Patent Application
20120152940
The present invention relates to a microwave heating device including microwave generating means configured using semiconductor devices.
As conventional microwave heating devices including microwave generating means constructed by using semiconductor devices, there have been suggested a microwave heating device including an oscillation portion constructed by a semiconductor device, a plurality of amplification portions for amplifying output of the oscillation portion, a heating chamber for placing an object to be heated therein and heating the same, a feeding portion for supplying microwaves to the heating chamber, and an impedance detection portion for detecting an impedance of the feeding portion (refer to Patent Literature 1, for example). The microwave heating device disclosed in Patent Literature 1 aims at controlling an oscillation frequency of the oscillation portion based on the results of detections by the impedance detection portion, for enabling stabilized cooking without inducing heating unevenness within the heating chamber.
Further, Patent Literature 2 discloses a microwave heating device including a microwave heating power supply capable of changing the oscillation frequency thereof, an antenna for radiating microwave electric power to a heating chamber, and a detector for detecting reflected electric power from the antenna. This conventional microwave heating device is adapted to track the frequency of the microwave heating power supply which minimizes the reflected electric power and to drive the microwave heating power supply at about the detected frequency, thereby driving it with higher electric-power efficiency.
Further, Patent Literature 3 discloses a microwave heating device including an oscillation portion constructed by semiconductor devices, a dividing portion for dividing the output of the oscillation portion into a plurality of parts, a plurality of amplification portions for amplifying the outputs of the oscillation portion which have been resulted from the division, a synthesis portion for synthesizing the outputs of the amplification portions, and a phase shifter provided between the dividing portion and the amplification portions. The microwave heating device disclosed in Patent Literature 3 has a structure for changing the electric-power ratio between the two outputs through phase control by the phase shifter or a structure for controlling the phases of the two outputs to be the same phase or reversed phases.
Patent Literature 1: Japanese Unexamined Patent Publication No. 59-165399
Patent Literature 2: Japanese Examined Patent Publication No. 62-048354
Patent Literature 3: Japanese Unexamined Patent Publication No. 56-132793
However, as will be described later, the aforementioned conventional microwave heating devices have had problems of difficulty in performing heating processing, in desired states, on different to-be-heated objects of various types which have various shapes and volumes and are being housed in the heating chamber, with their feeding systems.
With conventional microwave heating devices, it is possible to control the heating state and to perform heating operations with higher electric-power efficiency, by optimizing the oscillation frequency according to the results of detections of the impedance of the heating chamber and reflected electric power therefrom. However, by feeding microwave electric power from a single portion, for to-be-heated objects within the heating chamber, it has been impossible to sufficiently and properly address different to-be-heated objects of various types which have various shapes and volumes. Furthermore, with such a microwave heating device including an oscillation portion formed from a semiconductor device, in order to form microwave outputs equivalent to those of conventional commercially-available microwave ovens employing magnetrons in their oscillation portions, it is possible to provide a plurality of final-stage amplification portions employing semiconductor devices such that microwaves are propagated to respective a plurality of feeding portions provided in the heating chamber from the plurality of final-stage amplification portions, which can realize most inexpensive structure having stabilized performance.
In cases of applying the structures of the aforementioned conventional microwave heating devices to feeding portions at a plurality of positions, it is impossible to grasp the influence of electric power transmitted between the feeding portions only by detecting the impedance of the heating chamber, which induces larger detection errors. Further, by operating the feeding portions at the plurality of positions at the same oscillation frequency and by performing control for tracking the oscillation frequency, it is impossible to induce a larger difference from cases of feeding electricity from a single portion and, therefore, it has been impossible to sufficiently address different to-be-heated objects of various types which have various shapes and volumes.
Further, in cases of applying the structures of the conventional microwave heating devices to feeding portions at a plurality of positions, it is necessary to perform oscillation-frequency control and phase-difference control for all combination conditions of the feeding portions at the plurality of positions, thereby inducing the problem of necessity of a longer time period for detecting reflected electric power from the heating chamber. This induces the problem that an excessively longer time period is taken before the start of actual heating operations, after the user makes setting.
The present invention has been made in order to overcome the aforementioned problems in the conventional microwave heating devices and aims at providing a microwave heating device capable of detecting, in a shorter time period, heating conditions for heating, in desired states, different to-be-heated objects of various types which have various shapes and volumes and, then, heating the to-be-heated objects under these heating conditions and, further, capable of greatly reducing microwave electric power returned from the heating chamber (reflected electric power) during heating operations for heating to-be-heated objects with higher efficiency.
