The subject matter disclosed herein relates to milling and catching devices and, more particularly, to milling and catching devices for use with downhole intervention tools.
Production of a wellbore may necessitate use of various valves including, but not limited to, ball valves, gate valves, or any other type of movable barrier that may be used to block the wellbore. The valve or movable barrier may fail in a position between fully open and fully closed. When a valve fails in a partially opened or closed position, portions of the valve may block the flow of wellbore fluids and may impinge the clearance needed for devices to be inserted and removed from the wellbore. A milling and catching device would allow removal of the blocking portions of the failed valve to clear the wellbore for passage of devices and wellbore fluids.
When milling a partially open valve obstructing the wellbore, the target material to be removed may not be present at the central axis of the wellbore causing the target material to not fully surround the milling bit, which may cause the bit to be deflected away from the target during milling reducing milling efficiency. For milling equipment deployed on drill pipe or coiled tubing, the system can often provide sufficient torque and force on the bit to overcome this inefficiency; however, for milling equipment deployed on wireline, the available force and torque are less and therefore the losses caused by bit deflection are difficult to overcome.
This section is intended to introduce the reader to various aspects of art that may be related to various aspects of the present techniques, which are described and/or claimed below. This discussion is believed to be helpful in providing the reader with background information to facilitate a better understanding of the various aspects of the present disclosure. Accordingly, it should be understood that these statements are to be read in this light, and not as an admission of any kind.
These and other features, aspects, and advantages of the present invention will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:
One or more specific embodiments will be described below. In an effort to provide a concise description of these embodiments, not all features of an actual implementation are described in the specification. It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which may vary from one implementation to another. Moreover, it should be appreciated that such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure.
Certain examples commensurate in scope with the originally claimed subject matter are discussed below. These examples are not intended to limit the scope of the disclosure. Indeed, the present disclosure may encompass a variety of forms that may be similar to or different from the examples set forth below.
When introducing elements of various embodiments of the present disclosure, the articles “a,” “an,” and “the” are intended to mean that there are one or more of the elements. The terms “comprising,” “including,” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements. Additionally, it should be understood that references to “one embodiment” or “an embodiment” of the present disclosure are not intended to be interpreted as excluding the existence of additional embodiments that also incorporate the recited features. Furthermore, the phrase “A based on B” is intended to mean that A is at least partially based on B. Moreover, unless expressly stated otherwise, the term “or” is intended to be inclusive (e.g., logical OR) and not exclusive (e.g., logical XOR). In other words, the phrase “A or B” is intended to mean A, B, or both A and B.
The oil and gas industry includes a number of sub-industries, such as exploration, drilling, logging, extraction, transportation, refinement, retail, and so forth. During exploration and drilling, wellbores may be drilled into the ground for reasons that may include discovery, observation, and/or extraction of resources. These resources may include oil, gas, water, or any other combination of elements within the ground.
Wellbores, sometimes called boreholes, may be straight or curved holes drilled into the ground from which resources may be discovered, observed, and/or extracted. Moreover, the wellbores may have horizontally drilled sections to increase production and/or efficiency. After the formation of a wellbore, well logging and production may be practiced. Well logging may include making a detailed record of the geological formations penetrated by a wellbore, and may also be practiced during creation (e.g., drilling) of the wellbore. Production may include the extraction of resources from within the wellbore.
Production of a wellbore may necessitate use of various valves or movable barriers to isolate portions of the wellbore. The valve or movable barrier may fail in a position between fully open and fully closed, which may block the flow of wellbore fluids and may impinge the clearance needed for devices to be inserted and removed from the wellbore. A milling device would allow removal of the blocking portions of the failed valve to clear the wellbore for passage of devices and wellbore fluids. Further, a catching device may also be used to collect the milled material.
