Mine door power drive system

Information

  • Patent Grant
  • 6425820
  • Patent Number
    6,425,820
  • Date Filed
    Thursday, March 30, 2000
    24 years ago
  • Date Issued
    Tuesday, July 30, 2002
    22 years ago
Abstract
A mine door system including at least two doors positioned in a mine passageway in spaced relation forming an airlock. The doors include at least one leaf movable between open and closed positions to allow passage into and out of the airlock. A control system controls operation of leaf movement actuators such that in normal operation, at least one door is always closed to control flow of air in the mine. A power source is included to effect movement of the leafs by the actuators.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a mine door operating system usable with two or more mine doors such as in an airlock arrangement.




Doors used in mines operate under conditions not usually encountered by typical doors. Mine doors have door leafs that tend to be heavy and dimensionally large and are thus subject to large forces due at least in part to air flow in the mine and consequent air pressure differentials on opposite sides of a door. A leaf can be as large as 10 feet wide and 20 feet high and sometimes even larger and weigh more than a thousand pounds when designed for pressure differentials of seven inches of water gauge and over two thousand pounds for a pressure differential of 20 inches of water gauge. The leafs can thus be subject to large forces from the air pressure differential on opposite sides of the leafs. Even a small pressure differential can create large forces on the large leafs making it difficult to control their movement during opening and closing and difficult to start opening movement and complete closing. Further, leafs need to be positively driven particularly in the closing direction to prevent door runaway and impact when the leafs reach the end of their closing movement, particularly when the closing movement is toward the low pressure end of the mine, the normal condition. Continued impact and runaway would cause damage and premature wear to the leaf drive, leaf and door frame.




Additionally, to reduce the risk of damage and to improve safety, it would be desirable to simply and reliably lock the leafs in both the open and closed positions and at any position in-between should there be a power outage or in the event the leaf encounters an obstruction during movement. It would also be desirable to be able to manually override the locked condition of any leaf.




Air locks are provided in mines to allow vehicles and personnel to pass thru mine passageways while controlling air flow between passageways or through a passageway and/or for fire prevention and control. Air locks use at least two doors of the above described type, a mine side or return air side door and a mine entrance or fresh air side door. In some mines, e.g., coal mines, air locks are mandatory under government regulations. In an air lock, at least two doors are spaced apart along a mine passageway with one door being located at the mine end of the air lock and the other door being located at the entrance side (in some cases this side is referred to as the fresh air side and is upstream relative to normal air flow) of the air lock.

FIG. 11

illustrates, in simplified form, a coal mine. The mine includes an air intake passageway (AIP) with an air inlet opening (AI) connected to a mine face passageway (MFP) to provide fresh air to the mine face. In normal operation, fresh air flows to the mine face thru the intake passageway. An air outlet opening (AO) is connected to the mine face via a air exit passageway (AEP). Air flowing across the mine face from the air intake is discharged through the air outlet. A neutral passageway (NP) connects the mine face to the exterior of the mine and is commonly in parallel to the air intake passageway and the air exit passageway. The neutral passageway provides for normal passage of personnel, machinery and mined material between the mine face and the mine exterior. In some locations in a mine, e.g., the air intake passageway AIP the doors of an airlock, AL, will all be considered to be fresh air (designated FA) side doors even though one of the doors is more adjacent the mine face than another door. All doors of an airlock AL may also be considered to be return air (RA) side doors even though one door is more adjacent the exit than another door, e.g., in an air exit passageway AEP, as defined by regulatory authorities. The neutral passageway has an airlock AL. The airlock in a neutral passageway is considered to have all doors in fresh air. Airflow, for normal operation is from the entrance, high pressure side of the mine, the air intake to the air outlet, the low pressure side of the mine. The pressure differential and flow rate in a neutral passageway are low relative to those in air intake passageways and air outlet passageways. In normal operation, one door of an air lock remains closed while the other door is open to allow movement into or out of the air lock while preventing air flow therethrough. Air lock doors need to be power operated for personnel convenience and to also manage movement of large leafs and the forces applied to the leafs due to the aforementioned pressure differentials. Since the normal air flow in a mine may reverse, the doors and leaf drives are preferably able to accommodate the reversal of force direction on the leafs and still properly operate. Also, the leafs are preferably positively held in the open and closed positions and in any position in-between where the leafs may be stopped.




Current leaf drive systems typically use a separate leaf drive for each door with each door utilizing a separate power source. The use of multiple power sources has been found to be desirable because the hydraulic piping is short which provides quicker response of the leaf drive and less play or give in the drive system. Such a system also utilizes two separate control systems each operating a respective door and requiring a separate housing for the power source and its control system. Further, when the doors are interlocked, the control system utilizes the interlock switches of one door to provide a signal that it is or is not permissible to open the leafs of the other door. The control systems are not interconnected providing an opportunity for the leafs of the multiple doors to malfunction since the controllers are not interconnected.




Leaf drive systems like those used with air locks, even though generally effective, do have drawbacks. They use power sources at separate locations, e.g., hydraulic pumps, each with their own control system also at separate locations. The separate control systems would need to be interfaced to effect proper and safe operation particularly with regard to interlocking so that one door cannot be opened unless the other door is closed. Another problem is having control circuit components on the mine side of the fresh air side door, i.e. in return air. When the second door is in return air, the air lock chamber is part of the return air side of the air lock and in some mine environments, like coal mines, will have to have sealed (explosion proof) components to eliminate ignition sources. Explosion proof as used herein means that a device such as a motor or component housing will not let ignited combustion products out of the device. Mine regulations as promulgated by MSHA (Mining Safety and Health Administration) refer to such equipment as “permissible” and regulate what will meet the standards of permissible. MSHA designates what equipment is permissible in particular environments. What is permissible or explosion proof will vary by the environment in which the equipment will be used. For example, what is permissible in a lead mine will not necessarily by permissible in a coal mine where methane may be present. If a combustible gas like acetylene is potentially present, equipment that is permissible for a methane environment may not be permissible in the acetylene environment. For environments where combustibles may be present, e.g., methane, meeting the requirements of “permissible” increases the cost of enclosures for control circuit components. Any motor powering, e.g., a motor driving a hydraulic pump needs to be explosion proof if it is positioned on the mine side of the fresh air side door, i.e. in return air, when in a mine environment possibly containing combustible gases like coal mines which can contain methane, as set forth in mining regulations. Also, the use of multiple pumps increases the cost of the leaf drive system and increases the fire hazard by having more potential ignition sources.




Another problem with the use of multiple door drive systems is the performance of maintenance work. A maintenance worker will lock out the equipment being worked on. However, if all the leaf drive systems in a multiple power source system are not locked out, there is a chance that the worker could be injured by a non-locked out leaf if that leaf moves while the worker is in the path of leaf movement.




There is thus a need for a simplified leaf drive system that provides effective and positive safe door operation in both the opening and closing directions of movement while reducing problems encountered with current door drive systems using multiple power sources while permitting the use of non-explosion proof (non-permissible, i.e., that which does not meet the standards of permissible) components.




