This disclosure generally relates to systems for enhancing the safety and welfare of underground miners, and particularly to the installation of the systems within ditches or trenches with the mine.
Underground mining currently accounts for over one-half of the world's coal and mineral production. In underground mining, a seam of coal or mineral extending underneath the surface of the earth is mined typically using the room and pillar or board and pillar method along the seam. Entrance ways are formed at the open face of the seam, where at least one vertical shaft is formed extending into the seam. Conventionally, two or three substantially parallel, vertical shafts are formed, with one or two vertical shafts being conduits for pumped fresh air and one vertical shaft being a conduit for return air and for an escape route for miners who have to exit for any condition. Laterally extending deeper into the coal or mineral seam are lateral shafts that communicate with the vertical shafts at various levels within the underground mine system. The lateral shafts are formed, generally leaving pillars and timber spaced apart, standing to support the coal mine roof that may be in danger of collapsing. Between the pillars for the mine roof, floor or sidewalls, there may be regions of minimal to no support and there may be still a substantial danger of roof collapse or rib deterioration.
Various mechanisms are available to permit mine workers to escape in case of a disaster. For example, U.S. Pat. No. 964,563 to Sasse teaches a series of multiple, lateral tubular ducts above the mine floor, where a mine worker can enter into and crawl to an escaped shaft. The tubular ducts interconnect laterally with perpendicular tubular ducts and vertically by other tubular ducts, where all of the tubular ducts form a pathway leading to the escape shaft. Provided along the length of the lateral tubular ducts is a plurality of inlet openings spaced apart to permit entry by the mine worker into the pathway of escape. However, with the tubular duct being above ground along the mine floor, the tubular ducts are susceptible to being crushed during a roof collapse. Another example is U.S. Pat. No. 3,164,079 to Ross, which teaches a main conduit communicating with a series of branch conduits having a series of emergency stations, with each conduit being made of heavy gauge galvanized pipe. However, the conduits and emergency stations are also above ground along the mine floor and susceptible to being crushed during a roof collapse.
Thus, there remains a need for a mine safety system that provides an enclosed conduit adapted to withstand a roof collapse. There also remains a need for a quicker and easier method of trenching and installing a mine safety system in a newly constructed mine and/or in an existing mine.
In a first embodiment, a mine safety system for a mine having a floor, a roof, and a pair of sidewalls is provided. A trench can be formed in the mine floor. A mine conduit can be disposed in the trench. The mine conduit can include a wall defining an internal passage. A portal can be positioned along the mine conduit, where the portal is configured to provide external access to the internal passage of the mine conduit. At least one of a telecommunication means and a ventilation supply means can be disposed within the internal passage of the mine conduit. The telecommunication means and the ventilation supply means can be accessible through the portal. The trench has a depth sized to be preferably at least 60% of a height of a cross-section of the mine conduit so that a substantial portion of the mine conduit is buried within said mine floor.
In a second embodiment, a method of installing a mine safety system in a mine is provided. A mine conduit can be provided having a wall defining an internal passage. A trench can be formed at a selected depth in the floor of the mine, where the selected depth sized to be at least 60% of a height of a cross-section of the mine conduit. The mine conduit can be inserted within the trench so that at least a substantial portion of the mine conduit is within the trench. A portal can be formed in the wall of the mine conduit. The portal is configured to provide external access to the internal passage of the mine conduit. The trench can be backfilled around an exterior surface of the mine conduit, so that so that a substantial portion of the mine conduit is buried within the mine floor.
In a third embodiment, a cutter drum for a trenching machine is provided. The cutter drum can include a cylindrical member configured to rotate about a horizontal axis. The cylindrical member can have a curved peripheral surface of an axial width uniformly spaced from the horizontal axis. A plurality of cutting tooth assemblies can be mounted to the peripheral surface. Each cutting tooth assembly can extend outward from the peripheral surface and can have a distal tip. The distal tips of the cutting tooth assemblies can be configured and arranged to form an arcuate periphery capable of forming a trench having an arcuate bottom surface.
The above, as well as other advantages of the present system, will become readily apparent to those skilled in the art from the following detailed description of a preferred embodiment when considered in the light of the accompanying drawings.
The various embodiments described herein relate to a mine safety system and method of installing a mine safety system. The mine safety system can provide telecommunication and ventilation, as well as nutrients and water, during normal operation hours and during an emergency. In some examples, the mine safety system can provide a way to escape to safety in the event of a collapse or emergency. The mine safety system can be sturdy and durable in construction and in operation because the vertical force and pressure of a roof or sidewall collapse are transferred to the surrounding earth or soil when the mine conduit is partially or fully buried in the mine floor. The mine safety system can be simply and inexpensively installed in newly constructed mines or retrofitted in existing mines. The mine conduit can be made of a plastic, for example a corrugated high density polyethylene plastic, which is light weight. This can permit fewer required people to handle the conduit, reduced use of heavy-equipment requirements, and longer lengths to handle with fewer joints. Moreover, installation of the trench and the mine safety system is quicker and easier with use of a cutter drum that can form a curved trench bottom when the conduit is circular.