Referring now to
The above referenced conveyance line 125 allows for a convenient manner of tool retrieval once the downhole milling application has been completed. Specifically, the line 125 may be unwound from the reel 117 of the surface drive system or winch system 115 to deploy the milling system 150 into the well with the reel 117 later rewound for retrieval thereof along with the milling system 150 once the application is complete. While the depicted line 125 may be a wireline, coiled tubing or other line types may be utilized and the surface drive system 115 may comprise an injector or other appropriate surface equipment such as, but not limited to, surface equipment for pumping a fluid into a tubular or the well to enable the pumped fluid to convey the milling system 150 into the well.
The downhole assembly 110 may acquire readings or measurements that lead to adjustments in the deployment. Specifically, as noted above, wireline 125 includes a communicative capacity. Therefore, sensors 111, 112 of the downhole assembly 110 may be used to acquire data during the deployment and milling application.
In the embodiment shown, the conveyance line 125 is deployed through a well by way of a tractor 114 as alluded to above along with the winch system 115 and its unwinding reel 117. In an embodiment where coiled tubing is utilized in place of the depicted wireline 125, an injector may be utilized as part of the winch system 115.
Referring now to
Continuing with reference to the embodiment of
Referring now to
Referring now to
A lower end of the internal milling device 710 may also include an end mill 730 for plunging into target 283 with solid material near the center of the bit (i.e., the central axis of the wellbore). The specific configuration of the internal milling device 710 may include a variety of different shapes and use a variety of cutting structures 720 depending on the shape and material of the milling target 283. Regardless of configuration, the radial force generated by cutting on one side of the internal milling device 710 is reacted by an opposite radial force on the annular cutter 610. To aid in starting the cut at the center of the target 283, the internal milling device 710 is recessed within the leading edge 615 of the annular cutter 610 so the annular cutter 610 will machine a locating pocket before the internal milling device 710 contacts the target 283. For a spherical target, the annular cutter 610 may tend to self-centralize so that radial reaction force on the annular cutter 610 begins with the radial component of the contact force and then transitions to the same behavior as a flat target once a locating pocket has been milled. Compared to a milling bit without a surrounding annular cutter, this embodiment of the invention improves force on the cutter and better maintains the initial milling trajectory.
The internal milling device 710 and the annular cutter 610 may be rigidly connected at 750 and thus rotate together. The milling bit 530 (
In the present embodiment, internal shaft 810 further comprises a flexible shaft 960 with catching device 830 and a hole finder feature 955 at a lower end of the flexible shaft 960. The hole finder feature 955 assists the catching device 830 with flexible shaft 960 to enter the valve 283 and pass through the milling target 283 and then expand once passed through to the opposite side of the milling target 283. In the present embodiment, the hole finder feature 955 comprises an angled tip that rotates with the flexible shaft 960. The flexible shaft 960 may be made of any suitable material and have any suitable configuration that allows the flexible shaft 960 to be biased to a nominally centered position with respect to the annular cutter 610. When the angled tip 955 contacts the valve surface 283, the flexible shaft 960 allows the tip 955 to deflect radially while continuing to rotate with the shaft 960 until it is aligned with the hole in a partially opened valve 283. When the angled tip 955 aligns with the hole the biasing behavior causes the angled tip 955 to move back toward the nominally centered position and enter into the hole. Because the internal hole surface is nominally perpendicular to the direction of rotation, the angled tip 955 is prevented from leaving the hole and the flexible shaft 960 accommodates some rotating-bending behavior. In an alternative embodiment, the hole finder feature 955 may comprise a tapered ring mounted on the flexible shaft 960. A tapered ring hole finder may be well suited for use with a ball valve, which creates a radial force when the tapered ring contacts the spherical surface of the ball valve. The tapered ring hole finder behaves in a similar manner as the angled tip hole finder 955.
In operation, the downhole assembly 110 is run in hole to the appropriate depth. The rotary section 520 (
In an embodiment, the catching mechanism could be made from any suitable flexible material including, but not limited to, an elastomer to accomplish the same objective.