SUMMARY OF THE INVENTION




Among the several objects and features of the present invention may be noted the provision of a drive system for multiple mine doors that utilizes a single source of power to open and close the mine door leafs; the provision of a door drive system that positively moves the leafs between open and closed positions; the provision of a door drive system that will positively maintain the leafs at any stopped position; the provision of a door drive system with an override to permit selective movement of leafs from a locked position; the provision of a door drive system that will positively maintain leafs in open and closed positions; the provision of a door drive system that prevents one door from opening while the other door is open or opening; the provision of a door operating system that can be safely utilized in a potentially explosive mine environment; the provision of a door operating system that reduces the number of potentially explosion causing components on the mine side of a fresh air side door of an air lock formed by the doors; the provision of a door operating system that is economical and effective in controlling leaf opening and closing; the provision of a door operating system that can be safely maintained; the provision of a door operating system that prevents leaf runaway; and the provision of a door operating system that will reduce the risk of fire and explosion in a mine.




In one aspect of the invention, a power operated mine door system forms an airlock space with a fresh air side on at least one side of the mine door system. The mine door system includes a plurality of doors mounted in a mine passage in spaced apart relation. Each door includes at least one leaf mounted for moving between open and closed positions. The doors form an airlock with an airlock space therebetween. At least one door is a return air side door and at least one door is a fresh air side door. A single source of pressurized fluid includes a non-explosion proof motor and a fluid pump driven by the motor. The motor is positioned in the mine passage on the fresh air side of the fresh air side door. A plurality of actuators are each operably connected to at least one leaf and to the single source of pressurized fluid to selectively apply a driving force to at least one leaf and thereby move the leaf between the open and closed positions. A control system is operably connected to the actuators for selectively allowing pressurized fluid to flow to the actuators for applying the driving force to a selected leaf for moving it to its open and closed positions.




The invention also involves the provision of a power operated mine door system installed in a mine passageway defining an airlock in the passageway separating a normally low pressure zone of the mine having a first air pressure and a normally high pressure zone of the mine having a second air pressure higher than said first air pressure. The system includes at least two doors installed in the passageway in spaced apart relation along the passageway forming an airlock and having an airlock space therein. The doors are operable to provide entry into and exit from the airlock space. The doors each include a pair of leafs movable between open and closed positions, one of the doors is located at a high pressure end of the airlock with its leafs being mounted for opening movement into the high pressure zone and another of the doors is located at a low pressure end of the airlock. A piston cylinder is operably connected to each of the leafs and is operable for moving at least one leaf between its open and closed positions. Each piston cylinder has a movable actuating element connected to a respective leaf for selectively exerting an opening force on the leaf to open it, a closing force on the leaf to close it and is operable to positively retain the leaf in its open and closed positions. A control system is operably connected to the piston cylinders for controlling the operation of the piston cylinders such that when one piston cylinder exerts an opening force to open the at least one leaf in one door, the at least one piston cylinder connected to the at least one leaf in the other door is operable to retain its at least one leaf closed whereby only one of said doors can have a leaf open at any given time. The control system is operable to selectively positively retain each said leaf in its closed position despite the different first and second air pressures. A fluid pump is positioned in the mine and operably connected to the piston cylinders for pumping pressurized fluid to and from the piston cylinders to power the piston cylinders to selectively open and close the leafs.




The present invention involves the provision a door system for a mine. The door system includes at least one leaf mounted for pivotal movement between open and closed positions. A power actuator is operably connected to the leaf and is operable to move the leaf between the open and closed positions. A power source is operably connected to the power actuator to provide pressurized fluid thereto to effect operation of the power actuator and thereby move the leaf between the open and closed positions. A control system is operably connected to the power source and the actuator to effect selective extension and retraction of the power actuator and to effect locking of the leaf in the open and closed positions and at positions therebetween.




An aspect of the present invention is the provision of a power operated mine door system forming an airlock space between a high pressure side and a low pressure side of the mine door system. The mine door system includes a plurality of doors mounted in a mine passage in spaced apart relation, each door including at least one leaf mounted for moving between open and closed positions. The doors form an airlock with an airlock space therebetween. A single source of pressurized fluid including at least one motor and at least one fluid pump driven by the motor, the source being positioned on one side of a door. A plurality of actuators are each operably connected to a respective leaf and to the single source of pressurized fluid to selectively apply a driving force to a respective leaf and thereby move the leaf between said open and closed positions and to selectively retain the respective leaf in its open position and closed position. A single electrical control system operably connected to the actuators and the source for selectively allowing pressurized fluid to flow to the actuators for applying said driving force to a selected leaf for moving it to its open and closed positions. The control system includes an interlock device including a sensor operably associated with each leaf to provide a signal that the respective leaf is closed and preventing opening of a leaf in one door if any leaf in another door is not closed.




The invention also involves the provision of a power operated mine door system forming an airlock space between a high pressure side and a low pressure side of the mine door system. The mine door system includes a plurality of doors mounted in a mine passage in spaced apart relation, each door including at least one leaf mounted for moving between open and closed positions, the doors forming an airlock with an airlock space therebetween. A source of pressurized fluid including at least one motor and at least one a fluid pump driven by a motor, the source being positioned on one side of one door. A plurality of actuators each operably connected to at least one leaf and to the source of pressurized fluid to selectively apply a driving force to at least one leaf and thereby move the leaf between said open and closed positions and to selectively retain the respective leaf in its open position and closed position. A single control system operably connected to the actuators and said source for selectively allowing pressurized fluid to flow to the actuators for applying the driving force to at least one leaf for moving it to at least one of its open and closed positions. The control system includes an interlock device including a sensor operably associated with each leaf to provide a signal that the respective leaf is closed and preventing opening of a leaf in one door if any leaf in another door is not closed. The single control system includes a signal receiving portion mounted in a single housing enclosing the signal receiving portion therein.




Another aspect of the invention involves a power operated mine door system forming an airlock space between a high pressure side and a low pressure side of the mine door system. The mine door system comprises a plurality of doors mounted in a mine passage in spaced apart relation, each door including at least one leaf mounted for moving between open and closed positions. The doors form an airlock with an airlock space therebetween. A source of pressurized fluid including at least one motor and at least one fluid pump driven by a said motor. The source is positioned on one side of a door. A plurality of actuators are each operably connected to at least one leaf and to the source of pressurized fluid to selectively apply a driving force to at least one leaf and thereby move the leaf between said open and closed positions and to selectively retain the at least one leaf in its open position and closed position. A single control system is operably connected to the actuators for selectively allowing pressurized fluid to flow to the actuators for applying driving force to a selected leaf for moving it to at least one of its open and closed positions. The control system includes an interlock device including a sensor operably associated with each leaf to provide a signal that the respective leaf is closed to prevent opening of a leaf in one door if any leaf in another door is not closed. The single control system includes a signal receiving portion mounted in a single housing enclosing the signal receiving portion therein.




Other objects and features will be in part apparent and in part pointed out hereinafter.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a plan view of an air lock door system in a mine passageway showing a fresh air side door closed and the return air side door open;





FIG. 2

is a front elevation view of a door in a mine passageway;





FIG. 3

is a side elevation view of one leaf and leaf drive of the air lock system erected in a mine passageway with the leaf open;





FIG. 4

is a view of a free end of a leaf showing details of a cable switch arrangement;





FIG. 5

is a fragmentary plan view of a leaf and leaf drive with the leaf partly open;





FIG. 6

is a schematic diagram of a hydraulic circuit of the leaf drive system;





FIGS. 7A and 7B

include a schematic ladder diagram of the electrical control circuit for the leaf drive system;





FIG. 8

is a schematic plan view of the air lock door system showing the leafs of both doors in their closed positions;





FIG. 9

is a schematic plan view of the air lock door system showing the leafs of the fresh air side door open and the return air side door closed; and





FIG. 10

is a schematic plan view of the air lock door system showing the leafs of the fresh air side door closed and the return air side door open.





