The present invention relates generally to earphones and more particularly to earphones that have an improved fit within the ear of a user.
Earphones are a type of portable listening device that is intended to be positioned substantially within a user's ear. They can be used with a wide variety of electronic devices such as portable media players, smart phones, tablet computers, laptop computers and stereo systems. Earphones, which can also be referred to as ear-fitting headphones, include both in-ear headphones and earbuds. In-ear headphones, which are sometimes referred to as canal phones, are small headphones that include an eartip or similar structure that is inserted in the ear canal itself. Earbuds are small headphones that fit within a user's outer ear facing the ear canal but do not include an eartip or other structure that is inserted into the ear canal.
Despite the growing popularity of earphones, new and improved earphone designs are continuously being sought.
Various embodiments of the invention pertain to earphones that provide an anchor at an exterior surface of the earphone to help secure the earphone within the ear of a user. Earphones according to the disclosed embodiments have a simple but secure fit that accommodates many different ear types independent of the size of the anti-tragus structure of a user's ear. In some embodiments the anchor can be located adjacent to the primary acoustic port of the earphone such that the anchor is positioned to engage with a surface of a user's ear at or near a periphery of the ear canal. While embodiments set forth in the present disclosure can be used with both in-ear headphones and earbuds, some embodiments are particularly well suited for earbuds that can be more susceptible to falling out or otherwise being dislodged from a user's ear during use.
In some embodiments an earphone comprises: a device housing that defines an interior cavity; a primary acoustic port formed through the device housing; an acoustic driver disposed within the device housing and aligned to emit sound through the primary acoustic port; a stability anchor protruding away from the device housing at a location adjacent to the primary acoustic port.
Various implementations of an earphone described herein can include one or more of the following features. The stability anchor can include first and second legs each having first ends coupled to and extending away from the device housing and second ends, opposite the first ends, that are joined together. The first and second legs can define an empty space between the legs and the device housing. The first leg can be configured to bend inward towards the device housing in response to a force asserted against the second leg in the direction of the first leg. The first leg can be longer than the second leg, and the first leg can be curved along its length such that a central section of the first leg is curved inward towards the device housing. The first and second legs can be formed from a soft plastic material. The first and second legs can be joined together at a location spaced apart from the device housing by a distance between 1.0 and 5.0 mm or by a distance between 1.5 and 3.5 mm. The stability anchor can include a spherical or spheroid structure that protrudes away from an exterior surface of the device housing. An apex of the spherical or spheroid structure can be spaced apart from the device housing by a distance between 1.0 and 5.0 mm or by a distance between 1.5 and 3.5 mm. The stability anchor can include an elongated structure having a length aligned with the primary acoustic port and an upper surface that is curved along a width of the elongated structure. An apex of elongated structure can be spaced apart from the device housing by a distance between 1.0 and 5.0 mm or by a distance between 1.5 and 3.5 mm. The stability anchor can be formed from a silicone material. The device housing can include a speaker housing portion and a stem portion that is coupled to and extends away from the speaker housing portion and the primary acoustic port can be formed through the speaker housing portion.
In some embodiments, an earphone comprises: a device housing that defines an interior cavity and has a first roughness across along a majority of an external surface that defines a shape of the earphone; a primary acoustic port formed through the device housing; an acoustic driver disposed within the device housing and aligned to emit sound through the primary acoustic port; and at least one friction zone formed along the device housing, the at least one friction zone protruding beyond the exterior surface of the device housing and having a second roughness that is greater than the first roughness.
Various implementations of such an earphone can include one or more of the following features. The device housing can be made from a hard, smooth plastic and the at least one friction zone can be made from a relatively soft silicone or rubber material. The device housing can be made from a hard, smooth plastic and the at least one friction zone can be a textured region formed at an exterior surface of the device housing. The at least one friction zone can have a textured surface in which the texture lays in a direction that creates more friction against a user ear when the earphone is removed from the ear than when the earphone is inserted into the ear. The earphone can include a first friction region formed at a first location on the device housing and a second friction region formed at a second location on the device housing. The first and second locations on the device housing can be locations where, when the earphone is worn in an ear by a user, the device housing contacts front and rear portions of the ear, respectively.
