Claims
- 1. A method of analyzing the aggregate content of asphalt-aggregate compositions, the method comprising:
heating a furnace with a preweighed container carrying a sample of an asphalt-aggregate composition therein while drawing air through the furnace at a rate that avoids impeding the heating of the furnace or the sample until the sample in the container reaches combustion and the combustion of the sample becomes exothermic; accelerating the draw through the furnace to increase the rate of combustion of the exothermic reaction until the exothermic reaction is complete; and reweighing the container and sample after combustion is complete.
- 2. An analysis method according to claim 1 and further comprising initiating a second draw of air around rather than through the furnace to moderate the exterior temperature of the furnace.
- 3. An analysis method according to claim 1 comprising weighing the container and sample and thereafter placing the container and sample in the furnace.
- 4. An analysis method according to claim 3 comprising preheating the container and sample prior to placing the container and sample in the furnace.
- 5. An analysis method according to claim 4 comprising preheating the furnace prior to placing the container and sample in the furnace.
- 6. An analysis method according to claim 5 comprising preheating the furnace to a temperature higher than the preheated temperature of the container and sample.
- 7. An analysis method according to claim 1 wherein the step of heating the furnace comprises directing microwave radiation at microwave-absorbent materials in the furnace that convert the microwave energy into heat.
- 8. An analysis method according to claim 1 comprising weighing the container and sample while the container and sample are in the furnace and while the furnace is being heated.
- 9. An analysis method according to claim 1 comprising continuously weighing the container and sample.
- 10. An analysis method according to claim 1 and further comprising sizing the aggregate after combustion of the asphalt.
- 11. A method of analyzing the aggregate content of asphalt-aggregate compositions, the method comprising:
placing a preheated, preweighed container carrying a sample of an asphalt-aggregate composition into a preheated furnace with the preheated furnace being warmer than the preheated sample; continuing to heat the furnace while drawing air through the furnace at a rate that avoids impeding the heating of the furnace or the sample until the sample in the container reaches its combustion temperature and the combustion of the sample becomes exothermic; initiating a second draw of air around rather than through the furnace to moderate the exterior temperature of the furnace; accelerating the draw through the furnace to increase the rate of combustion of the exothermic reaction; and reweighing the container and sample after combustion is complete.
- 12. An analysis method according to claim 11 comprising weighing the container and sample prior to placing the container and sample in the furnace.
- 13. An analysis method according to claim 11 comprising preheating the container and sample to a temperature of about 150° C. prior to placing the container and sample in the furnace.
- 14. An analysis method according to claim 13 comprising preheating the furnace to a temperature above about 540° C. prior to placing the container and sample in the furnace.
- 15. An analysis method according to claim 11 wherein the step of heating the furnace comprises directing microwave radiation at microwave-absorbent materials in the furnace that convert the microwave energy into heat.
- 16. An analysis method according to claim 11 comprising weighing the container and sample while the container and sample are in the furnace and while the furnace is being heated.
- 17. An analysis method according to claim 16 comprising continuously weighing the container and sample.
- 18. An analysis method according to claim 11 and further comprising sizing the aggregate after combustion of the asphalt.
- 19. A method of analyzing the aggregate content of asphalt-aggregate compositions, the method comprising:
placing a preheated, preweighed container carrying a sample of an asphalt-aggregate composition into a preheated furnace; monitoring the temperature of the furnace; continuing to heat the furnace while drawing air through the furnace at a rate that avoids impeding the heating of the furnace or the sample until the sample in the container reaches a first predetermined setpoint temperature; accelerating the draw through the furnace to increase the rate of combustion of the sample; and reweighing the container and sample after combustion is complete.
- 20. An analysis method according to claim 19 comprising initiating a second draw of air around rather than through the furnace to moderate the exterior temperature of the furnace when the temperature reaches a second predetermined setpoint.
- 21. An analysis method according to claim 20 wherein the second predetermined setpoint temperature s lower than the first predetermined setpoint temperature so that the second draw of air around the furnace is initiated prior to the acceleration of the draw through the furnace.
- 22. An analysis method according to claim 19 comprising weighing the container and sample while the container and sample are in the furnace and while the furnace is being heated.
- 23. An analysis method according to claim 22 comprising continuously weighing the container and sample.
- 24. An analysis method according to claim 19 comprising preheating the furnace to a temperature warmer than the preheated sample.
- 25. An analysis method according to claim 19 wherein the step of heating the furnace comprises directing microwave radiation at a susceptor in the furnace that absorbs the microwave radiation and converts it into heat.
- 26. An analysis method according to claim 19 and further comprising sizing the aggregate after combustion of the asphalt.
- 27. An apparatus for analyzing the aggregate content of asphalt-aggregate compositions and comprising:
a cavity for holding an asphalt-aggregate sample; means for introducing microwave radiation into said cavity; materials in said cavity for absorbing microwave radiation and converting the microwave radiation into heat; an afterburner in gas flow communication with said cavity; a first fan for drawing air through said cavity and through said afterburner; and a second fan for drawing air around said cavity to moderate the external temperature of said cavity and its immediate environment.