FIG. 11

is a schematic plan view of a mine such as a coal mine showing one layout of various passageways and doors.




Corresponding reference characters indicate corresponding parts throughout the several views of the drawings.











DETAILED DESCRIPTION





FIG. 1

illustrates a mine door system designated generally as


10


. The mine door system is erected in a mine passageway


14


that has a high pressure or fresh air side zone


16


and a low pressure or return air side zone


18


. In normal mine operation, the high pressure side


16


(which is in fresh air) is the side most adjacent the mine entrance ME or in a passageway that during normal flow of air does not receive air that has passed along the mine face and the low pressure side


18


is the side of the mine door system


10


closest to the mine face where ore or mineral is being mined. In an inlet passageway which extends from the air inlet to the mine face, both doors are in fresh air as regards regulations with the door most adjacent the entrance being the high pressure side door and the door most adjacent the mine face being a low pressure side door. Mines like coal mines, also have one or more air exhaust passageways, and in such a passageway, all doors will be considered to be in return air and will thus be return air side doors. In an airlock in an exhaust air passageway, the door closest the mine face will be on the high pressure side and the door closest the air outlet will be on the low pressure side. Mines will also have one or more passageways (referred to as neutrals) extending between the mine entrance ME and the mine face passageway MFP. In the configuration of

FIG. 11

, all the doors of the air lock in the neutral passageway NP are in fresh air. In some mines, certain passageways can have an airlock wherein one door of an airlock will be in fresh air and the other door in return air with the space between the doors being considered to be in return air. In the case of a neutral passageway, at times, there may be little if any pressure differential on the doors during normal operation however, the door most adjacent the entrance passageway is the high pressure side door and the door most adjacent the exit passageway is a low pressure side door. Most traffic in a coal mine is in a neutral passageway. The airlock as described and shown herein, is described as being in a neutral passageway. For some aspects of the present invention, the airlock of the present may be in any type of mine passageway or between different types of passageways. The mine door system


10


prevents or reduces air flow from the fresh air side


16


of the mine door system


10


to the mine interior. Importantly, the mine door system


10


also forms a fire break. The mine door system


10


includes a plurality of generally rectangular doors shown as a pair of doors


20


,


22


spaced apart along the mine passageway and defining an airlock


24


with an airlock space


25


between the doors


20


,


22


. As shown, there are two doors


20


,


22


, however, any suitable number of doors of two or more can be used. For example, in a wye configured set of passageways, three doors could be used. The door


20


is on normally high pressure side and the door


22


is on the normally low pressure side. The air lock


24


provides for control of air flow thru the mine passageway


14


by keeping the low pressure side


18


separate from the high pressure side


16


. In some constructions, this will keep fresh air separate from return air, the neutral passage separate for return passageways and intake passageways separate from neutral passageways, etc.




The doors


20


,


22


can have similar or identical construction. The door


20


will be described, and its description applies to the door


22


. The door


20


can be of any suitable construction such as that disclosed in U.S. Pat. No. 5,240,349 to Kennedy et al., the disclosure of which is incorporated herein by reference. As seen in

FIGS. 2 and 3

, the door


20


includes a door frame


26


comprising a pair of spaced apart generally vertical door jambs which in a preferred embodiment are columns


28


secured to the mine floor via plates


30


. The plates


30


are attached to the lower ends


32


of the columns as by welding and to the mine floor


33


by mechanical fasteners


34


such as anchor bolts. The door frame also includes a lintel


36


secured to the columns


28


and extends between the columns. The lintel


36


may include an upwardly opening channel


37


(FIG.


3


). The lintel


36


may be secured to the columns


28


in any suitable manner. In a preferred embodiment, sleeves (not shown) are secured adjacent to opposite ends


42


,


44


of the lintel and can slide up and down on the columns


28


as is known in the art. The sleeves are secured in place on the columns with T-handled set screws (not shown) also as known in the art. Preferably, the columns


28


are of adjustable length to extend between the mine floor


33


and mine roof


46


. As shown in

FIG. 3

, each column


28


includes a tubular upper section


48


telescopingly received in a tubular lower section


50


. The two sections are secured in adjusted position by T-handled set screws (not shown), for example. Upper ends


52


of the columns


28


are secured to the mine roof


46


by plates


30


. These plates


30


are secured to the columns


28


, as by welding, and to the roof


46


as with mechanical fasteners


34


such as anchor bolts. Stopping panels


56


can be erected around the door frame


26


as is known in the art and as shown in U.S. Pat. No. 5,240,349. The panels


56


above the lintel


36


will have their lower ends retained in the channel


37


as seen in FIG.


3


. The stopping panels seal the mine passageway


14


around the door frame


26


from air flow past the doors


20


,


22


. Alternately, a masonry wall, gunite, plate steel, concrete, etc., could be used in place of the stopping panels.




The door


20


includes at least one door leaf, and is illustrated as being, two leafs


60


(designated


60


A, B for door


20


and


60


C, D for door


22


for clarity). Each leaf


60


A-D is hingedly mounted on a respective column


28


to pivotally move about a generally vertical axis. As shown, each leaf


60


A-D is hingedly mounted via at least two hinges


62


secured to a respective column


28


. A supplemental man door


64


can be hingedly mounted on one or more of the leafs


60


to provide for ingress to and egress from the air lock space


25


by personnel without having to open any of the leafs


60


A-D. The door


64


is releasably retained closed by a latch


66


. When the leafs


60


A, B are closed, they are generally coplanar. Further, a seal flap


65


can be secured to the bottom edge of each leaf to prevent air flow between the leafs


60


A-D and the mine floor


33


.




It is preferred that the leafs


60


A-D are hinged to move toward the high pressure side


16


of the passageway


14


to an open position. In the case of the leafs


60


C, D of the door


22


, the leafs will open into the air lock space


25


of the air lock


24


, and in the case of the door


20


, the leafs


60


A, B will open away from the air lock and into the high pressure side


16


of the passageway


14


. Thus, the leafs


60


A-D move toward the high pressure side


16


of the passageway


14


. However, it is envisioned that the leafs


60


A, B of the door


20


could move into the air lock space


25


of the air lock


24


instead of into the high pressure side


16


of the passageway


14


, and the leafs


60


C, D of the door


22


could move into the low pressure side of the passageway


14


instead of into the air lock space


25


. Further, all leafs


60


A-D can open into the air lock space


25


or all could open out of the air lock space.




As seen in

FIGS. 1

,


3


, and


5


, drive means is associated with each leaf


60


A-D to effect its movement between open and closed positions. In a preferred embodiment, the drive means includes power actuators which preferably are extensible piston cylinders


70


,


71


,


72


,


73


, each being pivotally mounted to a respective leaf


60


A-D via pivots


76


such as a clevis pivoted to a lug secured to each of the leafs adjacent an upper edge of the leaf adjacent the vertical axis of the door. A preferred cylinder is model JK 17327 available from Kennedy Metal Products & Buildings, Inc. of Taylorville, Ill. Alternatively, one cylinder can be used to power both leafs in one door by being operatively connected directly to one leaf and to the other leaf via a tie rod arrangement. The cylinders


70


-


73


are preferably double acting piston cylinders extendable and retractable with pressurized fluid, which in a preferred embodiment is pressurized hydraulic fluid. The cylinders


70


-


73


each have a rigid moveable actuator element such as a piston rod


78


that can both positively push and pull a leaf. The cylinders


70


-


73


each have a rigid piston housing


80


in which the piston rod


78


is moveably mounted for reciprocal linear motion therein. It is envisioned that the cylinders could also be single acting spring return cylinders in certain mine environments, e.g. where air pressure differentials are low. The cylinders


70


-


73


are also pivotally connected to respective doors


20


,


22


, preferably at the lintels


36


. As shown in

FIG. 3

, a pair of brackets


82


is secured to the lintels


36


, and the piston housings


80


are each pivotally mounted to a respective bracket


82


at pivot connection


81


such as a clevis type mount. Extension of a cylinder


70


-


73


moves the respective leaf


60


A-D to an open position and retraction of a cylinder


70


-


73


moves the respective leaf to a closed position. The cylinders


70


-


73


are operable to apply force to the leafs


60


A-D to move the leafs to the open positions by positively pushing the leafs and the closed positions by positively pulling the leafs. The cylinders also provide a reaction force to retain the leafs in the open and closed position despite the forces on the leafs from air pressure differentials or the like.





