Stabilization of the working rollers and back-up rollers of a mill stand while a rolling stock is being hot rolled to form a strip in the mill stand
The present invention relates to the technical field of rolling mill technology, specifically the rolling, preferably the hot rolling, of a rolling stock, preferably made of steel, to form a strip in a mill stand.
During rolling in a mill stand, the thickness of the rolling stock is reduced in the rolling gap between two working rollers. In the case of what is known as a “4-high” mill stand, the working rollers are supported on back-up rollers. In the case of what is known as a “6-high” mill stand, the working rollers are supported on intermediate rollers and the intermediate rollers on back-up rollers. Typically, the intermediate and back-up rollers are located below and above, respectively, the working rollers in the vertical direction. The back-up rollers are preferably hydraulic, the hydraulic cylinder being supported on a mill stand housing of the mill stand.
To guide the working, intermediate and back-up rollers, the mill stand contains working roller chocks, if appropriate intermediate roller chocks, and back-up roller chocks. In addition, the working, intermediate and back-up rollers are rotatably mounted in the working, intermediate and back-up chocks, respectively.
On the one hand, the invention relates to a mill stand, preferably a hot-rolling mill stand, having a device for stabilizing the working rollers and back-up rollers of the mill stand while a rolling stock is being rolled to form a strip, the mill stand comprising
On the other hand, the invention relates to a method for stabilizing the working rollers and back-up rollers of a mill stand, preferably a hot-rolling mill stand, while a rolling stock is being rolled, preferably hot rolled, to form a strip in the mill stand, comprising the following method step:
Mill stands, and the setting of a rolling gap in the vertical direction between the lower and the upper working roller before a rolling stock is rolled, preferably hot rolled, to form a strip in the mill stand are known from the prior art.
In both hot and cold rolling mills, under certain production conditions, externally or intrinsically excited stand oscillations occur. It has been found that stand oscillations occur if anything in the case of high thickness reduction rates and high rolling speeds. Consequently, stand oscillations occur in particular in rolling mills operating with high productivity.
EP 506 138 A1 discloses a mill stand of the generic type, having two bending blocks on the run-in side and two bending blocks on the run-out side for each mill stand housing. Each bending block comprises a first hydraulic pressing unit (also hydraulic cylinder means or jack) for stabilizing the working roller 7, comprising a piston rod 10 and a piston 10a, with the result that a pressure plate formed in one piece with the bending block can be pressed hydraulically against the working roller chock 16. Moreover, the mill stand comprises second hydraulic ressing units 19 which are arranged on the run-out side and are intended for stabilizing the back-up rollers 8, each comprising a piston rod and a piston, with the result that a pressure plate 18 can be pressed hydraulically against the back-up roller chock 17.
WO 2008/001466 A1 discloses a mill stand having bending blocks on the run-in side for each mill stand housing. Each bending block has a first hydraulic pressing unit 25, comprising a piston rod and a piston, for stabilizing the working roller 13, 14, with the result that a pressure plate 21 can be pressed hydraulically against the working roller chock 12, 13.
Tests carried out by the applicant have shown that in particular the production of thin strips (final thickness≤1 mm) on a combined casting and rolling plant, e.g. an Arvedi ESP plant, can give rise to stand oscillations in the first, second and third mill stand of the finishing train. In terms of the strip quality, stand oscillations in the third stand of the finishing train (sometimes also referred to as F3) are especially detrimental since oscillation marks can be impressed into the working rollers after several strips, as a result of which the surface quality of the finished strip is degraded. Furthermore, stand oscillations constitute additional loads for mechanical components or systems, resulting in a reduction in their service life.
The prior art does not disclose how the working rollers and back-up rollers of a mill stand can be reliably stabilized while a rolling stock is being hot rolled to form a roughed or finished strip in the mill stand.
The object of the invention consists in finding a device for stabilizing the working rollers and back-up rollers of a mill stand, preferably a hot-rolling mill stand, while a rolling stock is being rolled to form a strip in a mill stand, and finding a method for stabilizing the working rollers and back-up rollers of the mill stand, as a result of which the stand oscillations that occur can be permanently and reliably reduced. The intention of this is firstly to improve the surface quality of the strips produced and secondly to reduce the loading of the mill stand.