A microwave heating device in a first aspect of the present invention includes:
With the microwave heating device having the aforementioned structure in the first aspect, it is possible to detect, in a shorter time period, an oscillation frequency and a phase value as heating conditions which minimize the reflected electric power and, therefore, it is possible to start, in a shorter time period, optimum heating operations on different to-be-heated objects of various types which have various shapes and volumes.
In a second aspect of the present invention, in the microwave heating device in the first aspect, the sweeping control portion may be adapted to determine an oscillation frequency and a phase value for use in heating the to-be-heated object, from a frequency sweeping characteristic detected through a frequency detection operation by the frequency sweeping portion and a phase sweeping characteristic detected through a phase detection operation by the phase sweeping portion, before the start of heating of the to-be-heated object.
In a third aspect of the present invention, in the microwave heating device in the first or second aspect, the sweeping control portion may be adapted to perform, at first, a frequency detection operation by the frequency sweeping portion for detecting an oscillation frequency which minimizes reflected electric power, and then, may be adapted to perform, a phase detection operation by the phase sweeping portion while fixing the oscillation frequency of the oscillation portion to the detected oscillation frequency, for detecting output phases which minimize reflected electric power, and thereafter, may be adapted to alternately repeat a frequency detection operation by the frequency sweeping portion while fixing the output phases of the phase variable portion to a detected phase value, and a phase detection operation by the phase sweeping portion while fixing the oscillation frequency of the oscillation portion to a detected oscillation frequency.
In a fourth aspect of the present invention, in the microwave heating device in the first or second aspect, the sweeping control portion may be adapted to store, after performing a frequency detection operation by the frequency sweeping portion, at least the phase value to which the phase variable portion has been fixed, an oscillation frequency which minimized the reflected electric power, and a minimum value of reflected electric power, in the previous frequency detection operation by the frequency sweeping portion.
In a fifth aspect of the present invention, in the microwave heating device in the first or second aspect, the sweeping control portion may be adapted to store, after performing a phase detection operation by the phase sweeping portion, at least the oscillation frequency to which the oscillation portion has been fixed, a phase value which minimized the reflected electric power, and a minimum value of reflected electric power, in the previous phase detection operation by the phase sweeping portion.
In a sixth aspect of the present invention, in the microwave heating device in any one of the first to third aspects, the sweeping control portion may be adapted to alternately repeat a frequency detection operation by the frequency sweeping portion and a phase detection operation by the phase sweeping portion, until a predetermined completion determination condition is satisfied.
In a seventh aspect of the present invention, in the microwave heating device in any one of the first to third aspects, the sweeping control portion may be adapted to set a first completion determination condition that a minimum value of reflected electric power detected through a frequency detection operation by the frequency sweeping portion and a phase detection operation by the phase sweeping portion has fallen below a predetermined threshold value, and the sweeping control portion may be adapted to stop an operation for repeating a frequency detection operation by the frequency sweeping portion and a phase detection operation by the phase sweeping portion, when the first completion determination condition is satisfied.
In an eighth aspect of the present invention, in the microwave heating device in any one of the first to third aspects, the sweeping control portion may be adapted to set a second completion determination condition that, in an operation for repeating a frequency detection operation by the frequency sweeping portion and a phase detection operation by the phase sweeping portion, a detected oscillation frequency or phase value be different from the oscillation frequency or the phase value detected through the previous frequency detection operation or the previous phase detection operation by an amount smaller than a predetermined threshold value, and the sweeping control portion may be adapted to stop the operation for repeating a frequency detection operation by the frequency sweeping portion and a phase detection operation by the phase sweeping portion, when the second completion determination condition is satisfied.
In a ninth aspect of the present invention, in the microwave heating device in any one of the first to third aspects, the sweeping control portion may be adapted to set a third completion determination condition that the number of times a frequency detection operation by the frequency sweeping portion and a phase detection operation by the phase sweeping portion have been repeated has reached a predetermined number, and the sweeping control portion may be adapted to stop an operation for repeating a frequency detection operation by the frequency sweeping portion and a phase detection operation by the phase sweeping portion, when the third completion determination condition is satisfied.