FIG. 6

shows a preferred hydraulic system, designated generally


89


, for effecting selective movement and locking in place of the cylinders


70


-


73


. In an alternate embodiment, the hydraulic system


89


could be a pneumatic system and the components thereof would be pneumatic instead of hydraulic. A preferred pressurized fluid source is a motor driven hydraulic pump


90


which in some embodiments is positioned in the passageway


14


, as best seen in

FIG. 1

, on the fresh air side


16


. The pump


90


is operably connected to the cylinders


70


-


73


to pump pressurized fluid to and from the cylinders to effect their selective extension and retraction. A preferred pump


90


is a two stage gear pump available as model MP-JK406663 from Jack Kennedy Metal Products & Buildings, Inc. of Taylorville, Ill. The pump


90


is driven by an electric motor


91


, which is non-explosion proof (non-permissible) because it is positioned in the fresh air side


16


. In one embodiment of the present invention, a single source of pressurized fluid is provided and is located on one side of one door preferably on the fresh air side of an airlock that also has return air on the other side. The single source in one embodiment can take the form of one motor operably connected to one pump. In other embodiments, the single source can also be one motor connected to a plurality of pumps or a plurality of motors each connected to one or more pumps. The single source has the pump(s) and motor(s) at one location as herein described. Preferably, when possible, the single source is located on a fresh air side of the airlock. In one embodiment, the pump(s)


90


and motor(s)


91


are mounted in a housing preferably in the same housing


182


as an electrical control circuit hereafter described for enclosing the pump


90


and motor


91


and protect them from exposure to the mine environment. The housing


182


can be explosion proof if desired, but is preferably non-explosion proof. The pump


90


is connected in flow communication with a source or reservoir


92


of hydraulic fluid via a conduit


93


. The pump


90


is also connected in flow communication, via a conduit


94


, to a pressure relief valve


95


which is in turn connected in flow communication with the source


92


via a conduit


96


. Should hydraulic pressure become too high, the relief valve


95


will allow pressurized hydraulic fluid to vent to the source


92


through conduit


96


until the valve closes at a preset pressure, thereby limiting the system pressure at a predetermined level. Each door


20


,


22


has a separate hydraulic operation control system section


100


,


102


respectively. The two control system sections


100


,


102


are the same in the illustrated preferred embodiment. The control system section


100


effects and controls movement of the cylinders


70


,


71


and the control system section


102


effects and controls movement of the cylinders


72


,


73


. With the exceptions of the cylinders


70


-


73


and the valves


160


A-D hereafter described, the control system sections


100


,


102


are mounted in the housing


182


.




The control systems sections


100


,


102


are each connected in flow communication with the pump


90


via the conduit


94


. Each control system section


100


,


102


includes a flow control valve


104


,


106


respectively. Each valve


104


,


106


is connected in flow communication to the source


92


via conduits


108


,


110


respectively for return of hydraulic fluid. A preferred valve type for the valves


104


,


106


is a 4-way solenoid activated spring return spool valve which moves to or remains in a blocked port position when any of its solenoids are not energized. A conduit


114


connects the valve


104


in flow communication with the rod sides


116


,


118


of the cylinders


70


,


71


, respectively, and a conduit


122


connects the valve


106


in flow communication with the rod sides


124


,


126


of the cylinders


72


,


73


respectively. A conduit


130


connects the valve


104


in flow communication with the back or piston sides


132


,


134


of the cylinders


70


,


71


, respectively, and a conduit


136


connects the valve


106


in flow communication with the back or piston sides


138


,


140


of the cylinders


72


,


73


respectively.




Fluid flow regulators


142


-


149


in the conduits


114


,


122


,


130


,


136


regulate flow of pressurized hydraulic fluid to and from the cylinders


70


-


73


. The flow regulators


142


,


145


,


146


and


149


are similar in construction and operation and the flow regulators


143


,


144


,


147


and


148


are similar in construction and operation in the illustrated embodiment. Each includes a check valve


152


and a variable flow control valve


154


connected in flow communication in parallel via conduits


156


,


158


respectively in a respective conduit


114


,


122


,


130


,


136


. The operation of the flow regulators for each cylinder is the same and will be described with regard to the flow regulators


142


,


143


for the cylinder


70


, which description applies to the cylinders


71


-


73


as well. The check valve


152


in the flow regulator


143


is oriented to allow free (unregulated) flow of pressurized fluid to the chamber


170


of the cylinder


70


while the check valve


152


in the flow regulator


142


is oriented to provide regulated flow of fluid from the chamber


174


of the cylinder


70


thru its variable flow control valve


154


. Thus, the cylinder


70


will extend at regulated speed since flow of fluid from the cylinder is regulated upon extension. During retraction of the cylinder


70


the check valve


152


of the flow regulator


142


is oriented to force the pressurized fluid to flow thru the variable flow control valve


154


of the flow regulator


142


to the chamber


174


, and the check valve


152


of the flow regulator


143


forces the exhausting fluid in the chamber


170


to flow thru the variable flow control valve


154


of the flow regulator


143


. Thus, the closing and opening speed of the leaf is regulated by two variable flow control valves


154


ensuring control of closing and opening speed. Alternately, the flow regulators


142


-


149


may have the valves oriented to control the opening speed only or the closing speed only. In a preferred embodiment, the leafs


60


A, B in the door


20


close at different speeds so one will reach its closed position before the other. The leafs


60


C, D also close at different speeds. The retraction speeds of the cylinders


70


-


73


can be independently adjusted to predetermined speeds via adjustment of the flow rate through the valves


154


. Alternatively, movement of one of the leafs


60


A, C could start before movement of the other leaf


60


B, D respectively. This permits the use of an astragal


175


(sealing flap) secured to each of the leafs


60


A, C that will overlap the leaf


60


B, D respectively to seal the gap therebetween. The astragals


175


are preferably made of fire resistant reinforced rubber. Hydraulic fluid flow regulation during cylinder retraction will help prevent leaf runaway during closing and also reduce impact between the leaf and door frame at closing. Also, the cylinders


70


-


73


can be of a cushion type, preferably a double cushion type (a cushion for extension and for retraction) to lessen impact at each end of the cylinder stroke.




The leafs


60


A-D may be locked in the open and/or closed positions if desired or at any position in-between. Locking is accomplished by moving the spool in the appropriate control valve


104


,


106


to a position where the fluid flow ports are closed, which is the center position as seen schematically in FIG.


