This application is a U.S. national stage application of the PCT International Application No. PCT/JP2018/024538 filed on Jun. 28, 2018, which claims the benefit of foreign priority of Japanese patent application 2017-130891 filed on Jul. 4, 2017, the contents all of which are incorporated herein by reference.
The present disclosure relates to a microwave treatment apparatus that dielectrically heats a heating target such as food.
Microwave ovens are typical examples of microwave treatment apparatus. In an microwave oven, microwaves are generated by a magnetron, which is a microwave generating and radiating unit, and the microwaves are supplied into a treatment chamber that is surrounded by walls, which are made of metal. A heating target placed in the treatment chamber is dielectrically heated by the microwaves.
The microwaves are repeatedly reflected on the walls inside the treatment chamber. Each of the walls may be provided with small cavities that are capable of confining the microwaves. When the walls are of this type, the microwave reflected on a wall has a phase difference of 180 degrees with respect to the microwave applied to the wall.
Assuming that the line perpendicular to the wall is a reference line, the incident angle, which is the angle between the reference line and the incident wave, is equal to the reflection angle, which is the angle between the reflected wave and the reference line.
Generally, the size of the treatment chamber is sufficiently large relative to the wavelength of the microwaves (about 120 mm in the case of microwave oven). For this reason, a standing wave occurs in the treatment chamber due to the behavior of the incident wave and the reflected wave at the wall.
Electric field is constantly strong at the antinodes of the standing wave, but electric field is constantly weak at the nodes of the standing wave. Accordingly, the heating target is heated intensively when placed at a position that corresponds to an antinode of the standing wave, while the heating target is not so much heated when placed at a position that corresponds to a node of the standing wave. In other words, the heating target is heated differently depending on the placement position of the heating target. This is a primary cause of uneven heating taking place in the microwave oven.
The practically viable methods for preventing uneven heating include a so-called turntable system of rotating the table on which the heating target is placed, and a so-called rotary antenna system of rotating the antenna that radiates microwaves. Although these methods are unable to eliminate the standing wave, these methods are used as the methods that achieve uniform heating for food.
In contrast to the uniform heating, a microwave heating apparatus that intentionally performs localized heating has been developed (see, for example, Non-Patent Literature 1).
This apparatus includes a plurality of microwave generators configured using a GaN semiconductor element. In this apparatus, microwaves generated by each of the microwave generators are supplied from different positions to the treatment chamber, and the phases of the microwaves are controlled, so as to focus the microwaves onto the heating target for localized heating,
However, the above-described conventional microwave treatment apparatus requires that, in order to conduct localized heating, microwaves need to be supplied from a plurality of locations to the treatment chamber, which leads to the problem of complication and size increase in the apparatus.
For example, in cases where a plurality of heating targets need to be heated simultaneously, one of the heating targets does not absorb all the microwaves even if the microwaves are focused on the one of the heating targets. The microwaves that have not been absorbed by the heating target can be incident on the other heating target. Therefore, when a plurality of heating targets need to be heated simultaneously, it is difficult for the above-described conventional microwave treatment apparatus to improve the intensity of localized heating.
In order to solve these and other problems in the prior art, an object of the present disclosure is to provide a microwave treatment apparatus that can perform desired dielectric heating onto each of a plurality of heating targets by controlling the standing wave distribution in the treatment chamber.
In an embodiment of the present disclosure, a microwave treatment apparatus includes a treatment chamber, a microwave supply, and a resonator unit. The treatment chamber is surrounded by a plurality of walls, and accommodates a heating target. The microwave supply supplies a microwave to the treatment chamber. The resonator unit is provided on one wall of the plurality of walls, and the resonator unit has a resonance frequency in a frequency band of the microwave.
According to the present disclosure, the impedance of the surface of the resonator unit can be changed by controlling the frequency of the microwave supplied to the treatment chamber. This makes it possible to control the standing wave distribution in the treatment chamber, that is, the microwave energy distribution in the treatment chamber. As a result, in the case where a plurality of heating targets need to be heated simultaneously, desired dielectric heating is conducted for each of the heating targets.