In a tenth aspect of the present invention, in the microwave heating device in the eighth aspect, the sweeping control portion may be adapted to, after stopping the operation for repeating a frequency detection operation by the frequency sweeping portion and a phase detection operation by the phase sweeping portion based on the second completion determination condition, store an oscillation frequency and a phase value which minimize reflected electric power and a minimum value of reflected electric power which have been detected through the frequency detection operations by the frequency sweeping portion and the phase detection operations by the phase sweeping portion, further perform a frequency detection operation by the frequency sweeping portion by fixing the phase value of the phase variable portion to a phase value different from the fixed phase value in the first frequency detection operation by the frequency sweeping portion and, further, perform, again, an operation for repeating a frequency detection operation by the frequency sweeping portion and a phase detection operation by the phase sweeping portion.
In an eleventh aspect of the present invention, in the microwave heating device in the ninth aspect, the sweeping control portion may be adapted to, after stopping the operation for repeating a frequency detection operation by the frequency sweeping portion and a phase detection operation by the phase sweeping portion based on the third completion determination condition, store an oscillation frequency and a phase value which minimize reflected electric power and a minimum value of reflected electric power which have been detected through the frequency detection operations by the frequency sweeping portion and the sweeping operations by the phase sweeping portion, further perform a frequency detection operation by the frequency sweeping portion by fixing the phase value of the phase variable portion to a phase value different from the fixed phase value in the first frequency detection operation by the frequency sweeping portion and, further, perform, again, an operation for repeating a frequency detection operation by the frequency sweeping portion and a phase detection operation by the phase sweeping portion.
In a twelfth aspect of the present invention, in the microwave heating device in any one of the first to third aspects, the sweeping control portion may be adapted to start a heating operation, by employing, as a heating condition, a frequency and a phase value which minimize the reflected electric power which have been detected and stored through an operation for repeating a frequency detection operation by the frequency sweeping portion and a phase detection operation by the phase sweeping portion.
With the microwave heating device having the aforementioned structure according to the present invention, it is possible to detect, in a shorter time period, a frequency and output phases as heating conditions for properly heating a to-be-heated object, with reflected electric power equal to or less than a predetermined threshold value. Further, with the microwave heating device according to the present invention, it is possible to optimally control the oscillation frequency and the output phases based on information indicating heating conditions resulted from detections, which enables certainly heating, in desired states, different to-be-heated objects of various types which have various shapes and volumes, without inducing heating unevenness, and also enables greatly reducing the microwave electric power returned from the heating chamber (reflected electric power) for enabling heating operations with higher efficiency.
With the microwave heating device according to the present invention, it is possible to detect, in a shorter time period, heating conditions for different to-be-heated objects of various types which have various shapes and volumes and to heat such to-be-heated objects in desired states, anytime, and, furthermore, it is possible to reduce the microwave electric power returned from the heating chamber during heating operations, for realizing heating operations with higher efficiency.
Hereinafter, with reference to the accompanying drawings, a microwave oven will be described as an embodiment of a microwave heating device according to the present invention. The microwave heating device according to the present invention is not limited to the structure of the microwave oven which will be described in the following embodiment and is intended to include electromagnetic-wave heating devices structured based on technical concepts equivalent to the technical concepts which will be described in the following embodiment and based on technical common senses in the present technical field.
Referring to
The control portion 7 functionally includes a frequency sweeping portion 7a, a phase sweeping portion 7b, and a sweeping control portion 7c, as will be described later. In this case, the frequency sweeping portion 7a, the phase sweeping portion 7b, and the sweeping control portion 7c are structured to be included in an operational processing device constituting the control portion 7 and can be constituted by software.
Hereinafter, there will be described operations of the microwave heating device having the aforementioned structure according to the first embodiment.
At first, the to-be-heated object 9 is housed within the heating chamber 8, heating-setting information is inputted, by a user, to an operation portion (not illustrated) in the microwave heating device, and heating processing is started. The control portion 7, to which a heating-processing starting signal has been inputted from the operation portion, searches for and determines optimum heating conditions for the to-be-heated object 9. After determining the heating conditions, the control portion 7 outputs control signals, to the microwave generating portion, according to the determined heating conditions, thereby causing the microwave generating portion to start a heating operation. At this time, the control portion 7 drives a driving power supply (not illustrated), for supplying desired electric power to the oscillation portions 1a and 1b, the respective amplification portions 4a to 4d, and the like.