6


. Preferably, the valves


104


,


106


are spring biased to the blocked port (center) position. Thus, at any time that either of the solenoids on a valve


104


,


106


is not activated or energized, the spool will move to the blocked port (center) position. Fluid then cannot be exhausted from either side of a cylinder, thereby locking the cylinder and hence the respective leaf in position despite air pressure differentials on the leaf. Reactive force can thus be applied to the leafs


60


A-D if the leafs try to move when locked. The cylinders


70


-


73


resist the movement of respective locked leafs positively retaining or locking the leafs in position. Dump valves


160


A-D can be connected in the pressure lines between the valves


104


,


106


and the respective cylinders


70


-


73


to allow manual release of doors from their locked conditions by venting the line and cylinder to source


92


.





FIGS. 7A and 7B

show an electrical circuit


180


which in combination with the hydraulic system


89


forms a control system operable to control movement of the leafs


60


A-D and operation of the motor


91


and the pump


90


. The circuit


180


is shown in a de-energized state with the motor


91


off. Preferably, the circuit


180


is contained in one housing


182


. However, more than one housing could be used if desired. In a preferred embodiment, the pump


90


and motor


91


are also enclosed in a housing as described above, preferably a sealed or explosion proof housing if not in a fresh air location. It is further preferred that the pump


90


, motor


91


, the various valves of the above disclosed hydraulic circuit


89


and a portion of the circuit


180


be mounted in a single housing


182


to enclose them and protect them from exposure to the mine environment. The portion of the circuit


180


in the housing is preferably the portion that receives and processes signals, hereafter referred to the signal receiving portion, from remote control signal senders as hereinafter described. As seen in

FIG. 1

, a housing


182


is mounted on a fresh air side such as the high pressure side


16


of the air lock


24


to reduce the hazard of explosion from spark ignition. This eliminates the need for an explosion proof housing


182


allowing it to be non-permissible or non-explosion proof. A step down transformer


181


provides reduced voltage current (preferably about 120V AC) to the control elements described below. It is also preferred that the circuit


180


utilize low voltage, e.g., 24 volts, where practicable to further reduce the risk of spark ignition and shock to personnel. Alternatively, many of the control elements hereinafter described, could be pneumatic to eliminate the risk of electrical sparking therein. The control circuit


180


controls operation of the valves


104


,


106


and the motor


91


. The valves


104


and


106


are solenoid operated valves having open solenoids


104


′ and


106


′, respectively, and close solenoids


104


″ and


106


″, respectively. One feature of the control circuit


180


is that it, in a single control circuit, provides interlock between the doors


20


,


22


such that when the leafs


60


A, B are open or opening, the leafs


60


C, D must be closed and vice versa. The control circuit


180


includes interlock switches


184


A-D that are each mounted preferably on the lintel


36


(

FIG. 3

) for actuation to form a closed circuit when the respective leaf


60


A-D is in its closed position and an open circuit when a leaf is open or opening. Thus, when one or both leafs in a door


20


or


22


are not closed, the leafs in the other door


22


,


20


cannot open. A fuse


185


is also provided to prevent overloading portions of the control circuit


180


.




As seen in

FIGS. 1

,


7


A, and


7


B, there are two means to generate signals for opening and closing of the leafs


60


A-D during normal operation. There are three sets of manual pushbutton switches


190


A,


190


B,


190


C (FIG.


1


). The set


190


A is positioned on the fresh air side


16


and located such that personnel operating the switches will be out of the path of movement of the leafs


60


A, B. The switch set


190


A contains a leaf open switch


192


and a leaf close switch


193


. The open switch


192


, when it makes a circuit, activates the solenoid


104


′ and runs the motor so that the cylinders


70


,


71


extend and move the leafs


60


A, B to their open positions (FIG.


9


). The close switch


193


, when it makes a circuit, activates the solenoid


104


″ and runs the motor so that the cylinders


70


,


71


retract and move the leafs


60


A, B to their closed positions (

FIGS. 8

,


10


). The switch set


190


B is located in the air lock space


25


and includes two leaf open switches


196


,


197


and two leaf close switches


198


,


199


. Alternately, the switch set


190


B can be separated into two sets, one for each door. The open switch


196


and close switch


198


are connected to the solenoids


104


′,


104


″, respectively, and the open switch


197


and close switch


199


are connected to the solenoids


106


′,


106


″, respectively. Activating the open switch


196


activates the valve


104


(via solenoid


104


′) and the motor to effect extension of the cylinders


70


,


71


to open the leafs


60


A, B. Activating the close switch


198


activates the valve


104


(via solenoid


104


″) and the motor to effect retraction of the cylinders


70


,


71


to close the leafs


60


A, B. Activating the open switch


197


activates the valve


106


(via solenoid


106


′) and the motor to effect extension of the cylinders


72


,


73


to open the leafs


60


C, D (FIG.


10


). Activating the close switch


199


activates the valve


106


(via solenoid


106


″) and the motor to effect retraction of the cylinders


72


,


73


to close the leafs


60


C, D (

FIGS. 8

,


9


). The switch set


190


C is positioned on the return air side


18


at a location out of the path of leaf movement should the leafs


60


C, D open into the return air side. The switch set


190


C includes a leaf open switch


204


, leaf close switch


205


. Activation of the open switch


204


activates the valve


106


(via solenoid


106


′) to effect extension of the cylinders


72


,


73


to move the leafs


60


C, D to open positions. Activation of the close switch


205


activates the valve


106


(via solenoid


106


″) to effect retraction of the cylinders


72


,


73


to close the leafs


60


C, D. Stop switches


200


,


206


(preferably of the momentary contact type) are provided and are preferably mounted in the housing


182


. Activating the stop switch


200


de-energizes the solenoids


104


′,


104


″ of valve


104


to block the valve ports connected to the cylinders


70


,


71


to stop extension or retraction of the cylinders to lock or positively maintain the cylinders and their respective leafs


60


A, B at the stopped position. Activation of the stop switch


206


de-energizes both the solenoids


106


′,


106


″, to block the valve ports to and from the cylinders


72


,


73


to stop extension or retraction of an extending or retracting cylinder


72


,


73


to lock or positively maintain the cylinders and their respective leafs at the stopped position. At any time that there is no signal to open or close leafs, the leafs are locked in position, until released by re-energizing a solenoid or opening of a dump valve


160


A-D, since flow of fluid is blocked into and out of the respective cylinders.




One or more operating safety devices can be provided to improve safe operation of the mine door system


10


. As shown, a “power on” indicator


210


, such as a light, is provided to inform personnel that power is on to control circuit


180


and available for the motor


91


. The motor


91


can be powered by activating any switch that will open or close any of the leafs


60


A-D, including switches


192


,


193


,


196


,


197


,


198


,


199


,


204


,


205


(which are momentary contact type switches) and other switch devices hereafter described. This is accomplished by activating the relay


211


and closing the contacts


211


A-C. A main power switch


213


is also provided and includes contacts


213


A-C. The power switch


213


is preferably mounted on or in the housing


182


and can be used to lock out power to the control circuit


180


and the motor


91


. The motor


91


is safeguarded from overload by use of the overload switch


214


which if open, deactivates the relay


211


and opening the contacts


211


A-C thereby terminating power to the motor. The overload switch


214


is preferably a manually resettable thermal overload switch that is conveniently mounted in the housing


182


and is operable to indirectly sense the load history of the motor


91


to determine if it is overheated.




