The present disclosure relates to mining and excavation machines, and in particular to a cutting device for a mining or excavation machine.
Hard rock mining and excavation typically requires imparting large energy on a portion of a rock face in order to induce fracturing of the rock. One conventional technique includes operating a cutting head having multiple mining picks. Due to the hardness of the rock, the picks must be replaced frequently, resulting in extensive down time of the machine and mining operation. Another technique includes drilling multiple holes into a rock face, inserting explosive devices into the holes, and detonating the devices. The explosive forces fracture the rock, and the rock remains are then removed and the rock face is prepared for another drilling operation. This technique is time-consuming and exposes operators to significant risk of injury due to the use of explosives and the weakening of the surrounding rock structure. Yet another technique utilizes roller cutting element(s) that rolls or rotates about an axis that is parallel to the rock face, imparting large forces onto the rock to cause fracturing.
In one aspect, a cutting assembly for a rock excavation machine having a frame includes a boom supported on the frame and a cutting device. The boom includes a first portion and a second portion. The first portion includes a first structure and a second structure slidable relative to the first structure. The second portion includes a first member pivotably coupled to the second structure, and a second member pivotably coupled to the first member. The cutting device is supported on the second member.
In another aspect, a cutting assembly for a rock excavation machine having a frame includes a boom and a cutting device. The boom includes a first end supported on the frame and a second end. The boom further includes a first portion adjacent the first end and a second portion adjacent the second end. The second portion is supported for movement relative to the first end by a telescopic coupling and is pivotable relative to the first portion about an axis. The cutting device is supported on the second end of the boom.
In yet another aspect, a rock excavation machine includes a chassis, a boom supported on the chassis, a cutting device supported on the boom, and a material handling device supported on the chassis independently of the boom. At least a portion of the boom is movable relative to the chassis between a retracted position and an extended position. The material handling device is movable relative to the chassis between a retracted position and an extended position independent of the boom.
Other aspects will become apparent by consideration of the detailed description and accompanying drawings.
Before any embodiments are explained in detail, it is to be understood that the disclosure is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The disclosure is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. The terms “mounted,” “connected” and “coupled” are used broadly and encompass both direct and indirect mounting, connecting and coupling. Further, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings, and can include electrical or fluid connections or couplings, whether direct or indirect. Also, electronic communications and notifications may be performed using any known means including direct connections, wireless connections, etc.
As shown in
As shown in
As shown in
As shown in
As shown in
In addition, a shim pack 150 may be positioned between the main support 118 and the stationary structure 86 to adjust the position of the main support 118. A spring pack (not shown) may be positioned between the main support 118 and the spherical bearing member 126 to provide an initial load or preload to ensure that the pad 122 maintains positive contact with the movable structure 90 during operation. In other embodiments, other types of bearing assemblies may be used.
As shown in
In the illustrated embodiment, each luff actuator 162 includes a first end and a second end, with the first end coupled to the movable structure 90 of the base portion 70 and the second end coupled to the wrist portion 74. Each actuator 162 extends through the base portion 70 of the boom 18, such that the actuators 162 are positioned in the movable structure 90. Also, the transverse axis 166 may be offset from the base axis 98 such that the transverse axis 166 and the base axis 98 do not intersect each other. In the illustrated embodiment, the machine 10 includes two luff cylinders 162; in other embodiments, the machine 10 may include fewer or more actuators 162.
As shown in
The cutter head 22 is positioned adjacent a distal end of the boom 18. As shown in
As shown in
The cutter head 22 engages the rock face 30 by undercutting the rock face 30. The cutting disc 202 traverses across a length of the rock face 30 in a cutting direction 266. A leading portion of the cutting disc 202 engages the rock face 30 at a contact point and is oriented at an angle 262 relative to a tangent of the rock face 30 at the contact point. The cutting disc 202 is oriented at an acute angle 262 relative to a tangent of the rock face 30, such that a trailing portion of the cutting disc 202 (i.e., a portion of the disc 202 that is positioned behind the leading portion with respect to the cutting direction 266) is spaced apart from the face 30. The angle 262 provides clearance between the rock face 30 and a trailing portion of the cutting disc 202.
In some embodiments, the angle 262 is between approximately 0 degrees and approximately 25 degrees. In some embodiments, the angle 262 is between approximately 1 degree and approximately 10 degrees. In some embodiments, the angle 262 is between approximately 3 degrees and approximately 7 degrees. In some embodiments, the angle 262 is approximately 5 degrees.