At this time, the oscillation portions 1a and 1b are supplied, from the driving power supply, with voltage signals for setting the oscillation frequencies of the oscillation portions 1a and 1b to 2450 MHz, for example, and the oscillation portions 1a and 1b starts oscillating. After the oscillation portions 1a and 1b start oscillating, the outputs of the oscillation portions 1a and 1b are each divided into about halves by the electric-power dividing portions 2a and 2b, so that microwave electric power is supplied, therefrom, to the four microwave propagation paths.
Through the four microwave propagation paths after the electric-power dividing portions 2a and 2b, the controlled electric power from the driving power supply is inputted to each of the amplification portions 4a to 4d, thereby causing each of the amplification portions 4a to 4d to operate. In the four microwave propagation paths, there are provided the respective amplification portions 4a to 4d, the respective electric-power detection portions 6a to 6d, and the respective feeding portions 5a to 5d, wherein the amplification portions 4a to 4d, the electric-power detection portions 6a to 6d, and the feeding portions 5a to 5d in the respective microwave propagation paths are operated in parallel. The respective microwave electric powers are fed to the inside of the heating chamber 8, through the amplification portions 4a to 4d, the electric-power detection portions 6a to 6d, and the feeding portions 5a to 5d in the respective microwave propagation paths.
Out of the microwave electric power fed to the inside of the heating chamber 8, the microwave electric power which has not been absorbed by the to-be-heated object 9 and the like is returned, as reflected electric power, to the microwave propagation paths through the feeding portions 5a to 5d. The reflected electric power returned to the respective feeding portions 5a to 5d is detected by the electric-power detection portions 6a to 6d. The electric-power detection portions 6a to 6d send, to the control portion 7, signals proportional to the amounts of detected reflected electric power. Accordingly, the control portion 7 can recognize the amounts of reflected electric power received by the respective feeding portions 5a to 5d.
In a stage prior to the transition to an actual heating operation through microwave heating, the control portion 7 detects changing characteristics of reflected electric power at the respective feeding portions 5a to 5d with respect to the oscillation frequency and the output phases, further selects a frequency and a phase value which minimize the reflected electric power, and determines heating conditions.
A changing characteristic of reflected electric power with respect to the frequency (a frequency sweeping characteristic) can be obtained by performing a reflected-electric-power detection operation for detecting, with the electric-power detection portions 6a to 6d, the reflected electric power received by the feeding portions 5a to 5d, while performing a frequency sweeping operation for changing the oscillation frequency of the oscillation portions 1a and 1b from 2400 MHz to 2500 MHz with a pitch of 1 MHz, for example (a frequency detection operation).
A changing characteristic of reflected electric power with respect to the phase value (a phase sweeping characteristic) can be obtained by performing a reflected-electric-power detection operation while performing a phase sweeping operation for changing the output phase difference induced through the phase variable portions 3a to 3d, from 0 degrees to 360 degrees, with a pitch of 10 degrees, for example (a phase detection operation).
In the microwave heating device according to the first embodiment, before the start of heating operations, the control portion 7 performs operations as follows, in order to detect an optimum frequency and phase value for heating the to-be-heated object 9 and to determine heating conditions.
In the control portion 7, the frequency sweeping portion 7a performs a frequency sweeping operation for changing the oscillation frequency of the oscillation portions 1a and 1b, while fixing the output phases of the phase variable portions 3a to 3d to certain phase values. Further, the frequency sweeping portion 7a performs a frequency detection operation for acquiring information about reflected electric power detected by the electric-power detection portions 6a to 6d, concurrently with the frequency sweeping operation, in order to detect a frequency sweeping characteristic.
The phase sweeping portion 7b in the control portion 7 performs a phase sweeping operation for changing the output phases of the phase variable portions 3a to 3d, while fixing the oscillation frequency of the oscillation portions 1a and 1b to a certain frequency. Further, the phase sweeping portion 7b performs a phase detection operation for acquiring information about reflected electric power detected by the electric-power detection portions 6a to 6d, concurrently with the phase sweeping operation, in order to detect a phase sweeping characteristic.
The sweeping control portion 7c in the control portion 7 performs control for alternately repeating frequency detection operations by the frequency sweeping portion 7a and phase detection operations by the phase sweeping portion 7b and, further, determines an optimum frequency and an optimum phase value for heating the to-be-heated object, based on the frequency sweeping characteristics and the phase sweeping characteristics which have been detected (a heating-condition determination operation). The heating-condition determination operation by the control portion 7 will be described later in detail.
