The present invention relates to power tools, and more particularly to miter saws.
The invention provides, in one aspect, a miter saw includes a turntable, a bevel arm pivotably coupled to the turntable about a bevel axis, a saw unit supported by the bevel arm, and a bevel angle lock and detent system for holding the saw unit in a desired bevel angle relative to the turntable. The bevel angle lock and detent system includes a friction plate fixed relative to the turntable. The friction plate has an arcuate surface. The bevel angle lock and detent system also includes a detent plate fixed relative to the turntable. The detent plate has a plurality of detent apertures. Each of the detent apertures corresponds to a predetermined bevel angle of the saw unit about the bevel axis. The bevel angle lock and detent system further includes a locking unit coupled to the bevel arm. The locking unit has a brake member, a detent member, and a shaft coupled to the brake member and the detent member. The bevel angle lock and detent system further includes an actuator coupled to the bevel arm and engageable with the shaft. The actuator is moveable between a first position and a second position to move the locking unit relative to the friction plate and the detent plate. In the first position of the actuator, the brake member is engaged with the arcuate surface of the friction plate to lock the saw unit relative to the turntable and prevent the saw unit from pivoting about the bevel axis. In the second position of the actuator, the brake member is disengaged from the arcuate surface, thereby permitting pivoting movement of the saw unit about the bevel axis, and the detent member is engageable with one of the detent apertures to locate the saw unit relative to the turntable at one of the predetermined bevel angles.
The invention provides, in one aspect, a miter saw including a turntable, a bevel arm pivotably coupled to the turntable about a bevel axis, a saw unit supported by the bevel arm, and a bevel angle lock and detent system for holding the saw unit in a desired bevel angle relative to the turntable. The bevel angle lock and detent system includes a first locking unit fixed relative to the turntable. The first locking unit has an arcuate surface and a plurality of detent apertures. Each of the detent apertures correspond to a predetermined bevel angle of the saw unit about the bevel axis. The bevel angle lock and detent system also includes a second locking unit coupled to the bevel arm. The second locking unit has a brake member and a detent member coupled relative to the brake member for movement therewith. The bevel angle lock and detent system further includes an actuator coupled to the bevel arm and engageable with the second locking unit. The actuator is moveable between a first position and a second position to move the second locking unit relative to the first locking unit. In the first position of the actuator, the brake member is engaged with the arcuate surface of the first locking unit to lock the saw unit relative to the turntable and prevent the saw unit from pivoting about the bevel axis. In the second position of the actuator, the brake member is disengaged from the arcuate surface, thereby permitting pivoting movement of the saw unit about the bevel axis, and the detent member is engageable with one of the detent apertures to locate the saw unit relative to the turntable at one of the predetermined bevel angles.
Other features and aspects of the invention will become apparent by consideration of the following detailed description and accompanying drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. Terms of degree, such as “substantially,” “about,” “approximately,” etc. are understood by those of ordinary skill to refer to reasonable ranges outside of the given value, for example, general tolerances associated with manufacturing, assembly, and use of the described embodiments.
With reference to
In operation of the bevel angle lock 34, the handle 42 is moveable between a locked position (
In the unlocked position of the handle 42 (
The bevel angle lock and detent system 34a includes a handle 42a having a handle axis 50a, a cam 54a engaging an upper end 58a of a rod 62a having a longitudinal axis 66a, an arcuate friction plate 74a having a slot 70a, and a compression spring 90a coupled to the rod 62a by a nut 94a. The rod 62a, the compression spring 90a, and the nut 94a are at least partially received within a vertical channel 98a formed in the bevel arm 30 with the compression spring 90a being seated on a surface 102a of the bevel arm 30. With reference to
The bevel lock and detent system 34a is adjustable between three states including a fully locked state (
In the unlocked state in which the detent 118a is operable (
In the bevel angle detent override state (e.g., similar to the unlocked position of the handle 42 of the bevel angle lock 34), the handle 42 is further rotated from the unlocked state, further displacing the rod 62a, brake member 78a, and detent 118a downwardly to an extent where the detent 118a is removed from and no longer is capable of being received in the apertures 122a, allowing the bevel arm 30 to be freely adjusted without stopping at any of the common bevel angles associated with the apertures 122a (e.g., the detent 118a bypasses the detent apertures 122a such that the user does not feel tactical indications coinciding with the predetermined bevel angles). Although no longer in contact with the friction plate 74a in this state, the detent 118a remains within the brake member 78a and only protrudes from the brake member 78a far enough to reengage one of the apertures 122a when the handle 42 is rotated back into the unlocked state.
The bevel angle lock and detent system 34b includes a handle 42b having a handle axis 50b, a cam 54b engaging an upper end 58b of a rod 62b having a longitudinal axis 66b, an arcuate friction plate 74b having a slot 70b and a plurality of apertures 122b, a compression spring 90b coupled to the rod 62b by a nut 94b, and a brake member 78b having an arcuate brake surface 86b coupled to a lower end 82b of the rod 62b. The rod 62b, the compression spring 90b, and the nut 94b are at least partially received within a vertical channel 98b formed in the bevel arm 30 with the compression spring 90b being seated on a surface 102b of the bevel arm 30. The bevel angle lock and detent system 34b also includes a detent 118b (e.g., a detent pin/plunger) having a tip 126b receivable in any of the apertures 122b in the arcuate friction plate 74b, a biasing member (e.g., a coil spring 130b) that biases the detent tip 126b toward the arcuate friction plate 74b, and a cable 138b interconnecting an opposite end of the detent 118b with the handle 42 rearward of the handle axis 50b. In the illustrated embodiment, the combination of at least the brake member 78b, the rod 62b, and the detent 118b can be referred to as one locking unit, and the combination of at least the arcuate friction plate 74b and the plurality of apertures 122b can be referred to as another locking unit.
