration of the mechanism can be amplified through the effect of mechanical resonance.
Referring to
As shown in
Ideally, unwanted out-of-plane motion (in the Z direction) can be completely removed when the force transmitted from the actuator is simultaneously applied to the centers of mass and stiffness of the mechanism. According to some embodiments of the present application, the symmetric design of the frequency-tunable resonator 140 may ensure the force from the actuator 130 can be simultaneously applied to the merged centers of mass and stiffness of the mechanism. For example, the symmetric parallel beams 141 shifts the center of stiffness to the symmetric plane of the beams, merging with the center of mass. And, the proof mass 142a on the top of the blade holder and the blade allows the adjustment of the center of mass in the Z direction, merging with the center of stiffness.
According to another embodiment of the present application, the microtome may further include a material collector for collecting and positioning the sectioned slices of the soft material.
As shown in
The microtome according to the present application can process soft material sectioning with unprecedented surface quality and flatness. This will significantly improve the imaging results for any microscopic and nanoscopic studies. In an example of the present application, the microtome is designed to achieve the specifications listed in the following Table 1.
In addition, the microtome can be used to generate a 3-D resolved connectome (a connectome is a detailed wiring diagram of the entire brain, showing all the cells and their synaptic connections). The flat sectioning surface is critical to ensure synaptic connections can be mapped via different sectioned layers which cannot be achieved by conventional microtome models. The microtome will also be critical for improving the quality of the present 3-D two-photon tomography imaging technique.
Experimental results based on the present application have confirmed that a brain tissue can be sectioned into thin slices (10s microns) with nanometer-level flatness by using the microtome of the present application, which is critical for 3D brain imaging and the creation of a brain connectome. According to the principle of the present application, a high cutting speed can harden the soft materials due to their viscoelastic properties and thus can enhance the sectioning outcome, making many unprocessable soft materials easy to cut.
The microtome development is driven by the better fundamental understanding of soft material cutting processes. From the study of the present application, it is theoretically and experimentally proved that the performance (flatness, section thickness etc.) of sectioning soft materials will be substantially improved when the sectioning is performed at high frequency, i.e., 300-800 Hz. The optimal cutting frequencies for different soft materials depend on their viscoelastic properties.
where ∇z describes the characteristics of the contact surface, which is a constant. G2(ω′) and G*(ω′) are the loss shear modulus and the complex shear modulus of the material under the characteristic frequency ω′=2Aω/πr, respectively. Given the blade vibrating displacement and vibrating velocity as: Y=−A cos ωt and Y′=A ω sin ωt, Fy then can be written as:
The soft material sectioning process can be divided into two stages, crack initiation and crack propagation. The stages 0, I and II in
At the stage of crack initiation, the material in the vicinity of the blade tip is in the state of line loading of a half space. This is because, comparing with the thickness of the cut off slice, the blade tip radius is much smaller, which makes stress concentrates sharply around the blade tip. By applying the theory of elastic contact mechanics and assuming the Poisson's ratio v=0.5, the stress and stress tensor can be analytically obtained under cylindrical coordinate system as:
When under dynamic loading, the soft materials become hardened, so as the inner cohesive bond of the material. Experiments show critical fracture stress changes significantly with loading frequency. Thus, the maximum principle strain criterion is used here, instead of the maximum principle stress criterion, to determine the onset of crack. It is assumed that the critical maximum principle strain εt does not change with dynamic loading. Given the radius of the blade tip as r0, the maximum principle tensile stress ε1 can be obtained from Eq. (5) as ε1=Fy*/G*πr0L, at the material surface when θ=π/2. It should be noted that ε1 is not directly related to the compressive force Fx. Because Fy* is determined by Fx, the crack onset state can be written as:
This solution shows that the initiation of crack results to low global material deformation when sectioning with high blade vibration frequency and amplitude. Eq. (5) also shows the critical crack onset state is not related to the sample feeding velocity. However, it is found in the experiments that Fxmax changes when the feeding velocity is changed while other parameters remain the same. In fact, for soft materials, to make the crack propagate at a given velocity requires more energy than the threshold fracture energy required for breaking material bonds. Because soft materials are highly deformable, crack tip inside the material is surrounded by a relatively large energy dissipation area, the material within the area deforms dynamically as the crack propagates, and the energy dissipated in this area due to material viscoelasticity increases with the crack propagation velocity. In consideration of the effect of crack propagation velocity on the critical strain condition, the factor of viscoelastic dissipation p(v) is introduced, and εt is written as:
εt(v)=ε0p(v) (6)
where ε0 is the constant uniaxial tensile strain at failure, and when v=0, εt(v)=ε0. Following the Persson model that G(v)=G0(1+v/v0)1/3 (G(v) is the energy per unit area required to propagate at the velocity of v, G0 corresponds to extremely low value of v, and v0 is the reference velocity) and considering that the function of strain energy is expressed as U=½εTDε, without further demonstration, p(v)=(1+v/v0)1/6 can be written. The revised relation between maximum normal cutting force and sectioning parameters can be written as Eq. (7). Eq. (3) shows that the level of material deformation is determined by Fx/G*L, and the quality of sectioning is determined by the level of material deformation. Therefore, K=Fxmax/G′(w) is named the factor of sectioning quality, which can be written as Eq. (8). The smaller K is, the better the section quality is.
The physical property of soft materials has an obvious dependence on frequency under dynamic loading. For the example of 2% agarose gel, its complex shear modulus is expressed as:
G*(ω)=Hωβ+jEωβ+jRw (9)
where H=9.79 KPa, E=0.39 KPa, β=0.0254, R=0.0079 KPa. Substitute Eq. (9) into Eq. (8), the curve of the factor of sectioning quality K versus blade vibration frequency f=2πω can be plotted in
These analyses prove that small deformation and better sectioning can be achieved with high blade vibration frequency. Therefore, the microtome according to an embodiment of the present application may be designed to achieve such operating condition, i.e., a large range of tunable vibrating frequency (0-800 Hz) and vibrating amplitude (0-2 mm) for optimizing the cutting quality of different materials.
According to the microtome with a vast frequency tuning range is designed based on flexure structures driven by a linear actuator, e.g., voice coil motor (VCM). The flexure mechanism guides the blade holder so that the blade holder has only one degree of freedom, and the actuator generates linear reciprocating motion of the blade by outputting reciprocating force.
Below is the calculation for the mechanical model of the flexure-blade assembly system. Under the applied reciprocating force F=F0 cos ωt, the dynamic equation of the system is given by:
where m, k, ω0=√{square root over (k/m)}, and ζ are the mass, stiffness, natural frequency, and damping ratio of the flexure-blade assembly system, F0 and ω are the amplitude and frequency of the driving force, and y is the actual movement of the blade, which is given by the solution of Eq. (10):
where s=ω/ω0, B=F0/k are the blade displacement responded to static excitement with the same amplitude.
Although the above descriptions include many specific arrangements and parameters, it should be noted that these specific arrangements and parameters only served to illustrate one embodiment of the present application. This should not be considered as the limitations on the scope of the application. It can be understood by those skilled in the art that various modifications, additions and substitutions may be made thereto without departing from the scope and spirit of the present application. Therefore, the scope of the present application should be construed on the basis of the appended claims.