Normally, such a characteristic diagram of the amount of reflected electric power is completed, by performing reflected-electric-power detection operations while performing a frequency sweeping operation for each phase value as described above. In order to obtain all pieces of data by performing the aforementioned operations, in cases of detecting the phase value with a 10-degree pitch as described above, it is necessary to perform a frequency sweeping operation 36 times and, further, it is necessary to perform an operation for detecting the reflected electric power at each of the set oscillation frequencies. Furthermore, it is necessary to determine heating conditions for optimum heating operations for each combination of feeding portions out of the plurality of feeding portions, which necessitates individually performing oscillation-frequency control for the respective plurality of oscillation portions 1a and 1b, and output-phase control for respective combinations of the plurality of phase variable portions 3a and 3b, and 3c and 3d, thereby necessitating a larger amount of detection operations.
However, in the present invention, as will be described later in detail, by performing a heating-condition determination operation for performing reflected-electric-power detection operations through frequency sweeping operations (the frequency detection operation) and reflected-electric-power detection operations through phase sweeping operations (the phase detection operation), in combination with each other, it is possible to determine a frequency and a phase value which minimize the reflected electric power in a shorter time period.
Hereinafter, there will be described heating-condition determination operations for determining heating conditions for obtaining optimum heating operations with the microwave heating device according to the first embodiment of the present invention. In the first embodiment of the present invention, a heating-condition determination operation refers to an operation for detecting an optimum oscillation frequency Φopt and an optimum phase value Φopt which make the reflected electric power P(n) equal to or less than a predetermined threshold value, and for determining the optimum oscillation frequency Φopt and the optimum phase value Φopt, which have been detected, to be optimum heating conditions, in order to realize optimum heating operations.
The heating-condition determination operation includes performing repetitive sweeping operations for alternately and repeatedly performing an operation for detecting a frequency sweeping characteristic (step 103) and an operation for detecting a phase sweeping characteristic (step 109) for obtaining an optimum oscillation frequency Φopt and an optimum phase value Φopt which make the reflected electric power P(n) equal to or less than the predetermined threshold value, thereby determining heating conditions. In this case, “n” is an integer which is a variable number to be incremented every time a repetitive sweeping operation for a frequency-sweeping-characteristic detection operation or a phase-sweeping-characteristic detection operation has been performed, in the heating-condition determination operation.
At first, there will be described an operation for detecting a frequency sweeping characteristic (step 103 in
Next, the oscillation portions 1a and 1b are oscillated by setting the oscillation frequency f(n) to the initial value f0(for example, 2400 MHz) (step 203). When the oscillation frequency f(n) is set to the initial value f0, the reflected electric power P(n) returned from the feeding portions 5a to 5d is detected by the respective electric-power detection portions 6a to 6d (step 204).
The detected reflected electric power P(n) is compared with a minimum value P(n)min of reflected electric power, which has been stored (step 205). However, in the first detection operation, such a minimum value P(n)min of reflected electric power has not been stored yet and, therefore, the detected reflected electric power P(n) is stored, together with the oscillation frequency f(n) at this time (step 208).
Next, the oscillation frequency f(n) at this time is compared with an upper limit value of, for example, 2500 MHz (step 206). If the oscillation frequency f(n) has not reached the upper limit value, the oscillation frequency f(n) is increased by a predetermined width Δf (step 207), and the steps in and after step 203 are repeated.
In step 205, as a result of the comparison between the detected reflected electric power P(n) and the stored minimum value P(n)min, if the detected reflected electric power P(n) at this time is smaller than the stored minimum value P(n)min, the detected reflected electric power P(n) is stored as a new minimum value P(n)min, and the oscillation frequency f(n) at this time is stored as a temporary optimum oscillation frequency f(n)temp (step 208).
The aforementioned frequency-sweeping-characteristic detection operation is performed, until the swept oscillation frequency reaches the upper limit value of, for example, 2500 MHz. If the oscillation frequency has reached the upper limit value, in the frequency-sweeping detection operation, the minimum value P(n)min of reflected electric power and the temporary optimum oscillation frequency f(n)temp which have been stored at this time are determined to be the result of the detection through the current frequency-sweeping-characteristic detection operation, and the current frequency-sweeping-characteristic detection operation (step 103 in
Next, there will be described an operation for detecting a phase sweeping characteristic (step 109 in
Next, the oscillation portion 1a and 1b are oscillated, in a state where the output phase difference between each combination of phase variable portions out of the phase variable portions 3a to 3d (for example, 3a and 3b, and 3c and 3d) is set to the initial value Φ0 (step 303). At this time, the reflected electric power P(n) returned from the feeding portions 5a to 5d is detected by the electric-power detection portions 6a to 6d (step 304).
