Microwave oven cleaner

Information

  • Patent Grant
  • 6656288
  • Patent Number
    6,656,288
  • Date Filed
    Tuesday, August 7, 2001
    23 years ago
  • Date Issued
    Tuesday, December 2, 2003
    21 years ago
Abstract
A device and method that cleans microwave ovens through a chemical action, specifically to an agent that is placed into the microwave oven, and then activated by operating the oven for a period of time. Different embodiments include a devise composed of an open cell container filled with solution; an open cell container with an attached sponge(s) and filled with solution; and a sponge that contains a cleaning solution in hydrant or dehydrated form. In some of the described embodiments, the devise has a tear off membrane seal to maintain the solution within the cell prior to use. Another embodiment described has a bottle hanger attached to a cell. All embodiments maintain a process to absorb excess microwave energy.
Description




BACKGROUND OF THE INVENTION




Food residue is often found coating the inside of microwave ovens, especially industrial, commercial and educational settings. Over time, the accumulation of the food produces an unsightly mess that is also difficult to clean, as the material is repeatedly dehydrated to aggressively adhere to the surface. Attempts to scrub away the particulate by conventional method (i.e. abrasive sponge with soap and water) are time-consuming and may damage the plastic walls of the microwave. The process is also difficult because the worse part of the mess is often on the top of the oven, the area that is the hardest to see and clean. While microwave ovens have become symbolic of being quick and easy to use, the same is not true of cleaning them.




This problem has been noticed and several patents have been issued applying alternative solutions.




PRIOR ART




Several patents have been issued to address this problem. U.S. Pat. Nos. 4,481,395 and 5,290,985 keep the walls of the microwave oven clean by placing inserts into the oven, relying on conventional cleaning methods (washing, scrubbing, drying) to be used when the insert is removed. A dishwasher may be used, if one is around. Also, these devices consume some of the usable volume inside the oven.




In U.S. Pat. Nos. 4,633,052 and 4,778,968, non-flammable, pre-sized paper is used to cover the floor of microwave oven. Once the paper becomes soiled, it is thrown out and replaced with a new sheet. Though these patents protect the floor, the walls and ceiling are overlooked. The ceiling generally accumulates the majority of the food debris while being the more difficult area to clean.




Furthermore, each of the above-mentioned patents necessitate the device to be custom-dimensioned (in as many as three axes) for use in each different size of microwave oven. This represents a significant limitation.




Other inventions have realized this problem of soiling a microwave oven and have attempted preventive solutions. These inventions, such as U.S. Pat. Nos. 4,721,140 and 5,436,434, use splatter guards to minimize the expulsion of food material onto the inner surfaces of the oven.




U.S. Pat. Nos. 4,560,850, 5,313,878, 5,432,324 and 5,558,798 have been issued for releasing steam or moisture for the use of cooking or steaming food. Also, U.S. Pat. Nos. 3,753,651 and 4,861,956 address the sterilization of surfaces, of items brought into the oven, by the use of microwave radiation and/or steam. All of the above mentioned patents ignore cleaning the interior of the microwave oven.




It is therefore desirable to have a simple, quick, low-cost means of cleaning a microwave oven that saves effort to clean the oven while not disturbing normal microwave activities. Moreover, the power of the oven should be utilized to clean itself. The device should not require customization or resizing to work in different sizes of microwave ovens. All materials should be non-toxic, so any residues would not pose a threat to health.




SUMMARY OF THE INVENTION




The instant invention is a cleaning device consisting (in its simplest form) of an open cell container used to hold a non-toxic, aqueous solution that may contain surfactant(s) such as TERGITOL™ 15-S-9, d-limonene and/or an emulsifier such as ethoxylated-soybean oil. Details are provided below. The method of use is to place the device into the microwave oven that is then turned on for approximately five minutes, followed by a period of an additional five minutes while the oven door remains closed, allowing the solution to penetrate the caked-on material. The door is then opened. Food residues, which previously held aggressively to the interior of the oven, may be thoroughly wiped clean with a soft sponge or towel. Many residues fall off. The invention works impressively well.




There are four factors to the efficaciousness of the invention: 1) the vapor phase of the solution, created by heating with microwave energy, has a direct effect of softening the residue by steaming; 2) the surfactant is borne by the vapor phase of the solution to the residue at any location in the oven, where it bonds to any remaining oils; 3) the “cool-down” period allows the solution to leave the vapor phase, condense and penetrate more deeply into the residue, also carrying surfactant deeper inside; 4) the wiping down phase, in which the heated solution remaining in the device is used to wipe down the surfaces of the oven. During the vapor phase, any fragrance or scent is distributed throughout the room in which the oven resides. The result is a highly efficacious, low cost, non-toxic, microwave oven cleaning method. The volume of solution used for a cleaning must be sufficiently small so that it will boil for a predominance of the on-time of the oven (during cleaning), in the range of 80-100 mL. The volume of the solution must be in accord to the cooking time and concentration of surfactant. Though some of the surfactant will be borne onto the interior surfaces of the oven, much will remain dissolved in the solution of the reservoir. The surfactant will slow the loss of water in the reservoir; therefore, maintaining a protective material for excess microwave energy.