In a first aspect of the present disclosure, a microwave treatment apparatus includes a treatment chamber, a microwave supply, and a resonator unit. The treatment chamber is surrounded by a plurality of walls, and accommodates a heating target. The microwave supply supplies a microwave to the treatment chamber. The resonator unit is provided on one wall of the plurality of walls, and the resonator unit has a resonance frequency in a frequency band of the microwave.
In a microwave treatment apparatus according to a second aspect of the present disclosure, in addition to the first aspect, the resonator unit includes one or more patch resonators.
In a microwave treatment apparatus according to a third aspect of the present disclosure, the one or more resonators are arranged so that a patch surface faces inside of the treatment chamber, and an opposite surface to the patch surface has a potential equal to the potential of the wall of the treatment chamber, in addition to the second aspect.
In a microwave treatment apparatus according to a fourth aspect of the present disclosure, in addition to the second aspect, the one or more patch resonators are arranged in a matrix.
In a microwave treatment apparatus according to a fifth aspect of the present disclosure, in addition to the second aspect, all of the one or more patch resonators are disposed on one wall of the plurality of walls.
In a microwave treatment apparatus according to a sixth aspect of the present disclosure, in addition to the fifth aspect, the resonator unit is disposed in one of equally divided regions in which one wall of the plurality of walls is equally divided.
In a microwave treatment apparatus according to a seventh aspect of the present disclosure, in addition to the first aspect, the microwave supply includes a power feeder provided in one wall of the plurality of walls and configured to supply the microwave to the treatment chamber, and the resonator unit is disposed on another one wall of the plurality of walls that is opposite to the power feeder.
In a microwave treatment apparatus according to an eighth aspect of the present disclosure, in addition to the first aspect, the microwave supply includes a microwave generator and a controller. The microwave generator generates a microwave. The controller controls the microwave generator to adjust an oscillation frequency of the microwave,
Hereafter, exemplary embodiments of the microwave treatment apparatus according to the present disclosure will be described with reference to the drawings.
Microwave supply 13 includes microwave transmitter 2, power feeder 3, microwave generator 4, and controller 5. Microwave transmitter 2 has a rectangular-shaped cross section and transmits the microwave in a TE10 mode. Power feeder 3 is a rectangular-shaped opening provided in the bottom wall of treatment chamber 1. The center of power feeder 3 is positioned at the center of the bottom wall of treatment chamber 1, that is, the intersection point of center line L1 along the side-to-side axis and center line L2 along the forward and backward axis of treatment chamber 1.
Microwave generator 4 is able to adjust the oscillation frequency of the microwaves to be generated. Controller 5 controls microwave generator 4 based on input information to adjust the oscillation frequency and the output power of the microwave generated by microwave generator 4 to desired values. The controllable frequency band of the oscillation frequency is from 2.4 GHz to 2.5 GHz. The resolution is, for example, 1 MHz.
In treatment chamber 1, resonator unit 6 is provided on the top wall that is opposite to power feeder 3. Resonator unit 6 is provided at the rightmost end of the top wall with respect to the side-to-side axis and at the center of the top wall with respect to the forward and backward axis.
Each of patch resonators 6a has a resonance frequency in the frequency band of the microwave generated by microwave generator 4. Each of patch resonators 6a includes dielectric 6b and conductor 6c. Dielectric 6b is a dielectric substrate having a predetermined dielectric characteristic. Conductor 6c is a circular plate-shaped conductor provided on dielectric 6b.
Patch resonators 6a are provided on the top wall of treatment chamber 1 so that the surface on which conductors 6c are provided faces inside of treatment chamber 1. The opposite surface to the surface on which conductor 6c is provided, that is, the reverse surface of dielectric 6b, is directly in contact with the wall of treatment chamber 1, and has a potential equal to the potential of the wall of treatment chamber 1. Hereinafter, the surface on which conductor 6c is provided is referred to as a patch surface of resonator unit 6.