Referring again to
In the illustrated embodiment, the suspension system includes four fluid cylinders 270 spaced apart from one another about the wrist axis 190 by an angular interval of approximately 90 degrees. The cylinders 270 extend in a direction that is generally parallel to the wrist axis 190, but the cylinders 270 are positioned proximate the end of each of the first shaft 242 and the second shaft 246 of the universal joint 226. Each fluid cylinder 270 includes a first end coupled to the first member 174 and a second end coupled to the second member 182. The ends of each cylinder 270 may be connected to the first member 174 and the second member 182 by spherical couplings to permit pivoting movement. The suspension system transfers the cutting force as a moment across the universal joint 226, and controls the stiffness between the first member 174 and the second member 182.
In other embodiments, the suspension system may include fewer or more suspension actuators 270. The suspension actuators 270 may be positioned in a different configuration between the first member 174 and the second member 182. In still other embodiments, the suspension system may incorporate one or more mechanical spring element(s) either instead of or in addition to the fluid cylinders 270. Also, in some embodiments, a fluid manifold 184 (e.g., a sandwich manifold—
As shown in
The housing 290 supports an excitation element 302. The excitation element 302 includes an exciter shaft 306 and an eccentric mass 310 positioned on the exciter shaft 306. The exciter shaft 306 is driven by a motor 314 and is supported for rotation (e.g., by straight or tapered roller bearings 316) relative to the housing 290. The rotation of the eccentric mass 310 induces an eccentric oscillation in the housing 290, the shaft 286, and the cutting disc 202. The excitation element 302 and cutter head 22 may be similar to the exciter member and cutting bit described in U.S. Publication No. 2014/0077578, published Mar. 20, 2014, the entire contents of which are hereby incorporated by reference. In the illustrated embodiment, the cutting disc 202 is supported for free rotation relative to the shaft 286; that is, the cutting disc 202 is neither prevented from rotating nor positively driven to rotate except by the induced oscillation caused by the excitation element 302 and/or by the reaction forces exerted on the cutting disc 202 by the rock face 30.
Referring now to
As shown in
In the illustrated embodiment, a first end of the link 350 is pivotably coupled to the chassis 14 (e.g., proximate an upper end of the front of the chassis 14) and a second end of the link 350 is pivotable coupled to the gathering head 316. The sumping actuator 354 is coupled between the chassis 14 and the link 350 such that operation of the sumping actuator 354 moves the gathering head 316 and conveyor 318 relative to the chassis 14 (movement that is commonly referred to as “sumping”). The gathering head 316 and chassis 14 may be moved between a retracted position (
In general, the coupling between the wrist portion 74 and the base portion 70 is positioned forward (i.e., distal) with respect to the telescoping coupling between the stationary structure 86 and the movable structure 90. As a result, the articulating portion of the boom 18 is more compact, thereby reducing the area between the cutter head 22 and the forward edge of the gathering head 316. Also, the material handling system 34 is coupled to the chassis 14 independent of the boom 18. As a result, the material handling system 34 can be extended and retracted independent of the boom 18. For example, the boom 18 may be extended relative to the chassis 14, and the material handling system 34 may be extended by a distance that is greater than, less than, or equal to the extension of the boom 18. This provides versatile control of the cutting and gathering operations. In some embodiments, the material handling system 34 can be extended and retracted through a linear distance of approximately 500 mm, and the boom 18 can be extended and retracted through a similar distance.
Although the cutter head 22 has been described above with respect to a mining machine (e.g., an entry development machine), it is understood that one or more independent aspects of the boom 18, the cutter head 22, the material handling system 34, and/or other components may be incorporated into another type of machine and/or may be supported on a boom of another type of machine. Examples of other types of machines may include (but are not limited to) drills, road headers, tunneling or boring machines, continuous mining machines, longwall mining machines, and excavators.
Although various aspects have been described in detail with reference to certain embodiments, variations and modifications exist within the scope and spirit of one or more independent aspects as described. Various features and advantages are set forth in the following claims.
This application claims the benefit of prior-filed U.S. Provisional Patent Application No. 62/377,150, filed Aug. 19, 2016, and U.S. Provisional Patent Application No. 62/398,834, filed Sep. 23, 2016. The entire contents of these documents are incorporated by reference herein.