In the solution, the proposed surfactants are non-toxic, making the invention completely safe in the event any residues are left after the cleaning process. Scent such as lemon or pine may be added to produce a pleasant smell. Antibacterial compound may be added without degrading the effectiveness of the process.




Several embodiments are disclosed for an open-cell container including: a simple dispenser with a tear-off membrane seal; a sponge that is soaked with solution; an integrated dispenser and sponge with a tear-off cover; an integrated dispenser and sponge in which the solution is released by penetrating the sponge; a dispenser with a fill line and sponge; and a dispenser with an attached bottle hanger and sponge.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

shows a section through a microwave oven cleaner device made of a dispenser with a tear-off membrane seal containing the cleaning solution.





FIG. 2

shows a microwave oven cleaner device with the solution in a sponge.





FIG. 3

shows a section through a microwave oven cleaner device including a dispenser with a tear-off membrane seal and an integral clean-up sponge.





FIG. 4

shows a section through a microwave oven cleaner device including a dispenser with a cut through membrane seal and an integral clean-up sponge.





FIG. 5A

shows a section through a microwave oven cleaner device made of a dispenser, solution, sponge and fill-line.





FIG. 5B

shows the perspective of looking down into a microwave oven cleaner device of FIG.


5


A.





FIG. 6A

shows a section through a microwave oven cleaner devise made of a dispenser, solution, sponge, fill line and attached bottle hanger.





FIG. 6B

shows a side-view of a microwave oven cleaner devise of FIG.


6


A.











DETAILED DESCRIPTION OF THE DRAWINGS





FIG. 1

shows the solution


10


in a disposable dispenser


20


with a tear-off membrane seal


24


. To open, tear tab


27


. A gelatinous material


26


prevents damage to the microwave if solution


10


is boiled away well before heating cycle ends, preventing damage to the oven.




The dispenser


20


with tear-off membrane seal


24


maintains solution


10


until time of use. Once the seal


24


is pierced or removed, the apparatus is placed into the microwave oven and activated by running the oven. The vapor phase has now started. During this phase, a portion of solution


10


will vaporize and leave the dispenser


20


. Surfactant is borne by the vapor phase of solution


10


to the residue at any location in the oven, where it bonds to any remaining oils. An interval to condense allows the solution


10


to leave the vapor phase and penetrate more deeply into the residue, carrying surfactant deeper inside. The wiping down phase is achieved by pouring the remaining heated solution


10


from dispenser


20


and wiping down the interior surfaces of the oven with a sponge, cloth, paper towel, shammy or similar item.




The preferred solution for this embodiment contains approximately, by volume, 96% water, 2% d-limonene and 2% E-Z-MULSE™, an ethoxylated soybean-oil emulsifier (ingredients available from Florida Chemical Co.). d-Limonene is a non-toxic, citrus scent that also enhances performance due to its surfactant properties. Another embodiment uses a blend surfactant, such as a 1% solution containing 40% TERGITOL™ 15-S-9 and 60% TERGITOL™ 15-S-5, (available from Union Carbide) in an aqueous base. Emulsifiers may be used to aid surfactants while dissolving in the aqueous solution. A non-blend embodiment uses TRITON™ X301, also from Union Carbide. Antibacterial agents, such as triclosan, or other additives, such as ammonia, are also obvious to include as an option. Surfactant concentrations in the range of 0.5% to 50% are also obvious to include as an option.




While a microwave oven operates, substances containing water, generally food, absorbs microwave energy. Excess microwave energy will destroy a microwave oven. Concentration of dissolved surfactant may be altered such to slow the rate of evaporation of solution


10


and allow the absorption of excess microwave energy. The gelatinous material


26


also absorbs excess energy and may be used with solution


10


to curtail dehydration of solution


10


. The collaborative effort of solution


10


and the gelatinous material


26


produces a larger, therefore safer, interval to operate and clean the oven than solution


10


alone.




The dispenser


20


could be made from a variety of materials including plastic, paper, cardboard, glass, ceramic or other microwave-safe materials.





FIG. 2

shows solution


10


soaked in a sponge


30


with a plastic handle


32


attached by prongs that penetrate the sponge


30


. The sponge is packaged in such a way to prevent drying of the sponge


30


(i.e. plastic wrap found on traditional single wrapped sponges).