Patch resonators 6a have a characteristic such that the phase difference between the microwave incident on conductor 6c and the microwave reflected on conductor 6c is dependent on the frequency of the microwave incident on conductor 6c. Hereinafter, this phase difference is referred to as a reflection phase.
Hereinafter, the functions and characteristics of microwave treatment apparatus 20A will be described with reference to the example in which treatment chamber 1 accommodates two heating targets 8 and 9.
As shown in
As shown in
As shown in
As shown in
A reflection phase of about 0 degrees means that the impedance is infinite. Therefore, the high-frequency current passing through the patch surface is suppressed, and the microwave moves away from the space in the vicinity of resonator unit 6. As a result, the electric field in the vicinity of resonator unit 6 weakens.
That is, as shown in
As shown in
In addition to the foregoing structures and effects, the following additional variations are possible.
Because resonator unit 6 is configured using patch resonators 6a, resonator unit 6 may be a flat structure. As a result, resonator unit 6 can be disposed inside treatment chamber 1 without taking up much space.
Because all the patch resonators 6a are disposed on one of the walls, the change of standing wave distribution caused by resonator unit 6 can be predicted more easily than in the case where patch resonators 6a are provided on a plurality of walls. This makes it easy to control heating of heating targets 8 and 9.
Because resonator unit 6 is disposed on the wall of treatment chamber 1 that is opposite to power feeder 3, the microwave energy distribution can be brought closer to power feeder 3. As a result, heating targets 8 and 9 can be heated efficiently together with the energy from power feeder 3.
By controlling the frequency of the microwave, the reflection phase of resonator unit 6 is changed so that the standing wave distribution, i.e., the microwave energy distribution, within treatment chamber 1 can be controlled. Therefore, for example, when heating targets 8 and 9 need to be heated simultaneously, the microwave energy absorbed by each of heating targets 8 and 9 can be controlled.
In the case where a 2.46 GHz microwave is supplied, the ratio of electric power absorbed by two heating targets can be inverted from the case where a 2.45 GHz microwave is supplied. This allows heating targets 8 and 9 to be heated in different ways.
For example, when heating target 8, which is disposed on the left side of
When both need to be heated evenly, a microwave having a frequency of 2.40 GHz or slightly lower than 2.50 GHz (about 2.495 GHz) should be supplied. It is sufficient that the oscillation frequency of the microwave have a resolution of 1 MHz.
According to the present exemplary embodiment, the impedance of the surface of resonator unit 6 can be changed by controlling the frequency of the microwave supplied to treatment chamber 1. This makes it possible to control the standing wave distribution within treatment chamber 1, that is, the microwave energy distribution within treatment chamber 1. As a result, in cases where a plurality of heating targets need to be heated simultaneously, desired dielectric heating is conducted for each of the heating targets.
Referring to
As shown in
Each of patch resonators 11a, 11b, and 11c is the same as patch resonator 6a of the first exemplary embodiment, and therefore, the description thereof will be omitted.
As shown in
Referring to
As shown in
In microwave treatment apparatus 20C shown in
Table 1 summarizes the area ratio of the resonator unit and the ratio of electric power absorbed by two heating targets, in relation to the segment configuration of the resonator unit and the placement position of the resonator unit. The term “area ratio of the resonator unit” refers to the proportion of the area of the resonator unit with respect to the area of the top wall of treatment chamber 1.
Table 1 demonstrates the following. Based on the ratio of absorbed electric power, the best segment configuration of the resonator is 1×3 or 3×3.
If the ratio of absorbed electric power is permitted to be about 2.0:1, it is also possible to select the one-row by one-column (1×1) segment configuration.
In the 1×1 segment configuration, it is necessary to dispose resonator 12 at the optimum position. Nevertheless, the 1×1 segment configuration has a practical value from the viewpoint that it requires a smaller number of parts and a smaller packaging area.