Number | Name | Date | Kind |
---|---|---|---|
1093787 | Kuhn et al. | Apr 1914 | A |
1735583 | Morgan | Nov 1929 | A |
1953326 | Morgan | Apr 1934 | A |
2517267 | Watson | Aug 1950 | A |
2619338 | Lindgren | Nov 1952 | A |
2619339 | Cartlidge | Nov 1952 | A |
2654586 | Berry | Oct 1953 | A |
2659585 | McCallum | Nov 1953 | A |
2745651 | Herrmann | May 1956 | A |
2776823 | Barrett | Jan 1957 | A |
3157437 | Gonski | Nov 1964 | A |
3197256 | Hlinsky | Jul 1965 | A |
3302974 | Hlinsky | Feb 1967 | A |
3353871 | Arentzen | Nov 1967 | A |
3412816 | Lautsch | Nov 1968 | A |
3446535 | Lauber | May 1969 | A |
3647263 | Lauber et al. | Mar 1972 | A |
3663054 | Dubois | May 1972 | A |
3719404 | Sterner | Mar 1973 | A |
3729056 | Paurat | Apr 1973 | A |
3840271 | Sugden | Oct 1974 | A |
3922017 | Cobb | Nov 1975 | A |
3929378 | Frenyo et al. | Dec 1975 | A |
3972571 | Benkowski | Aug 1976 | A |
3995907 | Dubois | Dec 1976 | A |
4005905 | Dubois | Feb 1977 | A |
4087131 | Peterson et al. | May 1978 | A |
4108494 | Kogler | Aug 1978 | A |
4230372 | Marten | Oct 1980 | A |
4248481 | Stoltefuss | Feb 1981 | A |
4273383 | Grisebach | Jun 1981 | A |
4302054 | Haskew et al. | Nov 1981 | A |
4377311 | Seller | Mar 1983 | A |
4470635 | Paurat | Sep 1984 | A |
4516807 | Eagles | May 1985 | A |
4548442 | Sugden et al. | Oct 1985 | A |
4589701 | Beckmann | May 1986 | A |
4643483 | Brooks et al. | Feb 1987 | A |
4647112 | Demoulin et al. | Mar 1987 | A |
4662684 | Marten | May 1987 | A |
4682819 | Masse | Jul 1987 | A |
4755002 | Parrott | Jul 1988 | A |
4760513 | Edwards | Jul 1988 | A |
4796713 | Bechem | Jan 1989 | A |
4838614 | Pentith et al. | Jun 1989 | A |
4838615 | Oldham | Jun 1989 | A |
5028092 | Coski | Jul 1991 | A |
5087102 | Kiefer | Feb 1992 | A |
5190353 | Bechem | Mar 1993 | A |
5205612 | Sugden et al. | Apr 1993 | A |
5210997 | Mountcastle, Jr. | May 1993 | A |
5234257 | Sugden et al. | Aug 1993 | A |
5601153 | Ensminger et al. | Feb 1997 | A |
5676125 | Kelly | Oct 1997 | A |
5697733 | Marsh | Dec 1997 | A |
5938288 | Saint-Pierre et al. | Aug 1999 | A |
6086257 | Lee | Jul 2000 | A |
6561590 | Sugden | May 2003 | B2 |
6857706 | Hames et al. | Feb 2005 | B2 |
7182407 | Peach | Feb 2007 | B1 |
7325882 | Sugden et al. | Feb 2008 | B2 |
7384104 | Sugden | Jun 2008 | B2 |
7431402 | Peach et al. | Oct 2008 | B2 |
7490911 | Steinberg et al. | Feb 2009 | B2 |
7695071 | Jackson et al. | Apr 2010 | B2 |
7934776 | de Andrade et al. | May 2011 | B2 |
8079647 | Yao et al. | Dec 2011 | B2 |
8328292 | de Andrade et al. | Dec 2012 | B2 |
8636324 | Skea | Jan 2014 | B2 |
8727450 | de Andrade et al. | May 2014 | B2 |
9470087 | Smith et al. | Oct 2016 | B2 |
20020093239 | Sugden | Jul 2002 | A1 |
20050200192 | Sugden et al. | Sep 2005 | A1 |
20070090678 | Peach et al. | Apr 2007 | A1 |
20070193810 | Steinberg et al. | Aug 2007 | A1 |
20080156531 | Boone et al. | Jul 2008 | A1 |
20090058172 | DeAndrade et al. | Mar 2009 | A1 |
20090066148 | Willison | Mar 2009 | A1 |