To better understand the nature and advantages of the present invention, reference should be made to the following description and the accompanying figures. It is to be understood, however, that each of the figures is provided for the purpose of illustration only and is not intended as a definition of the limits of the scope of the present invention. Also, as a general rule, and unless it is evident to the contrary from the description, where elements in different figures use identical reference numbers, the elements are generally either identical or at least similar in function or purpose.
The present invention will now be described in detail with reference to certain embodiments thereof as illustrated in the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. It will be apparent, however, to one skilled in the art, that the present invention may be practiced without some or all of these specific details. In other instances, well known details have not been described in detail in order not to unnecessarily obscure the present invention.
In order to better appreciate and understand the present invention, reference is first made to
As one example of such an earbud, reference is made to
Speaker housing 310 defines a primary acoustic port 314 (shown in
Earbud 300 can have an open, unsealed acoustic architecture that is sometimes referred to as a “leaky acoustic architecture”. That is, earbud 300 does not include a deformable ear tip, which is included on in-ear headphones (also referred to as “canal phones”), that can be inserted within the ear canal and helps secure such in-ear headphones to a user's ear. Instead, a portion of housing 302, for example speaker housing 310, is sized and shaped to fit within and be secured within channel 110 by the tragus and anti-tragus. Since earbud 300 does not include an eartip, housing portion 310 is the primary support mechanism for earbud 300 when the earbud is worn by a user.
To illustrate reference is made to
Anatomy of a Human Ear with a Small Anti-Tragus
Human ear 100 depicted in
Referring now to
Earbuds with a Stability Anchor
Speaker housing 610 defines a primary acoustic port 614 that can be covered by a protective mesh 615. One or more additional audio ports can be included along surfaces or housing 602 but are not depicted in
Earbud 600 has an additional support feature, however, that enables earbud 600 to have improved stability when worn by a user having an ear with a relatively small anti-tragus, such as ear 500 shown in
To illustrate, reference is made to
Anchor 630 can take the form of a variety of different shapes and made from a variety of different materials. In the embodiment depicted in
Anchor 630 can be made from a material that is sufficient stiff so that the anchor will not collapse when pushed against the user's ear thus enabling anchor 630 to counteract some forces that might otherwise dislodge the earbud from the ear. In some embodiments, legs 632, 634 can be made from a soft pliable plastic that can be repeatedly bent over thousands or tens of thousands of cycles without fracturing or otherwise breaking. In other embodiments, legs 632, 634 can be made from silicone or a similar synthetic elastomer material is relatively stiff but sufficiently flexible to provide a comfortable point of contact between anchor 630 and the user's ear. When made from silicon or other elastomeric material, anchor 630 can be a single solid component that does not include separate legs or an empty region between such legs. In various embodiments, anchor 630 can be made from a material that provides more friction when slid along a surface of the user's ear than the material that housing 602 is made from. For example, housing 602 can be made from a hard, smooth thermoplastic polymer, such as acrylonitrile butadiene styrene (ABS) and anchor 630 can be made from silicone or a similar material.
Each of anchors 630, 830 and 930 can be attached to housing 602 using a variety of different techniques. As one example, anchors 630 or 830 can be fabricated at the same time as housing 602 as part of a co-injection molding process. One or more holes can be formed through the housing in the anchor region and the material that the anchor is made from can extend through the holes an coat a portion of an inner surface of housing within the interior cavity formed by the housing. In other embodiments, the anchors 630, 830 and 930 can be adhered to (or chemically bonded to) housing 602 using an appropriate adhesive or bonding material.
Earbuds with Regional Friction Zones
In some embodiments, instead of including an anchor or hook, such as one of anchors 630, 830 or 930 or a similar structure, stability of an earbud or other type of earphone is increased by providing one or more high friction or “grip” zones at strategic locations along the housing of the earbud. As discussed above, the stability of an earbud is important to the overall experience and enjoyment a user might have with a pair of ear buds. If an earphone is not properly fit within a user's ear in a highly stable position, the earphone can become dislodged and may be particularly susceptible to becoming dislodged while a user is exercising or wearing the earphone during other activities that subject the earphone to various head acceleration profiles.
While the anchors 630, 830 or 930 are one manner of improving the stability of fit for earbuds according to some embodiments, other embodiments provide areas of increased friction or grip at select locations along an earphone housing. To illustrate, reference is made to
In some embodiments, the exterior surface of an earphone, such as earphone 1000, can be a relatively smooth plastic surface (e.g., a smooth ABS surface) that provides a pleasant user-experience when picking up or otherwise touching the earphone. In order to provide a more stable fit, some embodiments add areas of increased roughness or texture in one or both of the regions 1020 and 1030 that are most likely to come into physical contact with a portion of the ear when worn by a user.