The device-related aspect of this object is achieved by a device as claimed in claim 1. The dependent claims relate to advantageous embodiments.
In detail, the object is achieved by a mill stand, preferably a hot-rolling mill stand, having a device for stabilizing the working rollers and back-up rollers of the mill stand while a rolling stock is being rolled to form a strip, the mill stand comprising
it being the case that one, preferably each, first hydraulic pressing unit contains a first oscillation absorber, which reduces pressure oscillations that occur in a pressure chamber, preferably a piston-side pressure chamber, of the first hydraulic pressing unit.
The first hydraulic pressing units in the bending blocks on the run-in side brace the working roller chocks against the mill stand housings and mechanically stabilize the working roller chocks, and the working rollers rotatably mounted in the working roller chocks, in the horizontal direction in the mill stand housings of the mill stand. In this respect, the first hydraulic pressing units press typically against vertical guide surfaces of the working roller chocks, with the result that the bending blocks arranged on the run-in side are mechanically braced against the working roller chocks. The first hydraulic pressing units are arranged on the run-in side.
In a preferred embodiment, the piston rod of the first hydraulic pressing unit is supported on the bending block. This embodiment makes it possible to integrate the first hydraulic pressing unit especially compactly in the bending block.
The second hydraulic pressing units in the mill stand housings on the run-out side brace the back-up roller chocks against the mill stand housings and mechanically stabilize the back-up roller chocks, and the back-up rollers rotatably mounted in the back-up roller chocks, in the horizontal direction in the mill stand housings of the mill stand. In this respect, a second hydraulic pressing unit presses against a typically vertical guide surface of a back-up roller chock, with the result that the back-up roller chocks arranged on the run-out side are mechanically braced against the mill stand housings. The second hydraulic pressing units are arranged on the run-out side.
In a preferred embodiment, the piston rod of the second hydraulic pressing unit is supported on the mill stand housing. This embodiment makes it possible to integrate the second hydraulic pressing unit especially compactly in the mill stand housing.
The device according to the invention makes it possible to permanently and reliably reduce externally or intrinsically excited stand oscillations, in particular in the production of thin strips with high productivity, as a result of which
The invention is applicable both to “4-high” and to “6-high” mill stands. In addition, the invention is not restricted to combined casting and rolling plants and can be advantageously used in particular also for combined casting and rolling plants of the Arvedi ESP, CSP type from SMS or the QSP or DUE type from Danieli.
It is likewise possible that, in addition to a bending block on the run-in side with multiple first hydraulic pressing units, there is also a bending block on the run-out side with one or more first hydraulic pressing units. In addition, it is possible that a mill stand housing, in addition to one or more second hydraulic pressing units arranged on the run-out side, also has one or more second hydraulic pressing units arranged on the run-in side.
In a first embodiment of poorer quality, a bending block has only one first hydraulic pressing unit on the run-out side or multiple first hydraulic pressing units on the run-out side. In a second embodiment of poorer quality, a mill stand housing has only one second hydraulic pressing unit on the run-in side. In a third embodiment of poorer quality, a back-up roller chock does not have a second hydraulic pressing unit.
It is preferably the case that each bending block arranged on the run-in side has two or four first hydraulic pressing units, the pressing units being arranged e.g. horizontally next to one another and/or vertically one below the other.
In comparison with EP 506 138 A1, the mill stand according to the invention typically has only one bending block on the run-in side for each mill stand housing and not two, i.e. an upper and a lower bending block. It is preferable in addition if 1) the piston rod of the first hydraulic pressing unit is supported on the bending block and not on the mill stand housing, and 2) the piston rod of the second hydraulic pressing unit is supported on the mill stand housing and not on the pressure plate.