Referring to
The depth 36 and the width 38 of the trench 32 are shown in
In some embodiments, the trench depth 36 can be less than or more than the cross-sectional height of the mine conduit 30 to be received. For example, for a nominal 30-inch diameter pipe, the trench depth 36 can be at least about 20 inches, or at least about 60-75% the height of the mine conduit 30. In this regard, as shown in
The mine conduit may 30 be sized to only contain a communication means, nutrient means, air means, etc. as described in more detail below. In one example, a second trench 32A may also be created within the mine floor 20 in addition to the trench 32. The second trench 32A may be smaller is cross-sectional area than the trench 32 and sized to receive the smaller mine conduit. The second trench 32A may be placed adjacent the mine conduit 32 or along any portion of the mine floor such as adjacent the opposite sidewall (shown by dashed lines in
The trenches 32, 32A can be constructed from various means known in the art, but the trenches are preferably constructed with a trenching machine, which is not shown. The trenching machine can include a rotary driven comminuting cutter drum 42 which acts to plow or cut the tunnel floor surface 44 in situ. As can be appreciated by one skilled in the art, the trenching machine can also include a chassis and a plurality of transport assemblies mounted to the chassis for permitting movement of the trenching machine along a selected path 46. The transport assemblies can include ground engaging wheel assemblies in the form of a conventional track, rail engaging wheel assemblies to engage a railroad, or any other transporting assembly known in the art. A prime mover means can be mounted to the chassis for advancing the trenching machine in at least a forward direction 48. The prime mover means can include an engine or electric motor, for example. The trenching machine can cut or plow a trench at a rate of about 8 to 10 feet per minute (FPM) or faster depending on the size of the trench and the construct and materials of the tunnel floor 20.
The cutter drum 42 can be coupled to the prime mover means. According to
The cutting tooth assembly 52 can be securely engaged with a support member 56 that is connected to the surface 54 of the cutter drum 42, or to the flighting, by bolts or by weld. Each support member 56 can be arranged so as to space apart each of the cutting teeth 52, as shown in
An outer extremity 60 of the cutting tooth assembly 52 can be configured to define a periphery 62 having a desired shape. The outer extremity 60 can vary by locating a top surface 58 of the support members 56 at different elevations from the drum surface and/or length of the cutting tooth that is inserted in the support member. The top surface 58 can include angled openings into which a cutting tooth 52 is received. The cutting teeth 52 can include a conical cutter with preferably a tungsten carbide tip or the like. Optionally, the openings of the support member 56 may instead include inserts for the cutting tooth that are removably mounted to the cutting teeth support members 56, for instance by threaded attachment. Other features for the drum 42 and the cutting tooth assembly 52 and their attachment can be found in U.S. Pat. No. 5,842,747 to Winchester Latham, which is incorporated herein by reference.
Referring to
Referring to
The pipe 74 can include variable lengths, diameters, and connections. For example, the pipe 74 may be a 30-inch diameter pipe supplied in 20-foot lengths having a male connection end and a female connection end for the first and second connection means 84, 86. As shown in
In another embodiment, each of the first and second connection means 84, 86 can be securely engaged with a collar 92 enclosing the first connection means 84 of one pipe 74 and the second connection means 86 of the abutting pipe 88, as shown in
A portal 100 is shown in
Depending on the run of the elongated lateral tunnel 14 and the makeup of the surrounding tunnel, a single portal 100 can be provided into the mine conduit 30, being spaced from one of the first and second ends 70, 72 of the mine conduit 30 by a suitable distance. More than likely, however, a plurality of portals 100 are provided into the mine conduit 30, each spaced apart from one another by an effective distance 112. The effective distance 112 for spacing is determined generally by the geometry, length, and make-up of the tunnel. Preferably, each portal 100 is spaced apart from one another equally by an effective distance 112 of up to about 250 feet or more. The portals 100 are generally T-shaped and can vary in size depending on the intended use. It is desirable, however, for the cross-sectional area or diameter of the portal 100 to be similar to the cross-sectional area or diameter of the pipe 74. It is also desirable that each portal 100 have a cap 114. The cap 114 can be sealably engaged with the portal 100 and can be removed when access to the mine conduit passage 90 is desired. The cap 114 can also be hinged and therefore would swing to one side when removing. It is to be understood that the removal of the cap 114 means that the cap 114 is removed from the portal opening and is not limited by bodily removing the entire cap 114 from the portal 100. Furthermore, the cap 114 includes a means for removing on the inside and outside of the cap 114, thereby allowing an operator to remove the cap 114 from the inside of the mine conduit 30, as well as, from the outside.