The detected reflected electric power P(n) is compared with the minimum value P(n)min of reflected electric power which has been stored (step 305). The minimum value P(n)min of reflected electric power which is compared therewith is the minimum value P(n)min of reflected electric power which has been stored as a result of the previous frequency-sweeping-characteristic detection operation.
If the detected reflected electric power P(n) is smaller than the minimum value P(n)min of reflected electric power which has been stored at this time, the detected reflected electric power P(n) is stored as a minimum value P(n)min of reflected electric power, and the phase value Φ(n) at this time is stored as a temporary optimum phase value Φ(n)temp (step 308).
The aforementioned phase-sweeping-characteristic detection operation is performed, until the swept phase value reaches an upper limit value of, for example, 360 degrees. In step 306, if the swept phase value has not reached the upper limit value, the phase value Φ(n) is increased by a predetermined width ΔΦ (step 307), and the steps in and after step 303 are repeated. That is, the operations in steps 303 to 306 are repeated, by oscillating the oscillation portions 1a and 1b, after setting the output phase difference between each combination of phase variable portions out of the phase variable portions 3a to 3d, to the phase value Φ(n) which has been increased by the predetermined width ΔΦ.
In step 306, if the swept phase value has reached the upper limit value, the minimum value P(n)min of reflected electric power and the temporary optimum phase value Φ(n) which have been stored at this time are determined to be the result of the detection through the current phase-sweeping-characteristic detection operation, and the current phase-sweeping-characteristic detection operation (step 109 in
As described above, the microwave heating device according to the first embodiment is adapted to perform repetitive sweeping operations for alternately and repeatedly performing frequency-sweeping-characteristic detection operations (step 103) and phase-sweeping-characteristic detection operations (step 109) in a heating-condition determination operation.
Next, the heating-condition determination operation will be described, by returning to the flow chart illustrating the hating-condition determination operation for determining heating conditions in
At first, the set value (Φ(1)temp) of the output phase difference between the phase variable portions 3a to 3d is set to 0 degrees (step 101). Further, the number of times n a repetitive sweeping operation has been repeated in the heating-condition determination operation is set to 1 (n=1).
In step 102, a selection is made as follows. If the number of times n it has been repeated is an odd number, the operation shifts to a frequency-sweeping-characteristic detection operation (step 103), and if the number of times n it has been repeated is an even number, the operation shifts to a phase-sweeping-characteristic detection operation (step 109). The first detection operation is a frequency-sweeping-characteristic detection operation (step 103).
As described above, the frequency-sweeping-characteristic detection operation (step 103) is performed, by fixing the output phase to a set value (Φ(n)temp). The phase-sweeping-characteristic detection operation (step 109) is performed, by fixing the oscillation frequency to a set value (f(n)temp). As the set value (Φ(n)temp) of the output phase in the frequency-sweeping-characteristic detection operation (step 103), the heating condition which makes the reflected electric power have a minimum value P(n)min, which has been obtained as a result of the previous phase-sweeping-characteristic detection operation (step 109), is employed. Further, as the set value (f(n)temp) of the oscillation frequency in the phase-sweeping-characteristic detection operation (step 109), the heating condition which makes the reflected electric power have a minimum value P(n)min, which has been obtained as a result of the previous frequency-sweeping-characteristic detection operation (step 103), is employed.
However, in the first frequency-sweeping-characteristic detection operation (step 103), there is no previous output-phase set value. Therefore, the frequency-sweeping-characteristic detection operation (step 103) is performed, by setting the set value (Φ(1)temp) of the output phase to a predetermined value of, for example, 0 degrees (step 101).
As described above, the temporary optimum oscillation frequency f(n)temp which makes the reflected electric power have a minimum value P(n)min, as a result of the frequency-sweeping-characteristic detection operation (step 103), is used as the set value of the oscillation frequency (step 104), in the next phase-sweeping-characteristic detection operation (step 109) after the completion of the current frequency-sweeping-characteristic detection operation. Further, the temporary optimum phase value Φ(1)temp which makes the reflected electric power have a minimum value P(n)min, as a result of the phase-sweeping-characteristic detection operation (step 109), is used as the set value of the phase value (step 110), in the next frequency-sweeping-characteristic detection operation (step 103) after the completion of the current phase-sweeping-characteristic detection operation.