According to the invention, one, preferably each, first hydraulic pressing unit comprises a first oscillation absorber, which reduces pressure oscillations that occur in a pressure chamber, preferably a piston-side pressure chamber, of the first hydraulic pressing unit. This makes it possible additionally to hydraulically stabilize the working rollers.
It is preferably the case that one, preferably each, second hydraulic pressing unit contains a second oscillation absorber, which reduces pressure oscillations that occur in a pressure chamber, preferably a piston-side pressure chamber, of the second hydraulic pressing unit. This makes it possible additionally to hydraulically stabilize the back-up rollers.
The first and/or second oscillation absorber significantly reduce(s) the pressure oscillations that occur in the first hydraulic pressing units and/or the second hydraulic pressing units, this resulting in further stabilization of the rollers.
In a very compact embodiment, the piston rod of a first and/or second hydraulic pressing unit has two longitudinal bores, a first longitudinal bore being connected to the piston-side pressure chamber and a second longitudinal bore being connected to the rod-side pressure chamber.
In addition, it is expedient if the piston and the piston rod are connected fixedly to the bending block and mill stand housing, respectively. In this case, it is not the piston or the piston rod that moves, but what is known as the “cylinder barrel”. The pressure plate is fastened to the front end of the cylinder barrel.
According to an advantageous embodiment, a first and/or second oscillation absorber is in the form of a Helmholtz resonator having a longitudinal channel forming a hydraulic inductance and a volume forming a hydraulic capacity. In this respect, a pressure chamber of the pressing unit is connected to the longitudinal channel and the longitudinal channel is connected to the volume of the Helmholtz resonator.
To set the damping of the Helmholtz resonator, it can be advantageous if the longitudinal channel has a settable throttle, e.g. a valve.
As an alternative to the Helmholtz resonator, it is possible for a first and/or second oscillation absorber also to be in the form of what is known as λ/4 resonators or spring-mass oscillators. A λ/4 resonator has a length which corresponds to one quarter of the wavelength of the characteristic natural oscillation. To reduce and/or compensate pressure oscillations in a hydraulic pressing unit, a pressure chamber of the pressing unit is connected to the λ/4 resonator.
For the best possible action of the first and/or second oscillation absorber, it is advantageous if, for the natural frequency fT of the oscillation absorber, it holds true that 0.75*fT≤fC≤1.33*fT, fC being a characteristic frequency occurring in the mill stand. For example, if a frequency of 100 Hz characteristically occurs in the mill stand, the natural frequency of the oscillation absorber should be between 75 and 133 Hz.
The method-related aspect of the object according to the invention is achieved by a method as claimed in claim 10. The dependent claims relate to advantageous embodiments.
Specifically, the object is achieved by a method for stabilizing the working rollers and back-up rollers of a mill stand, preferably a hot-rolling mill stand, as claimed in one of the preceding claims, while a rolling stock is being rolled, preferably hot rolled, to form a strip in the mill stand, comprising the following method steps:
According to the invention, the method proceeds as follows: Firstly, the rolling gap in the vertical direction between the upper and the lower working roller is set. Typically, the rolling gap is set by way of a hydraulic cylinder (sometimes referred to as HGC (Hydraulic Gap Control) cylinder or AGC (Automatic Gap Control)), which acts on the mill stand housing. After the rolling gap has been set, pressure is applied to the first and second hydraulic pressing units, with the result that they are pressed against the working roller chocks and the back-up roller chocks, respectively. This mechanically stabilizes the working rollers and back-up rollers of the mill stand. Then, pressure oscillations that occur in the pressure chambers, preferably the piston-side pressure chambers, of the first hydraulic pressing units and the second hydraulic pressing units are reduced by means of multiple first and second oscillation absorbers. This hydraulically stabilizes the working rollers and back-up rollers of the mill stand.
According to the invention, it is likewise possible for pressure to continue to be applied to the working rollers and back-up rollers in particular during continuous operation in what is known as “Flying Gauge Change”, although the run-out thickness of the strip is changed during the uninterrupted operation.
On a hot-strip train during batch operation, in which a leading pass with a new strip is always made from strip to strip, it is advantageously the case that, before the leading pass, the chock is pressed against the column with a higher force and the pressing force is reduced immediately after the leading pass.