In an embodiment, the catching mechanism could be used in conjunction with another catching mechanism or combined into one piece.
In an embodiment, the catching mechanism may be made from any number of flapper arms.
In an embodiment, the springs holding the flapper arms open may be mounted in a variety of ways, including internal or external bowsprings.
In an embodiment, the internal shaft may be long enough that the catching mechanism extends below the valve before milling commences.
In an embodiment, the catching mechanism may be configured with intentional weak points so that the catching mechanism inverts or otherwise breaks without leaving any parts in the well to enable the downhole assembly to pull out of the wellbore before the milling operation is complete.
In an embodiment, the catching mechanism may use a more complicated linkage to provide structural support to the catching mechanism while still allowing the catching mechanism to fold inward.
In an embodiment, the bottom of the catching mechanism may use an integrated hole finder feature to increase or maximize the likelihood the catching mechanism will make its way through the partially open valve.
In an embodiment, the integrated hole finder feature may work by slowly rotating the milling bit while tractoring down or relaxing the conveyance.
In an embodiment, the catching mechanism may be opened actively instead of passively by integrating a screw or spring-loaded release mechanism to open only after the milling bit rotates.
In an embodiment, the ends of the catching mechanism flapper arms may have integrated features to minimize the chance of catching on restrictions while pulling out of the wellbore.
In an embodiment, the catching mechanism may be used in other milling operations in addition to milling through partially open valves.
In an embodiment, the catching mechanism may be used for downhole retaining/capturing in other applications in addition to milling.
While the present disclosure may be susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and have been described in detail herein. However, it should be understood that the present disclosure is not intended to be limited to the particular forms disclosed. For example, while some embodiments described herein contain specific combinations of milling and catching systems, other combinations may also be possible. Rather, the present disclosure is intended to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the present disclosure as defined by the following appended claims.
The techniques presented and claimed herein are referenced and applied to material objects and concrete examples of a practical nature that demonstrably improve the present technical field and, as such, are not abstract, intangible or purely theoretical. Further, if any claims appended to the end of this specification contain one or more elements designated as “means for [perform]ing [a function] . . . ” or “step for [perform]ing [a function] . . . ,” it is intended that such elements are to be interpreted under 35 U.S.C. § 112(f). However, for any claims containing elements designated in any other manner, it is intended that such elements are not to be interpreted under 35 U.S.C. § 112(f).
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
This application is the U.S. national phase of International Patent Application No PCT/US2021/049295, filed Sep. 7, 2021, and entitled “Milling and Catching Devices” which claims priority to, and the benefit of, U.S. Patent Application No. 63/074,784 filed Sep. 4, 2020, both of which are incorporated herein by reference in their entirety. The subject matter disclosed herein relates to milling and catching devices and, more particularly, to milling and catching devices for use with downhole intervention tools.
Filing Document | Filing Date | Country | Kind |
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PCT/US2021/049295 | 9/7/2021 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2022/051720 | 3/10/2022 | WO | A |
Number | Name | Date | Kind |
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20100006279 | Martinez | Jan 2010 | A1 |
20150152704 | Tunget | Jun 2015 | A1 |
20180094509 | Braddick | Apr 2018 | A1 |
20180179845 | Pallin | Jun 2018 | A1 |
20200270967 | Fong | Aug 2020 | A1 |
20220074290 | Al-Somali | Mar 2022 | A1 |
Number | Date | Country |
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111219149 | Jun 2020 | CN |
2018125054 | Jul 2018 | WO |
Entry |
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International Preliminary Report on Patentability issued in International Patent application PCT/US2021/049295 dated Mar. 16, 2023, 7 pages. |
International Search Report and Written Opinion issued in International Patent application PCT/US2021/049295 on Dec. 10, 2021, 13 pages. |
Number | Date | Country | |
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20230313627 A1 | Oct 2023 | US |
Number | Date | Country | |
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63074784 | Sep 2020 | US |