In the microwave heating device according to the first embodiment, the completion of the heating-condition determination operation for repeatedly performing frequency-sweeping-characteristic detection operations and phase-sweeping-characteristic detection operations is determined, based on the minimum value P(n)min of reflected electric power, the temporary optimum oscillation frequency f(n)temp, and the temporary optimum phase value Φ(n)temp, which are the results of detections through the respective detection operations.
A first completion determination condition is that the minimum value P(n)min of reflected electric power, which is a result of the detections obtained through the frequency-sweeping-characteristic detection operations and the phase-sweeping-characteristic detection operations which have been repeatedly performed, be lower than a threshold value (Pth) (step 105).
A second completion determination condition is that the temporary optimum oscillation frequency(f(n)temp) and the temporary optimum phase value (Φ(n)temp) obtained through the frequency-sweeping-characteristic detection operations and phase-sweeping-characteristic detection operations which have been repeatedly performed, be different from the previous values by amounts lower than threshold values (fth and Φth) (step 106). That is, the second completion determination condition is that the amount of the difference between the temporary optimum oscillation frequency (f(n−1)temp) resulted from the detection through the previous detection operation and the temporary optimum oscillation frequency (f(n)temp) resulted from the detection through the current detection operation be lower than the threshold value (fth) and, also, the amount of the difference between the temporary optimum phase value (Φ(n−1)temp) resulted from the detection through the previous detection operation and the temporary optimum phase value (Φ(n)temp) resulted from the detection through the current detection operation be lower than the threshold value (Φth).
A third completion determination condition is that the number of times n a sweeping operation has been repeatedly performed in frequency-sweeping-characteristic detection operations and phase-sweeping-characteristic detection operations has reached a threshold value nth (step 107).
When none of the first completion determination condition, the second completion determination condition, and the third completion determination condition described above has been satisfied, the number of times n a sweeping operation has been repeated is incremented by one (step 108), and the operation shifts to the next frequency-sweeping-characteristic detection operation (step 103) or the next phase-sweeping-characteristic detection operation (step 109).
If the first completion determination condition is satisfied, the heating-condition determination operation for repeating frequency-sweeping-characteristic detection operations and phase-sweeping-characteristic detection operations is completed. Accordingly, when the heating-condition determination operation has been completed based on the first completion determination condition, the temporary optimum oscillation frequency (f(n)temp) and the temporary optimum phase value (Φ(n)temp) which have been stored at this time are determined to be an optimum oscillation frequency (f(n)opt) and an optimum phase value (Φ(n)opt) as heating conditions, and a heating operation is started according to these heating conditions.
When the completion of the repetitive sweeping operations has been determined based on the second completion determination condition and the third completion determination condition, the minimum value P(n)min of reflected electric power at this time has exceeded the threshold value Pth. Therefore, in order to search for more preferable heating conditions, the results of the past repetitive sweeping detections are stored and, thereafter, the number of times n a repetitive sweeping operation has been repeated is reset to 1 and, also, the phase value Φ(1)temp (for example, 0 degrees)) used as the fixed value in the first frequency-sweeping-characteristic detection operation in the previous heating-condition determination operation is increased by a predetermined value α (for example, 30 degrees) to provide a new phase value, which is to be used as a fixed phase value Φ(1)temp in the first frequency-sweeping-characteristic detection operation in the next heating-condition determination operation (step 112). In the state where the new set value is reset (n=1), repetitive sweeping operations are performed, again, for performing frequency-sweeping-characteristic detection operations (step 103) and phase-sweeping-characteristic detection operations (step 109) in a heating-condition determination operation described above.
Further, a limit is imposed on the number of times a repetitive sweeping operation can be performed again (for example, twice) (step 111), and if the number of times a repetitive sweeping operation has been performed again reaches the limit, the heating-condition determination operation is completed. Accordingly, if the number of times a repetitive sweeping operation has been repeated reaches the repeat limit, even when the minimum value P(n)min of reflected electric power has not fallen below the threshold value Pth, the results of detections which minimize the reflected electric power, which have been obtained through the repetitive sweeping operations having been performed again are determined to be most preferable heating conditions, and the heating-condition determination operation is completed.