As shown in
Each of the friction regions 1150, 1160 can provide a textured area along housing 1130 that is slightly raised and is more textured (e.g., rougher) than the relatively smooth surface of housing 1130 surrounding the areas 1150, 1160. In this manner, the friction regions 1150, 1160 provide additional “grip” between earphone 1100 and the user's ear enabling a more secure fit for earphone 1100. In some embodiments, in order to provide increased “grip”, friction regions 1150 and 1160 can also protrude slightly above the exterior surface of housing 1130 as shown in
The friction regions 1150, 1160 can be created with a variety of different materials and can be formed using a variety of different techniques. In some embodiments, the friction regions 1150, 1160 and the earphone housing 1120 can be made from different materials. For example, the friction regions 1150, 1160 can be made from a relatively soft silicone, rubber or similar material while the exterior surface of the earphone housing can be a hard, smooth plastic. In other embodiments, friction regions 1150, 1160 and earphone housing 1120 can be made from the same material (e.g., a hard plastic, such as ABS) with the friction regions imprinted with a textured pattern or similar rough surface.
In various embodiments, friction regions 1150, 1160 can be a separate component that is attached or otherwise affixed to housing 1120. For example, each friction region can be thin layer that is glued or otherwise adhered to the exterior surface of housing 1130. Alternatively, each friction region 115, 1160 can be an insert with a lip extending around its periphery that is fitted through a thin slot (elongated aperture) in the housing. The lip can then be bonded (e.g., chemically or mechanically) to an interior surface of the housing to secure the insert within the aperture. In still other embodiments, friction regions 1150, 1160 can be co-molded with the housing. Accordingly, embodiments are not limited to any particular technique of forming friction regions 1150, 1160 and other techniques can be employed as would become evident to a person of skill in the art based on the present disclosure.
Furthermore, it is to be understood that the friction regions 1150, 1160 illustrated in
The foregoing description, for purposes of explanation, used specific nomenclature to provide a thorough understanding of the described embodiments. However, it will be apparent to one skilled in the art that the specific details are not required in order to practice the described embodiments. For example, while several specific embodiments are described above with respect to earbuds that include a stem portion (e.g., housing portion 620) extending away from a speaker housing portion (e.g., housing portion 610) embodiments are not limited to earbuds having a stem portion or similar feature. In some embodiments, the earbud housing can comprise a bulbous or similar housing structure that does not include a stem.
Thus, the foregoing descriptions of the specific embodiments described herein are presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the embodiments to the precise forms disclosed. Also, while different embodiments of the invention were disclosed above, the specific details of particular embodiments may be combined in any suitable manner without departing from the spirit and scope of embodiments of the invention. For example, while embodiments described above referenced certain components as being within one or the other of housing portion 610, 620, it is to be understood that such was for illustrative purposes only. In other embodiments components of an earbud can be arranged differently than in the examples above. As illustrative examples, any of the battery, wireless circuitry, processor, antenna, microphones and other components can be located in either the stem portion or the speaker housing portion. Further, it will be apparent to one of ordinary skill in the art that many modifications and variations are possible in view of the above teachings.
Spatially relative terms, such as “beneath,” “below,” “lower,” “above,” “upper” and the like may be used to describe an element and/or feature's relationship to another element(s) and/or feature(s) as, for example, illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use and/or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” and/or “beneath” other elements or features would then be oriented “above” the other elements or features. The device may be otherwise oriented (e.g., rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
Finally, it is well understood that the use of personally identifiable information should follow privacy policies and practices that are generally recognized as meeting or exceeding industry or governmental requirements for maintaining the privacy of users. In particular, personally identifiable information data should be managed and handled so as to minimize risks of unintentional or unauthorized access or use, and the nature of authorized use should be clearly indicated to users.
This application claims the benefit of U.S. Provisional Patent Application No. 63/364,021, entitled “Minimal Design For Improving Earphone Stability,” filed May 2, 2022, hereby incorporated by reference in its entirety and for all purposes.
Number | Date | Country | |
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63364021 | May 2022 | US |