The sponge


30


would be removed from plastic wrap just prior to using and placed into the oven. The vapor phase has begun once the oven is started. During this phase, a portion of solution


10


will vaporize and leave the sponge


30


. Surfactant is borne by the vapor phase of solution


10


to the residue at any location in the oven, where it bonds to any remaining oils. An interval to condense allows the solution


10


to leave the vapor phase and penetrate more deeply into the residue, carrying surfactant deeper inside. The wiping down phase is achieved by using the sponge


30


, and the remaining heated solution


10


inside of sponge


30


, to wipe off the interior surfaces of the oven. The device may also be produced with the surfactant in the sponge and sold in a dehydrated state, reducing weight to save on shipping cost. The product would be wetted prior to use. The handle


32


may be omitted.





FIG. 3

shows a disposable dispenser


20


with a tear-off membrane seal


24


containing the solution


10


and a sponge


30


integrated into the back of the dispenser


20


.




The dispenser


20


with tear-off membrane seal


24


maintains solution


10


until time of use. Once the seal


24


is pierced or removed, the apparatus is placed into the microwave oven and activated by running the oven. The vapor phase has now started. During this phase, a portion of solution


10


will vaporize and leave the dispenser


20


. Surfactant is borne by the vapor phase of solution


10


to the residue at any location in the oven, where it bonds to any remaining oils. An interval to condense allows the solution


10


to leave the vapor phase and penetrate more deeply into the residue, carrying surfactant deeper inside. The wiping down phase is achieved by pouring the remaining heated solution


10


from dispenser


20


and wiping down the interior surfaces of the oven with attached sponge


30


.





FIG. 4

shows a sponge


30


attached to the open face


31


of disposable dispenser


20


. A cut through membrane


25


lies between sponge


30


and disposable dispenser


20


. The product may be opened with a fork or knife plunged into sponge


30


and through membrane


25


. This allows the sponge


30


to be wetted with solution


10


that may be volatile, such as ammonia, yet stored. The dispenser


20


may be shaped as a handle. A heavy surfactant can be used in the solution


10


in this embodiment.




The dispenser


20


with membrane seal


25


maintains solution


10


until time of use. Once the seal


25


is pierced and the solution


10


moistens the sponge


30


, the apparatus is placed into the microwave oven and activated by running the oven. The vapor phase has now started. During this phase, a portion of solution


10


will vaporize and leave the sponge


30


. Surfactant is borne by the vapor phase of solution


10


to the residue at any location in the oven, where it bonds to any remaining oils. An interval to condense allows the solution


10


to leave the vapor phase and penetrate more deeply into the residue, carrying surfactant deeper inside. The wiping down phase is achieved by holding the dispenser


20


and wiping down the interior surfaces of the oven with attached sponge


30


.





FIG. 5A

shows a dispenser


20


with solution


10


and attached sponge


30


. Such dispenser could be filled with solution


10


at time of use. A fill line


22


is used to define the preferred volume of solution


10


to be added. The attached sponge


30


is optional.




At time of use, the dispenser


20


is occupied with solution


10


at a preferred volume marked by the fill line


22


. The apparatus is placed into the microwave oven and activated by running the oven. The vapor phase has now started. During this phase, a portion of solution


10


will vaporize and leave the dispenser


20


. Surfactant is borne by the vapor phase of solution


10


to the residue at any location in the oven, where it bonds to any remaining oils. An interval to condense allows the solution


10


to leave the vapor phase and penetrate more deeply into the residue, carrying surfactant deeper inside. The wiping down phase is achieved by pouring the remaining heated solution


10


from dispenser


20


and wiping down the surfaces of the oven with sponge


30


, cloth, paper towel, shammy or similar item.





FIG. 5B

shows the same devise as in

FIG. 5A

; however, this view is that from above looking down into a dispenser


20


with solution


10


. From this perspective, an insignia


21


is noticeable.





FIG. 6A

shows solution


10


in a disposable dispenser


20


with sponge


30


and an attached bottle hanger


40


. The bottle hanger


40


is composed of a fold or perforation


41


and a hole


42


to place over the top of a bottle when stored or distributed for resale. The bottle hanger


40


may be torn off from dispenser


20


via perforated fold


41


without affecting performance of the device. A fill line


22


is used to define the preferred volume of solution


10


to be added. The attached sponge


30


is optional.




At time of use, the dispenser


20


is occupied with solution


10


at a preferred volume marked by the fill line


22


. The apparatus is placed into the microwave oven and activated by running the oven. The vapor phase has now started. During this phase, a portion of solution


10


will vaporize and leave the dispenser


20


. Surfactant is borne by the vapor phase of solution


10


to the residue at any location in the oven, where it bonds to any remaining oils. An interval to condense allows the solution


10


to leave the vapor phase and penetrate more deeply into the residue, carrying surfactant deeper inside. The wiping down phase is achieved by pouring the remaining heated solution


10


from dispenser


20


and wiping down the interior surfaces of the oven with sponge


30


, cloth, paper towel or similar item.