Safety means is also provided to directly or indirectly determine if a leaf


60


A-D has encountered an obstruction and, if one is encountered, such as a rock lodging under a leaf, the safety means is operable to disable the hydraulic system


89


as by turning off power to the motor


91


and de-energizing the solenoids


104


′,


104


″,


106


′ and


106


″ so the valves


104


,


106


are in the blocked port condition to prevent damage to the door system


10


by locking the leafs in position. One means to sense an obstruction is the use of a timer


212


. A suitable timer is model MP-JK401007 available from Jack Kennedy Metal Products & Buildings, Inc. The timer


212


can also be used to indirectly detect low hydraulic fluid which is indicated by the leafs taking too long to open. The timer


212


starts when at least one of the cylinders


70


-


73


commences extension or retraction. The timer


212


has a preset time period that exceeds the normal time needed for a leaf


60


A-D to move from a closed position to an open position or from an open position to a closed position. Reaching an open or closed position is indicated by an increase in the hydraulic system pressure when a cylinder


70


-


73


reaches the end of extension or retraction. The increased pressure is sensed by a pressure switch


215


with two sets of contacts,


215


A, B which turn off the motor when either is opened. If the preset time period of the timer


212


is exceeded, indirectly indicating a possibly blocked leaf, before the pressure switch


215


indicates that the cylinders have completely extended or retracted, indicating that a leaf has not reached its open or closed position, the motor


91


will be disabled by terminating power to it. If the timer


212


times out, the contacts


212


A close to power the lamp


212


L mounted on the housing


182


to indicate that the timer timed out, and the contacts


212


C open terminating power to the motor


91


by de-energizing the relay


211


. Opening of the contacts


212


C also de-energizes the solenoids


104


′,


104


″,


106


′ and


106


″ . The contacts


212


B close when the timer


212


times out to keep the timer energized for operation thus preventing further operation of the door until power is removed from the unit manually thru opening of switch


213


. In the event of such a shutdown, the valves


104


,


106


, if not already there, will move to the blocked port position locking the leafs


60


A-D in position. The control system could include an alarm activated by the timer


212


to inform personnel that a leaf may be obstructed and that inspection and clearing may be needed. Such an alarm may be transmitted to a manned control station remote from the door system


10


. The pressure switch


215


will, in addition to indicating end of cylinder stroke, indicate an obstruction preventing leaf movement when the hydraulic pressure rises and reaches the preset value should a leaf stop moving or meet substantial resistance with continuing motion before the end of a stroke. The activation of the pressure switch


215


from the elevated hydraulic pressure will terminate power to the motor


91


by terminating power to the relay


211


(by opening the contacts


215


A,


215


B) and to the solenoids


104


′,


104


″,


106


′ and


106


″ causing the valves


104


,


106


to move to their blocked port conditions, if not already there, and thereby positively stopping the leafs and locking them in position. The contacts


211


A-G move to their open positions when the relay


211


is de-energized. The contacts


211


D,


211


E when closed keep the relay


211


energized and the motor


91


running.




An additional safety device for leaf operation can be provided to sense obstructions directly. In one embodiment, a cable


220


tensioned with a spring


221


is mounted around at least a portion of the periphery of each of the leafs


60


A-D and mounted in hangers


222


, as best seen in

FIGS. 3 and 4

. The cables


220


are connected to switches


224


A-D such as wand type limit switches. As best seen in

FIG. 4

, lengths of cable


220


are mounted on opposite faces of each leaf, with each length being connected to a respective switch


224


A-D. The switches


224


A-D are operable to sense a change in tension (an increase or decrease, cable


220


, and if a sufficient change in tension is sensed, the motor


91


will be disabled by shutting off power thereto. Further, any of the cylinders


70


-


73


that were extending or retracting will stop movement (as will the respective leaf


60


A-D connected thereto) and the valves


104


,


106


will move to the blocked port condition, if not already there, thereby locking the leafs in position. An alarm could be provided to inform personnel that there is a possible leaf obstruction. Also, the cable


220


could be used by personnel in an emergency to stop movement of a leaf. When the motor


91


is energized by activation of the relay


211


, the contacts


211


F, G close and would energize the safety latch relays


225


-


1


,


225


-


2


which would be held energized by the contacts


225


-


1


A,


225


-


1


B if contacts


299


-


1


A and


299


-


2


A were closed. A change in tension in the respective cable causes contacts


225


D and


225


G of safety fault relays to be opened to stop power to the motor


91


. Note that relays


299


-


1


and


299


-


2


hold contacts


299


-


1


A and


299


-


2


A open during normal operation. Lights


226


A, B respectively show that the relays


225


-


1


, -


2


are energized. When an obstruction is encountered, either of the switches


224


A, B (mounted on leafs


60


A, B) can de-energize the relay


299


-


1


when either is closed thereby closing the contacts


299


-


1


A. Either of the switches


224


C, D (mounted on leafs


60


C, D) can de-energize the relay


299


-


2


when either is closed thereby closing the contacts


299


-


2


A. If any of the conductors


227


A-D is broken, the respective relay


299


-


1


, -


2


will also close the respective contacts


299


-


1


A, -


2


A thereby turning off the motor


91


and allowing the valves


104


,


106


to move to their blocked port positions if not already there. Current is supplied to the switches


224


A-D through step-down transformers


223


through resistors R. The output voltage of the transformers


223


is preferably about 24V AC. The resistors R limit total current load and prevent overheating of the circuit sections containing the switches


224


A-D when the switches are operated or in the event of a short circuit therein.




Normal operation of the mine door system


10


for ingress into and egress out of the air lock


24


is also controlled by the control system


180


. It is preferred that the means to effect normal opening and closing of the leafs


60


A-D be adapted for use by operators of various sizes of equipment and also by pedestrians. In a preferred embodiment, photocells


231


-


238


are used and function as switches thru relays (not shown). The photocells


231


-


238


are configured in two sets of four, with one set of four photocells


231


-


234


operating the leafs


60


A, B and the other set of four photocells


235


-


238


operating the leafs


60


C, D. The number of photocells can be reduced by half, two sets of two for the doors (one set of two for each door) thru the use of latching relays. A preferred photocell is a model MPH-4-2008, available from Jack Kennedy Metal Products & Buildings, Inc., that may be activated projecting light onto the photocell as for example by shining a miner's work light thereon. The photocell is a type that is constructed to be activated by light only when it is received close to normal to the sensing element. This can be accomplished by shielding the photocell sensor with a tubular shroud. Unless a light (e.g., a miner's work light) is aimed generally directly at the photocell sensor, the control circuit will not operate the cylinders


70


-


73


and their respective leafs


60


A-D. Thus, pedestrians or equipment operators can activate the photocells by shining a light directly onto the photocell sensor while equipment headlights will not inadvertently activate the photocells.




In the preferred embodiment, as best seen in

FIGS. 1 and 7

, each door


20


,


22


is controlled by two open photocells and two close photocells. The photocell configuration is the same for each door


20


,


22


and will be described with regard to door


20


for convenience. An open photocell


231


and a close photocell


232


are located on the fresh air side


16


of the door


20


and an open photocell


233


and a close photocell


234


are located on the return air side of the door


20


(i.e., in the air lock space


25


). The photocells


231


-


234


are located in the mine passage


14


where equipment operators and pedestrians can both conveniently shine a light on the desired photocell and thus activate the valve


104


to effect either the desired extension or retraction of the cylinders


70


,


71


. Activating either of the photocells


231


,


233


will effect opening of the leafs


60


A, B. Activating either of the photocells


232


,


234


will effect closing of the leafs


60


A, B. Thus, the leafs


60


A, B can be opened and closed from either side of the door


20


. By the use of photocells


231


-


234


, activation of leaf opening and closing can be accomplished from a location remote from the photocells allowing both pedestrians and equipment operators to conveniently operate the door


20


. Photocells also eliminate the inconvenience of pushbutton activators that are not easily used by both pedestrians and equipment operators because of the requirements of different locations to accommodate the different types of users.