- 28. An analysis apparatus according to claim 27 and further comprising a scale in said cavity for continuously monitoring the weight of a sample in said cavity.
- 29. An analysis apparatus according to claim 27 and further comprising a temperature sensor in said cavity for monitoring the temperature of the sample.
- 30. An analysis apparatus according to claim 29 wherein said first and second fans are controllable variable speed fans.
- 31. An analysis apparatus according to claim 30 and further comprising a controller that moderates the draw of said first fan based upon the sample temperature measured by said temperature sensor.
- 32. An analysis apparatus according to claim 30 and further comprising a controller that moderates the draw of said second fan based upon the sample temperature measured by said temperature sensor.
- 33. An analysis apparatus according to claim 27 comprising a housing surrounding said cavity.
- 34. An analysis apparatus according to claim 33 wherein said second fan is positioned to draw an airflow between said cavity and said housing.
- 35. An analysis apparatus according to claim 27 wherein said cavity is formed of a material that is insulating with respect to conductive heat transfer and substantially transparent to microwave radiation.
- 36. An analysis apparatus according to claim 35 wherein said cavity is formed of a glass ceramic fibrous material.
- 37. An analysis apparatus according to claim 27 wherein said microwave introducing means comprises a source and a waveguide.
- 38. An analysis apparatus according to claim 27 comprising a susceptor in said furnace for absorbing microwave radiation and converting it into heat.
- 39. An asphalt analysis furnace system that enhances the airflow and combustion of asphalt-aggregate compositions, said furnace system comprising:
a furnace; a housing around said furnace; a furnace exhaust in communication with said furnace; a housing exhaust in communication with said housing; means for drawing an airflow though said furnace and into said furnace exhaust; means for drawing a separate airflow though said housing and into said housing exhaust; and a junction between said exhausts that forms a common exhaust from said housing and said furnace.
- 40. An analysis system according to claim 39 wherein said furnace drawing means and said housing drawing means comprises a single fan downstream from said junction.
- 41. An analysis system according to claim 39 wherein said furnace drawing means comprises a first fan in communication with said furnace exhaust upstream from said junction and said housing drawing means comprises a second fan in communication with said housing exhaust upstream from said junction.
- 42. An analysis system according to claim 39 wherein said furnace comprises a source of microwave radiation and a susceptor for absorbing the microwave radiation and converting it into heat.
- 43. An analysis system according to claim 39 and further comprising an afterburner between said furnace and said furnace exhaust.
- 44. An asphalt analysis furnace system that enhances the airflow and combustion of asphalt-aggregate compositions, said furnace system comprising:
a furnace; a housing around said furnace; a first fan that pulls air though said furnace; a second fan that pulls air between said furnace and said housing, but not through said furnace; a furnace exhaust pipe in communication with said first fan; a housing exhaust pipe in communication with said second fan; and a junction between said exhaust pipes that forms a common exhaust for both of said fans.
- 45. A furnace system according to claim 44 wherein said furnace comprises a source of microwave radiation and a susceptor that absorbs microwave radiation and converts it into heat.
- 46. A furnace system according to claim 44 comprising an ambient air stem in communication with said furnace exhaust pipe.
- 47. A furnace system according to claim 44 and further comprising an afterburner between said furnace and said furnace exhaust pipe.
- 48. A method of analyzing the aggregate content of asphalt-aggregate compositions, the method comprising:
heating a sample of an asphalt-aggregate composition to combustion in a furnace; drawing an airflow into, through, and out of the furnace to promote the combustion of the asphalt in the composition; drawing a separate airflow around and past but not through the furnace to help moderate the exterior temperature of the furnace without interfering with the combustion therein; and blending airflow that has exited the furnace with the airflow that has passed the exterior to thereby moderate the temperature of the furnace-exited airflow.
- 49. An analysis method according to claim 48 and further comprising blending an ambient airflow with the furnace-exited airflow.
- 50. An analysis method according to claim 49 comprising blending the ambient and furnace-exited airflows, and thereafter blending with the exterior-passed airflow.
- 51. An analysis method according to claim 48 wherein the step of drawing the airflow out of the furnace comprises drawing the airflow and gaseous combustion products into an afterburner prior to blending with the exterior airflow.
- 52. An analysis method according to claim 48 wherein the step of heating the sample comprises directing microwave radiation into the furnace.
- 53. An analysis method according to claim 52 wherein the step of directing the microwave radiation into the furnace comprises directing the radiation to a susceptor that absorbs the microwave radiation and converts it into heat.
- 54. An analysis method according to claim 48 and further comprising sizing the aggregate after combustion of the asphalt.
Parent Case Info
[0001] This application is a continuation-in-part of Ser. No. 09/045,392 filed Mar. 20, 1998. The present invention relates to the analysis of compositions formed of asphalt and aggregates such as crushed rock and sand.
Continuations (1)
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Number |
Date |
Country |
Parent |
09187854 |
Nov 1998 |
US |
Child |
09788982 |
Feb 2001 |
US |
Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
09045392 |
Mar 1998 |
US |
Child |
09187854 |
Nov 1998 |
US |