20090127918 | Yao et al. | May 2009 | A1 |
20100260563 | Conroy et al. | Oct 2010 | A1 |
20110062768 | Van Zyl et al. | Mar 2011 | A1 |
20110181097 | Skea | Jul 2011 | A1 |
20120098325 | Junker et al. | Apr 2012 | A1 |
20130057044 | De Andrade et al. | Mar 2013 | A1 |
20140077578 | Smith | Mar 2014 | A1 |
20140091612 | Rowher et al. | Apr 2014 | A1 |
20150152728 | Hartwig et al. | Jun 2015 | A1 |
Number | Date | Country |
---|---|---|
466244 | Feb 1972 | AU |
2141984 | Aug 1996 | CA |
35975 | Sep 1987 | CL |
200901978 | Feb 2010 | CL |
101778998 | Jul 2010 | CN |
101828004 | Sep 2010 | CN |
102061914 | May 2011 | CN |
102305067 | Jan 2012 | CN |
102587911 | Jul 2012 | CN |
102606154 | Jul 2012 | CN |
10204927 | Oct 2012 | CN |
102733803 | Oct 2012 | CN |
202500560 | Oct 2012 | CN |
202991028 | Jun 2013 | CN |
103206213 | Jul 2013 | CN |
103498671 | Jan 2014 | CN |
104047603 | Sep 2014 | CN |
104500086 | Apr 2015 | CN |
204283458 | Apr 2015 | CN |
4123307 | Dec 1992 | DE |
4440261 | May 1996 | DE |
19900906 | Jul 2000 | DE |
0176234 | Apr 1986 | EP |
0329915 | Aug 1989 | EP |
2214963 | Sep 1989 | GB |
S5540058 | Mar 1980 | JP |
H02147793 | Jun 1990 | JP |
2142561 | Dec 1999 | RU |
2187640 | Aug 2002 | RU |
2209979 | Aug 2003 | RU |
2276728 | May 2006 | RU |
2441155 | Jan 2012 | RU |
323552 | Nov 1972 | SU |
581263 | Nov 1977 | SU |
619117 | Aug 1978 | SU |
750061 | Jul 1980 | SU |
962626 | Sep 1982 | SU |
1328521 | Aug 1987 | SU |
1712599 | Feb 1992 | SU |
1731946 | May 1992 | SU |
1744249 | Jun 1992 | SU |
WO0043637 | Jul 2000 | WO |
WO0046486 | Aug 2000 | WO |
WO0201045 | Jan 2002 | WO |
WO02066793 | Aug 2002 | WO |
2003062587 | Jul 2003 | WO |
WO03089761 | Oct 2003 | WO |
2012156843 | Sep 2005 | WO |
2006075910 | Jul 2006 | WO |
Entry |
---|
International Search Report and Written Opinion for Application No. PCT/US2017/047539 dated Oct. 31, 2017 (15 pages). |
International Mining, “DynaCut Technology Achieving Breakthroughs,” <https://im-mining.com/2015/12/17/dynacut-technology-achieving-breakthroughs/> web page accessed Nov. 22, 2019. |
Mining3 Mining, “CRCMining Joy Global Oscillating Disc Cutter (ODC) Hard Rock Cutting Machine,” <https://www.youtube.com/watch?v=anyPQWkH4rM> web page accessed Oct. 24, 2019. |
Chilean Patent Office Search Report and Examiner's Report for Application No. 201900449 dated Mar. 10, 2020 (20 pages including statement of relevance). |
Chinese Patent Office Action for Application No. 201780062508.6 dated Jun. 2, 2020 (12 pages including English summary). |
Extended European Search Report issued by the European Patent Office for Application No. 17842188.9 dated Aug. 13, 2020 (13 pages). |
Chilean Patent Office Search Report and Examiner's Response for Application No. 201900449 dated Sep. 10, 2020 (19 pages including statement of relevance). |
Number | Date | Country | |
---|---|---|---|
20180051562 A1 | Feb 2018 | US |
Number | Date | Country | |
---|---|---|---|
62377150 | Aug 2016 | US | |
62398834 | Sep 2016 | US |