In the control circuit


180


shown in

FIGS. 7A and 7B

, manual pushbuttons are provided for assisting in the repair or maintenance of the control circuit


180


, the hydraulic system


89


and the doors


20


,


22


. The pushbuttons include door open and door close switches


240


,


241


respectively for the door


20


and door open and door close switches


242


,


243


respectively for the door


22


. The switches


240


-


243


are preferably of the momentary contact type and are mounted inside the housing


182


. The door


20


is opened by closing the switch


240


which energizes solenoid


104


′ and the relay


250


that closes the contacts


250


A, B which places the timer


212


in the circuit and starts the motor. Energizing the relay


250


opens the contacts


250


C to prevent energizing the close relay


251


and the solenoid


104


″. The door


20


is closed by closing the switch


241


to energize solenoid


104


″ and to energize the relay


251


which closes the contacts


251


A and


251


B to place the timer


212


in the circuit, starts the motor and opens the contacts


251


C to prevent energizing the relay


250


and the solenoid


104


′. The door


22


is opened by closing the switch


242


which energizes the solenoid


106


′ (to open the door) and the relay


252


that closes the contacts


252


A, C to place the timer


212


in the circuit and starts the motor. When the relay


252


is activated, the contacts


252


B open to prevent energizing the solenoid


106


″ and the relay


253


. The door


22


is closed by closing the switch


243


to energize solenoid


106


″ and to energize the relay


253


which closes the contacts


253


A,


253


B to place the timer


212


in the circuit, starts the motor and opens the contacts


253


C to prevent energizing the solenoid


106


′ and relay


252


. Thus, the doors


20


,


22


can be operated also from the housing


182


in addition to operation by the photocells or manual pushbuttons.




As many of the hydraulic control components of the hydraulic control system


89


and electrical control system components of the electrical control system


180


are enclosed in the housing


182


as practicable to separate them from the mine environment, particularly the dirt in the air. The cylinder


70


-


73


,


160


A-D are not, but the remaining components are and most preferably the electrically operated hydraulic components such as the valves


104


,


106


, pressure switch


215


and the motor


91


are enclosed in the housing


182


. Further, as many of the components of the electrical system


180


as practicable are enclosed in the housing


182


. The photocells and certain of the sensors, and switches are not in the housing, and are remote controllers that provide control signals to signal receiving portion of the circuit


180


. The remote controllers include switches


192


,


193


,


196


,


197


,


198


,


199


,


204


,


205


, photocells


231


,


232


,


233


,


234


,


235


,


236


,


237


, and


238


, interlock switches


184


A-D and switches


224


A-D. The remainder of the circuit is the signal receiving portion and receives signals from the remote controllers and processes them to control operation of the motor and door actuators.




In view of the above, it will be seen that the several objects of the invention are achieved and other advantageous results attained.




When introducing elements of the present invention or the preferred embodiment(s) thereof, the articles “a,” “an,” “the,” and “said” are intended to mean that there are one or more of the elements. The terms “comprising,” “including,” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.




As various changes could be made in the above constructions without departing from the scope of the invention, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.