The mill stand preferably carries out an nth rolling pass in a finishing train, the first and second oscillation absorbers being set to a natural frequency of between fLow and fHigh
In particular in the case of finish rolling in a finishing train (also referred to as multiple-stand tandem finishing train), stand oscillations have a very detrimental effect on the surface quality of the finished strip, and therefore reducing the stand oscillations and/or stabilizing the working rollers and back-up rollers has an especially advantageous effect.
During operation of the first hydraulic pressing units, it is advantageous if a first pressing unit can apply a clamping force that can be regulated as required and a stroke of between 4 and 8 mm. During operation of the second hydraulic pressing units, it is advantageous if a second pressing unit can apply a clamping force that can be regulated as required and a stroke of between 4 and 8 mm.
The clamping force of a first hydraulic pressing unit is preferably set during operation by way of a pressure regulator with a continuously adjustable valve.
The clamping force of a second hydraulic pressing unit is preferably set during operation by way of a pressure regulator with a continuously adjustable valve.
A pressure regulator makes it possible to set “any desired” pressures up to the system pressure. In this way, if appropriate also smaller pressures can be and are set (in order to avoid obstruction of the vertical regulating movement as best as possible).
The above-described properties, features and advantages of the present invention and the manner in which they are achieved will become clearer and more clearly understandable in connection with the following description of multiple drawings, in which:
It is clear from
In a similar way,
Except for the specified diameters D1 to D3, the specified stroke and the maximum clamping force, the structure of a second hydraulic pressing unit is identical to the structure of a first hydraulic pressing unit 6.
The length of the one λ/4 resonator is calculated as follows: The speed of sound cS in oil results from the formula cS=√{square root over (B/ρ)}, B specifying the compressive modulus and r specifying the density of the oil. In the case of oil, B is approx. 12 000 bar and r is approx. 850 kg/m3. Therefore, the result is cS=1188 m/s. As described above, the frequency of the stand oscillation in the third finishing stand is approx. 100 Hz. The wavelength λ of an oscillation at 100 Hz in oil is produced by λ=cS/f=11.88 m. A λ/4 resonator therefore has a length of λ/4=2.97 m. The λ/4 resonator may be configured either as a straight tube or hose piece, as illustrated, or as a curved tube or hose piece. By way of the length, the λ/4 resonator can be adapted very easily.
It is not important for the invention whether the bending blocks 4a in the mill stand housings 3 are vertically displaceable or are installed non-displaceably in the mill stand housings 3.
Although the invention has been illustrated and described in more detail by the preferred exemplary embodiments, the invention is not limited by the examples disclosed, and other variations can be derived therefrom by a person skilled in the art without departing from the scope of protection of the invention.
1 Working roller
2 Back-up roller
3 Mill stand housing
4 Working roller chock
4
a Bending block
5 Back-up roller chock
6 First hydraulic pressing unit
7 Second hydraulic pressing unit
8 Piston
9 Piston rod
10 Pressure plate
11
a First oscillation absorber
11
b Second oscillation absorber
14 Longitudinal bore
15 Helmholtz resonator
16 Longitudinal channel
17 Volume
19 λ/4 resonator
30 Mill stand
31 Rolling stock
32 Strip
33 HGC hydraulic cylinder
34 Oil supply, piston side
35 Oil supply, rod side
36 Leakage port
37 Lubricant supply
38 Proportional/regulating/servo valve or continuously adjustable valve
39 Switching valve
41 Pressure limiting valve
A, B Port of a hydraulic valve
C Hydraulic capacity
D1, D2, Diameter
D3
L Hydraulic inductance
HL Leakage port of the hydraulic system
HP Pressure port of the hydraulic system
HT Tank port of the hydraulic system
P Pressure port of a hydraulic valve
T Tank port of a hydraulic valve
TR Transport direction of the rolling stock
x Travel
Number | Date | Country | Kind |
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21176501.1 | May 2021 | EP | regional |