For reference, Table 1 also shows the characteristic of a five-row by four-column (5×4) segment configuration (not shown in the figures). Table 1 demonstrates that increasing the number of patch resonators is not effective to improve the ratio of absorbed electric power. When the number of patch resonators increases, the practical value reduces because the number of parts and the area ratio accordingly increase.
Referring to Table 1, desirable results are obtained when nine patch resonators at most are provided so that the area ratio becomes equal to or less than 9/81 of the top wall.
The patch resonators may not have the same resonance frequency. It is possible that the patch resonators may have slightly different resonance frequencies so that the patch resonator that resonates can be switched from one to another sequentially according to the frequency of the supplied microwave.
In the case of 3×3 segment configuration in the present exemplary embodiment, when the top wall of treatment chamber 1 is equally divided (divided into three regions along the side-to-side axis and also into three regions along the forward and backward axis), the resonator unit is disposed in one of the divided regions (the rightmost one with respect to the side-to-side axis and the central one with respect to the forward and backward axis). However, the resonator unit may also be disposed in another one of the divided regions.
For example, by providing resonator units having different resonance frequencies in respective divided regions and controlling the frequencies of the supplied microwaves, it is possible that the standing wave distribution may be deflected not only in a direction along the side-to-side axis but also in a direction along the forward and backward axis. Moreover, it is also possible that, when, for example, a relatively large-sized heating target is placed at the center of treatment chamber 1, the central portion of the heating target may be heated more strongly or more weakly than the peripheral portion.
In the present exemplary embodiment, the resonator unit is disposed only on the top wall of treatment chamber 1. However, it is also possible to dispose the resonator unit on the right-side wall, for example. When the resonator unit is disposed on the right-side wall, it is believed that the standing wave on the right is deflected to the left. Thus, the resonator unit may be disposed on the right-side wall, not on the top wall, so that only heating target 8 is heated while heating target 9 is not heated.
When the resonator units are disposed both on the top wall and the right-side wall, it is possible that a ratio of 2.7:1 or higher may be obtained by a synergistic effect.
In one example, in the case where resonator unit 6 with a 3×3 segment configuration is disposed on the top wall of treatment chamber 1 having a width of 410 mm, a depth of 315 mm, and a height of 225 mm, the characteristic shown in
Needless to say, as the energy of the supplied microwaves is greater, it is more likely that heat generation may occur, or spark may occur between adjacent patch resonators. Therefore, the present exemplary embodiment is especially effective in the case where the energy is low, such as in the case of chemical reaction treatment.
In the present exemplary embodiment, conductor 6c has a circular shape. However, conductor 6c may have other shapes, such as an elliptic shape or a quadrangular shape. When conductor 6c has a circular shape, the resonance frequency can be easily adjusted by adjusting the radius.
It is also possible that the change of the reflection phase within the frequency band of the supplied microwave may be made greater, in other words, a higher Q value may be obtained relative to the frequency.
A microwave treatment apparatus of the present disclosure is specifically a microwave oven. However, the present exemplary embodiments are not limited to microwave ovens, but may be applied suitably to other microwave treatment apparatuses, such as a heat treatment apparatus, a chemical reaction treatment apparatus, or a semiconductor manufacturing apparatus, which utilizes a dielectric heating process.
Number | Date | Country | Kind |
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JP2017-130891 | Jul 2017 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2018/024538 | 6/28/2018 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2019/009174 | 1/10/2019 | WO | A |
Number | Name | Date | Kind |
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8022342 | Kanechika | Sep 2011 | B2 |
20030193299 | Choi | Oct 2003 | A1 |
20100243645 | Ishizaki et al. | Sep 2010 | A1 |
Number | Date | Country |
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56-102096 | Aug 1981 | JP |
2009139136 | Nov 2009 | WO |
2017081855 | May 2017 | WO |
Entry |
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Translation of WO 2017/081855A1, “Microwave Heating Device”, May 18, 2017, By ProQuest (Year: 2017). |
International Search Report of PCT application No. PCT/JP2018/024538 dated Sep. 4, 2018. |
Number | Date | Country | |
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20200163173 A1 | May 2020 | US |