Claims
  • 1. A power operated mine door system forming an airlock space in a mine with at least one door of the mine door system being on a fresh air side of the mine door system, said mine door system comprising:a plurality of doors mounted in a mine passage in spaced apart relation, each door including at least one leaf mounted for moving between open and closed positions, said doors forming an airlock with the airlock space therebetween, at least one door being a return air side door and at least one door being a fresh air side door; a single source of pressurized fluid, said source including only one non-explosion proof motor and only one fluid pump driven by the motor, said motor being positioned in the mine passage on the fresh air side of the fresh air side door; a plurality of actuators each operably connected to at least one leaf and to the single source of pressurized fluid to selectively apply driving force to at least one leaf and thereby move at least one leaf to at least one of said open and closed positions; and a control system operably connected to the actuators for selectively allowing pressurized fluid to flow to each said actuator for applying said driving force to a selected at least one leaf for moving it to at least one of its open and closed positions.
  • 2. A mine door system as set forth in claim 1 wherein each leaf is mounted for swinging movement about a generally vertical axis and said actuators being operable to selectively retain the respective said at least one leaf in its open position and closed position.
  • 3. A mine door system as set forth in claim 1 wherein said control system includes interlock means operable to prevent opening of said at least one leaf in one door if said at least one leaf in any other door is not in a closed position.
  • 4. A mine door system as set forth in claim 1 having two of said doors.
  • 5. A mine door system as set forth in claim 1 wherein a portion of said control system is contained in a non-explosion proof housing positioned in the mine passage on the fresh air side of the fresh air side door.
  • 6. A mine door system as set forth in claim 1 wherein said actuators include piston cylinders.
  • 7. A mine door system as set forth in claim 6 wherein said piston cylinders are double acting piston cylinders.
  • 8. A mine door system as set forth in claim 1 wherein said fluid pump includes a hydraulic pump.
  • 9. A mine door system as set forth in claim 8 wherein each door includes a pair of leafs.
  • 10. A mine door system as set forth in claim 8 wherein said control system includes valves operable to selectively lock said leafs in said open and closed positions and any position between said open and closed positions.
  • 11. A mine door system as set forth in claim 10 wherein said control system includes at least one valve operably connected to said cylinders to selectively allow fluid therein to flow from the cylinder and thereby unlock a locked leaf to allow it to move from its locked position.
  • 12. A mine door system as set forth in claim 11 wherein said control system includes solenoid activated control valves operably connected to said cylinders for selectively controlling extension and retraction thereof to open and close said leafs, each leaf being locked in position when the solenoids of the valve controlling the cylinder connected to a leaf are not energized.
  • 13. A mine door system as set forth in claim 12 wherein said control system includes means to de-energize any energized solenoid when a leaf encounters an obstruction to movement between its open and closed positions.
  • 14. A mine door system as set forth in claim 13 wherein said de-energizing means includes a hydraulic pressure switch operable to sense pressure in a hydraulic system connecting said pump to said cylinders.
  • 15. A mine door system as set forth in claim 14 wherein said solenoid valves include four way spring return solenoid valves each having a pair of solenoids and being operable when either of the solenoids of a valve is not energized, the respective valve is in a blocked port condition thereby blocking flow of fluid to and from a respective cylinder.
  • 16. A mine door system as set forth in claim 15 wherein said de-energizing means includes a timer operable to de-energize any energized solenoid if a respective leaf does not complete opening or closing within a predetermined time period.
  • 17. A mine door system as set forth in claim 12 wherein said control system includes a plurality of photocells operably connected to said solenoid valves for controlling operation thereof to effect extension and retraction of said cylinders, each of said doors having two pairs of photocells with a pair being mounted on each side of said door, each pair of photocells including an open photocell and a close photocell whereby said the leafs of each door can be opened and closed by activation of the respective open and close photocell by projecting light thereon on either side of the door.
  • 18. A door system for a mine, said door system comprising:at least one leaf mounted for pivotal movement between open and closed positions; a power actuator operably connected to said leaf and operable to move said leaf between said open and closed positions; a power source operably connected to said power actuator to provide pressurized fluid thereto to effect operation of said power actuator and thereby move said leaf between said open and closed positions; a control system operably connected to said power source and said actuator to effect selective extension and retraction of the power actuator and to effect locking of said leaf in said open and closed positions and at positions therebetween, said control system including a timer operable to lock said leaf in position in response to the leaf exceeding a preset time period to move to the closed position or to the open position.
  • 19. A door system for a mine as set forth in claim 18 wherein said door system includes a plurality of doors each including at least two of said leafs, said doors being adapted for mounting in a mine passage in spaced apart relation along the mine passage to form an airlock.
  • 20. A door system for a mine as set forth in claim 18 wherein said control system includes photocells operable to effect extension or retraction of the power actuator to open or close said leaf in response to a light projected onto a respective photocell.
  • 21. A door system for a mine as set forth in claim 18 wherein said control system is operable to lock said leaf in position in response to a signal generated manually.
  • 22. A door system for a mine as set forth in claim 18 wherein said control system includes release means to selectively allow said leaf to be moved after being placed in a locked condition.
  • 23. A door system for a mine as set forth in claim 22 wherein said power source includes a fluid pump, said power actuator includes a piston cylinder operably connected to said at least one leaf, and said release means includes a release valve connected to said cylinder and operable to selectively allow flow of fluid from said cylinder thereby selectively allowing movement of the leaf from its locked position.
  • 24. A door system for a mine as set forth in claim 23 wherein said release valve includes at least one manual dump valve operable in the absence of electrical power.
  • 25. A door system for a mine as set forth in claim 24 wherein said power source includes a non-explosion proof electric motor for positioning in a fresh air side of said mine passage.
  • 26. A door system for mine as set forth in claim 25 wherein portions of said control system are mounted in a non-explosion proof housing for positioning in fresh air side of said mine passage.
  • 27. A power operated mine door system forming an airlock space between a high pressure side and a low pressure side of the mine door system, said mine door system comprising:a plurality of doors mounted in a mine passage in spaced apart relation, each of said doors including at least one leaf mounted for moving between open and closed positions, said doors forming an airlock with the airlock space therebetween; a single source of pressurized fluid, said source including at least one motor and at least one fluid pump driven by said motor, said source being positioned on one side of one of said doors; a plurality of actuators each operably connected to at least one leaf and to the single source of pressurized fluid to selectively apply driving force to at least one leaf and thereby move the leaf between said open and closed positions and to selectively retain the respective leaf in its open position and closed position; and a single control system operably connected to the actuators and said source for selectively allowing pressurized fluid to flow to the actuators for applying said driving force to at least one leaf for moving it to at least one of its open and closed positions, said control system including an interlock device including a sensor operably associated with each said leaf to provide a signal that the respective leaf is closed and prevent opening of the leaf in one door if any leaf in another door is not closed.
  • 28. A mine door system as set forth in claim 27 wherein said source includes only one motor and only one fluid pump.
  • 29. A mine door system as set forth in claim 28 wherein at least a portion of said control system is electrical and includes a signal receiving portion mounted in a housing.
  • 30. A mine door system as set forth in claim 29 wherein said source is mounted in a housing.
  • 31. A mine door system as set forth in claim 30 wherein said housing for the signal receiving portion and the housing for the-source are the same housing.
  • 32. A power operated mine door system forming an airlock space between a high pressure side and a low pressure side of the mine door system, said mine door system comprising:a plurality of doors mounted in a mine passage in spaced apart relation, each door including a leaf mounted for moving between open and closed positions, said doors forming an airlock with the airlock space therebetween; a source of pressurized fluid, said source including at least one motor and at least one fluid pump driven by a said motor, said source being positioned on one side of one of said doors; a plurality of actuators, each actuator operably connected to the leaf and to the source of pressurized fluid to selectively apply a driving force to the leaf and thereby move the leaf between said open and closed positions and selectively retain the leaf in its open position and closed position; and a single control system operably connected to the actuators and said source for selectively allowing pressurized fluid to flow to the actuators for applying said driving force to the leaf in one of said doors for moving it to at least one of its open and closed positions, said control system including an interlock device including a sensor operably associated with each of said leafs to provide a signal that the respective leaf is closed and prevent opening of the leaf in one of said doors if any leaf in another door is not closed, said single control system including a signal receiving portion mounted in a single housing enclosing the signal receiving portion therein.
  • 33. A mine door system as set forth in claim 32 wherein said housing is a non-explosion proof housing for locating in a fresh air area of a mine.
  • 34. A mine door system as set forth in claim 32 wherein said housing is an explosion proof housing for locating in a return air area of a mine.
  • 35. A power operated mine door system forming an airlock space in a mine with at least one door of the mine door system being on a fresh air side of the mine door system, said mine door system comprising:a plurality of doors mounted in a mine passage in spaced apart relation, each door including at least one leaf mounted for moving between open and closed positions, said doors forming an airlock with an airlock space therebetween, at least one door being a fresh air side door with fresh air on at least one side of a said fresh air side door; a single source of pressurized fluid, said source including only one non-explosion proof motor and only one fluid pump driven by the motor, said motor being positioned in the mine passage on a fresh air side of a said fresh air side door; a plurality of actuators each operably connected to at least one leaf and to the single source of pressurized fluid to selectively apply driving force to at least one leaf and thereby move at least one leaf to at least one of said open and closed positions; and a single control system operably connected to the actuators for selectively allowing pressurized fluid to flow to each said actuator for applying said driving force to a selected at least one leaf for moving it to at least one of its open and closed positions.
  • 36. A system as set forth in claim 35 wherein there is only one control system, said control system comprising an interlock device including a sensor operably associated with said doors to provide a signal that one of said doors is open and to prevent opening of another of the doors.
  • 37. A system as set forth in claim 36 wherein said control system includes a timer operable to lock said at least one leaf in position in response to said at least one leaf exceeding a preset time period to move to the closed position or to the open position.
  • 38. A door system mounted in a mine passageway, said door system comprising:a first door including a leaf mounted for pivotal movement between open and closed positions; a power actuator operably connected to said leaf for moving said leaf between said open and closed positions; a power source operably connected to said power actuator to provide pressurized fluid thereto to effect operation of said power actuator and thereby move said leaf between said open and closed positions; a control system operably connected to said power source and said actuator to effect extension and retraction of the power actuator, the control system being adapted to regulate speed of extension and retraction for regulating leaf closing and opening speed and to inhibit uncontrolled movement of the leaf during opening and closing due to air pressure.
  • 39. A door system as set forth in claim 38 wherein said power actuator is a double acting piston cylinder, the control system including a first variable flow control valve connected to one side of the cylinder for regulating leaf closing speed and a second variable flow control valve connected to an opposite side of the cylinder for regulating leaf opening speed.
  • 40. A mine door system as set forth in claim 39 comprising a second door mounted in the mine passageway substantially identical to the first door and spaced from the first door to form an airlock.
  • 41. A door system mounted in a mine passageway, said door system comprising:a leaf mounted for pivotal movement between open and closed positions; a piston cylinder operably connected to said leaf for moving said leaf between said open and closed positions; a power source operably connected to said cylinder to provide pressurized fluid thereto to effect operation of said piston cylinder and thereby move said leaf between said open and closed positions; a control system operably connected to said power source and said actuator to effect selective extension and retraction of the cylinder and effect locking of said leaf in said open and closed positions and at positions therebetween, said control system including a dump valve connected to said cylinder and operable to selectively allow flow of fluid from said cylinder thereby selectively allowing movement of the leaf from its locked position.
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Non-Patent Literature Citations (2)
Entry
MSHA Regulation 30 CFR 18.34.*
MSHA Regulation 30 CFR 75.340.