FIG. 6B

shows the same devise of

FIG. 6A

turned by a 90-degree perspective to one side. Solution


10


is in a disposable dispenser


20


with an attached bottle hanger


40


. Bottle hanger


40


is composed of an optional fold or perforation


41


and a hole


42


to place over the top of a bottle.




While the principles of the invention have been made clear in illustrative embodiments, there will be immediately obvious to those skilled in the art, many modifications of structure, arrangement, proportions, the elements, materials, and components used in the practice of the invention, and otherwise, which are particularly adapted to specific environments and operative requirements without departing from those principles. The appended claims are intended to cover and embrace any and all such modifications, within the limits of the true spirit and scope of the invention.



Claims
  • 1. An apparatus for cleaning an interior of a microwave oven comprising:a dispenser and a wrap disposed at least partially around the dispenser; the dispenser comprising at least one microwave-safe material for effecting a cleaning process and an aqueous, surfactant containing, cleaning solution compatible with food preparation; and the dispenser further comprises an orifice, wherein the aqueous cleaning solution is in fluid communication through the orifice to the interior of the microwave oven.
  • 2. The apparatus of claim 1, wherein the at least one microwave-safe material is selected from the group consisting of sponge, cloth, paper, paper towel or shammy.
  • 3. The apparatus of claim 1, wherein the wrap is deformable to enable solution delivery into the microwave oven.
  • 4. The apparatus of claim 1, wherein the aqueous cleaning solution comprises at least one ingredient selected from the group consisting of water, surfactant, emulsifier, fragrance or antibacterial agent.
  • 5. The apparatus of claim 4, wherein the surfactant is in a concentration range from about 0.5% to about 50%.
  • 6. The apparatus of claim 4, wherein the surfactant is d-limonene.
  • 7. An apparatus for cleaning an interior of microwave oven comprising:a dispenser and a membrane disposed at least partially around the dispenser; the dispenser comprises at least one microwave safe material and an aqueous, surfactant containing, cleaning solution compatible with food preparation; and the dispenser further comprises an orifice, wherein the aqueous cleaning solution is in fluid communication through the orifice to the interior of the microwave oven.
  • 8. The apparatus of claim 7, wherein the dispenser is selected from the group consisting of sponge, cloth, paper, paper towel or shammy.
  • 9. The apparatus of claim 7, wherein the membrane is deformable to enable solution delivery into the microwave oven.
  • 10. The apparatus of claim 7, wherein the aqueous cleaning solution comprises at least one ingredient selected from the group consisting of water, surfactant, emulsifier fragrance or antibacterial agent.
  • 11. The apparatus of claim 10, wherein the surfactant is in a concentration range from about 0.5% to about 50%.
  • 12. The apparatus of claim 10, wherein the surfactant is d-limonene.
  • 13. A method for cleaning an interior of a microwave oven comprising:placing an apparatus into the microwave oven, wherein the apparatus comprises a seal, an orifice and an aqueous, surfactant containing, cleaning solution wherein said solution is compatible with food preparation; heating the apparatus with microwave energy for a period long enough to evaporate at least a portion of the aqueous cleaning solution; evaporating the portion of the aqueous cleaning solution form the apparatus, through the orifice and onto the interior of the microwave oven; condensing at least a part of the at least portion of the aqueous cleaning solution to a surface of the interior; maintaining the interior for a second period long enough to rehydrate a residue on the surface; and physically removing the residue from the surface.
  • 14. The method of claim 13, wherein the apparatus comprises a material selected from the group consisting of sponge, cloth, paper, paper towel or shammy.
  • 15. The method of claim 13, wherein deforming the seal enables solution delivery into the microwave oven.
  • 16. The method of claim 13, wherein the aqueous cleaning solution comprises at least one ingredient selected from the group consisting of water, surfactant, emulsifier, fragrance or antibacterial agent.
  • 17. The method of claim 16, wherein the surfactant is in a concentration range from about 0.5% to about 50%.
Parent Case Info

This application is filed citing as reference provisional application No. 60/225,709 of the same name, filed Aug. 16, 2000.

US Referenced Citations (2)
Number Name Date Kind
5425972 Calvert Jun 1995 A
6322748 Hutton et al. Nov 2001 B1
Foreign Referenced Citations (1)
Number Date Country
39 37 720 Jan 1991 DE
Non-Patent Literature Citations (3)
Entry
http://homeparents.about.com/c/ht/00/07/How_Clean_Microwave_Oven0962934268.htm—date not provided.*
http://www.mouthshut.com/readreview/10138-1.html—May 2001.*
Agricultural Extension service, University of Tennessee-Jan. 1999.
Provisional Applications (1)
Number Date Country
60/225709 Aug 2000 US