Next, there will be described a heating-condition determination operation for repeatedly performing frequency-sweeping-characteristic detection operations and phase-sweeping-characteristic detection operations, in the microwave heating device according to the first embodiment, with reference to a concrete example. That is, there will be described the heating-condition determination operation, by exemplifying a case where the characteristics of the amount of reflected electric power with respect to the frequency and the phase value are as illustrated in the characteristic diagram in
In
In repetitive sweeping operations for repeatedly performing frequency-sweeping-characteristic detection operations and phase-sweeping-characteristic detection operations, when a frequency-sweeping-characteristic detection operation is performed, the frequency-sweeping-characteristic detection operation is performed by employing the temporary optimum phase value Φ(n)temp detected through the previous phase-sweeping-characteristic detection operation, as the fixed value of the output phase difference between each combination of phase variable portions out of the phase variable portions 3a to 3d. That is, a frequency-sweeping characteristic detection operation is performed, by performing a sweeping operation for changing the oscillation frequency in the direction of the frequency axis, which is the vertical axis, in a state where the phase value is fixed to a certain phase value (Φ(n)temp) on the phase axis, which is the horizontal axis in
As described above, regarding the phase-sweeping characteristic detection operation, the phase-sweeping-characteristic detection operation is performed by using the temporary optimum oscillation frequency f(n+1)temp as the fixed value of the oscillation frequency of the oscillation portions 1a and 1b. That is, in the phase-sweeping-characteristic detection operation, a phase value which provides a minimum amount of reflected electric power is detected, in the direction of the phase axis, at the temporary optimum oscillation frequency f(n+1)temp being selected at this time.
For example, in the phase-sweeping-characteristic detection operation, a sweeping operation for moving the phase value in the direction of the phase axis at 2.45 GHz on the frequency axis (in the direction of an arrow B in
As described above, in a heating-condition determination operation in the microwave heating device according to the first embodiment, a frequency which induces an amount of reflected electric power having a minimum value is detected by changing the oscillation frequency while fixing the phase value. Further, based on the result of the detection, a phase value which induces an amount of reflected electric power having a minimum value is detected by changing the phase value while fixing the oscillation frequency. Further, based on the result of the previous detection, a frequency which induces an amount of reflected electric power having a minimum value is detected, by changing the oscillation frequency while fixing the phase value. Thus, in the heating-condition determination operation, repetitive sweeping operations are performed based on the previous sweeping operations, which enables detecting, in a shorter time period, optimum heating conditions which minimize the amount of reflected electric power.
As described above, with the microwave heating device according to the first embodiment of the present invention, it is possible to determine a frequency and a phase value which minimize reflected electric power, from information acquired in a shorter time period. As a result thereof, optimum heating conditions can be determined in a shorter time period, and the output phases and the oscillation frequency of supplied microwave electric power can be controlled based on the determined optimum heating conditions, which enables certainly heating to-be-heated objects 9 of various types which have various shapes and volumes in desired states and, concurrently, enables reducing microwave electric power returned from the heating chamber 8, thereby enabling heating operations with higher efficiency.
Further, while there has been described an example where the respective phase variable portions 3a to 3d are provided in the four microwave propagation paths in the microwave heating device according to the first embodiment, they can be provided in only one of the microwave propagation paths resulted from the division by each electric-power dividing portion 2a and 2b.
Further, while there has been described an example where four microwave propagation paths are formed in the microwave heating device according to the first embodiment, the number of microwave propagation paths is not limited in the present invention, and the present invention can be applied to structures provided with a plurality of microwave propagation paths in association with a plurality of feeding portions provided in the heating chamber. Further, the microwave heating device according to the present invention can be structured to be provided with oscillation portions corresponding to the number of feeding portions, without employing electric-power dividing portions.
As described above, the microwave heating device according to the present invention includes a plurality of feeding portions and is adapted to adjust the oscillation frequency of microwave electric power to be fed thereto and the phase difference between the feeding portions, which enables certainly heating to-be-heated objects of various types which have various shapes and volumes in desired states and, concurrently, enables reducing microwave electric power returned from the heating chamber, thereby enabling heating operations with higher efficiency.
The microwave heating device according to the present invention can be also applied to heating devices which utilize induction heating as represented by microwave ovens, garbage disposers, various types of heating apparatuses which utilize induction heating such as microwave generators in plasma generators as semiconductor fabrication apparatuses, and the like.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2009-203263 | Sep 2009 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2010/005317 | 8/30/2010 | WO | 00 | 3/1/2012 |