In accordance with
The means 104 for supplying fresh air or ventilation can include connecting an air blower to the end of the mine conduit 30 that is exterior to the mine 12. An air blower may also be configured to withdraw air from the mine that may be dangerous to breathe, such as air containing high levels of methane or carbon dioxide. The air blower can pump ventilation or fresh air within the mine conduit 30, sufficient for a mine worker to maintain breathing within the passage 90 of the mine conduit 30. Alternatively, fresh air can be pumped so that fresh air travels through an opened portal 100 into the distal area A that is distal to the collapsed area C. Optionally, pressurized air can be introduced through a separate conduit within the mine conduit to introduce air to the mine worker. Regulation of the supply air to the mine and/or the return air from the mine can be sufficient to sustain a breathable environment for the mine worker until rescue, as appreciated by one skilled in the art. During normal mining operations, i.e., non-emergency period, the mine conduit system can be used as the means to supply ventilation throughout the mine.
The means 106 for supplying water can include a water supply line 107 extending throughout the passage 90 of the mine conduit 30 to supply water to the distal area A until rescue. Portions of the water supply line 107 can extend to the portal 100 from a water source that is exterior to the mine 12. At each portal 100 there can be a water outlet 109. Some portals 100 may not contain the water outlet. Food 108, in any form that can be preserved for an extended time, such as nuts, dried food, liquid food or the like, can also be found at some of the portals 100, preferably, in airtight containers. In this case, the food supply can sustain several mine workers for a multiple days. Moreover, first aid kits can also be found at some of the portals 100, preferably, in airtight containers. Any of the life sustaining elements such as nutrients or food may also be pushed or otherwise forced through a separate conduit to reach the mine workers. It is preferable that the components of the means for communication 102, supplying water 106, supplying fresh air 104, food or liquid food 108, or first aid kit be mounted at the bottom of the mine passage 90 in order to reduce the risk of being crushed and to permit the trapped mine worker to straddle the components while moving through the passage 90.
In another embodiment,
The life source conduit 116 can be much smaller than the mine conduit 30, even though the life source conduit 116 is manufactured and installed similarly to the mine conduit 30, i.e., an assembly of pipes. For example, the life source conduit 116 can include a first end and a second end opposite the life source conduit first end. The life source conduit 116 can be constructed of a series of pipes, as described above, to withstand an impact on the top due to a roof collapse. By partially or fully burying the life source conduit 116, the vertical force and pressure from a collapse are transferred to the surrounding earth or soil. Hence, the life source conduit 116 can withstand a roof collapse and maintain structural and mechanical integrity. The life source conduit 116 can be provided independently, or in conjunction, with the mine conduit 30. When provided in conjunction with the mine conduit 30, as shown in
Methods of trenching and/or installation of conduits are also provided. It is to be understood that, although specific reference is made to trench 32 and mine conduit 30, these methods also apply to the trench 32A and conduit 116, as well.
A method of installing the mine conduit 30 for enhancing the safety and welfare of underground miners in the event of an emergency is provided. A plurality of pipes 74 can be provided. Referring to
The mine safety system 10 can also provide a way of escape in the event of a collapse between the mine workers and an exit out of the mine 12. In one embodiment, the passage 90 of the mine conduit 30 can be sized for a mine worker to crawl through. Here, the passage 90 is preferably substantially clear of any other conduits. After the collapse, the mine worker in the distal area A can remove the cap 114 of the portal 100. Before entering into the mine conduit 30, the mine worker may merely decide to use the communication means 102 to communicate to the outside world of the mine conduit 30. Optionally, the mine worker may decide to enter into the mine conduit 30. After entering into the passage 90 of the mine conduit 30, the mine worker may crawl past the collapsed area C to another portal 100 located in the proximal area B away from the collapsed area C. The cap 114 can then be removed from the inside of the mine conduit 30 to allow the mine worker to escape. Alternatively, the mine worker may crawl past the collapsed area C all the way until safety is reached. This may be preferred method in mines that have a greater risk of collapse.
In another embodiment, the use of the mine conduit 30 and/or life source conduit 116 can sustain the mine workers in the distal area A until rescue. In this embodiment, the mine workers would not crawl through the passage 90 to safety. Rather, after the collapse, the mine worker would remain in the distal area A distal to the collapse area C and wait for rescue, while being sustained by the portal 100 such as in
In accordance with the provisions of the patent statutes, the present invention has been described in what is considered to represent its preferred embodiment. However, it should be noted that the invention can be practiced otherwise than as specifically illustrated and described.
This application is related to and claims all available benefit of U.S. Provisional Application Ser. No. 61/412,948 filed Nov. 12, 2010.
Number | Date | Country | |
---|---|---|---|
61412948 | Nov 2010 | US |