When in the fully locked state (
When in the unlocked state (not shown), the handle 42b is rotated upwardly so that the rod 62b and the brake member 78b are displaced downwardly for the arcuate brake surface 86b of the brake member 78b to disengage from the arcuate friction plate 74b. In addition, the cable 138b moves the detent 118b upwardly against the biasing force of the coil spring 130b as the handle 42 rotates into the unlocked state. As a result, the detent 118b moves away from the arcuate friction plate 74b. However, the cable 138b is sized so that the tip 126b can still be biased into one of the apertures 122b when the handle 42b is in the unlocked state for the saw unit 22 to be locked into a predetermined angle. Once the desired bevel angle is reached that corresponds to the detent 118b being located within one of the detent apertures 122b, the saw unit 22 can be locked at the desired bevel angle by rotating the handle 42b back into the position illustrated in
When in the bevel angle detent override state (not shown), the handle 42 is further rotated upwardly so that the rod 62b and the brake member 78b are displaced downwardly for the arcuate brake surface 86b of the brake member 78b to disengage from the arcuate friction plate 74b. In addition, the cable 138b further moves the detent 118b upwardly against the biasing force of the coil spring 130b so that the tip 126b moves out of engagement with the arcuate friction plate 74b. As such, the saw unit 22 can freely rotate about the bevel axis 28.
The bevel angle lock and detent system 34c includes a handle 42c having a handle axis 50c, a cam 54c engaging an upper end 58c of a rod 62c having a longitudinal axis 66c, an arcuate friction plate 74c having a slot 70c and a plurality of apertures 122c, a compression spring 90c coupled to the rod 62c by a nut 94c, and a brake member 78c having an arcuate brake surface 86c coupled to a lower end 82c of the rod 62c. The rod 62c, the compression spring 90c, and the nut 94c are at least partially received within a vertical channel 98c formed in the bevel arm 30 with the compression spring 90c being seated on a surface 102c of the bevel arm 30. The bevel angle lock and detent system 34c also includes a detent 118c (e.g., a detent arm) pivotably coupled to the bevel arm 30 about an axis 125c and having a tip 126c receivable in any of the apertures 122c in the arcuate friction plate 74c, a biasing member (e.g., a torsional spring 146c) that biases the detent tip 126c toward the arcuate friction plate 74c, and a cable 138c interconnecting an opposite end of the detent 118c with the handle 42c rearward of the handle axis 50c. In other embodiments, the detent 118c and the torsional spring 146c can be formed as one component. In the illustrated embodiment, the combination of at least the brake member 78c, the rod 62c, and the detent 118c can be referred to as one locking unit, and the combination of at least the arcuate friction plate 74c and the plurality of apertures 122c can be referred to as another locking unit.
When in the fully locked state (
When in the unlocked state (not shown), the brake member 78c disengages from the arcuate friction plate 74c. The cable 138c includes enough slack to allow for the torsional spring 146c to continue to bias the detent 118c toward the arcuate friction plate 74c so that the tip 126c can is still be biased into one of the apertures 122c when the handle 42 is in the unlocked state for the saw unit 22 to be locked into a predetermined angle. Once the desired bevel angle is reached that corresponds to the detent 118c being located within one of the detent apertures 122c, the saw unit 22 can be locked at the desired bevel angle by rotating the handle 42c back into the position illustrated in
When in the bevel angle detent override state (not shown), the brake member 78c remains disengaged from the arcuate friction plate 74c. In addition, the cable 138c moves the detent 118c against the bias of the torsional spring 146c so that the tip 126c moves out of engagement with the arcuate friction plate 74c. As such, the saw unit 22 can freely rotate about the bevel axis 28.
The bevel angle lock and detent system 34d includes a handle 42d having a handle axis 50d, a cam 54d engaging an upper end 58d of a rod 62d having a longitudinal axis 66d, an arcuate friction plate 74d, a compression spring 90d coupled to the rod 62d, and a brake member 78d coupled to a lower end 82d of the rod 62d. The bevel angle lock and detent system 34d also includes a detent 118d (e.g., a detent finger) coupled to the rod 62d and having a tip 126d receivable in a recess 122d in a detent plate 150d, which is separate from the arcuate friction plate 74d and fixedly coupled to the bevel arm mount 36. The detent 118d is biased toward the detent plate 150d by a spring (148d) and positioned between the friction plate 74d and the handle 42d along the longitudinal axis 66d of the rod 62d. In the illustrated embodiment, the combination of at least the brake member 78d, the rod 62d, and the detent 118d can be referred to as one locking unit, and the combination of at least the arcuate friction plate 74d and the plurality of apertures 122d can be referred to as another locking unit.
When in the fully locked state (
When in the unlocked state (not shown), the brake member 78d disengages the arcuate friction plate 74d. But, the detent 118d is still biased into engagement with the detent plate 150d for the tip 126d to be received in any of the recesses 122d in the detent plate 150d, allowing the bevel angle of the bevel arm 30 to be adjusted between commonly used bevel angle positions. Once the desired bevel angle is reached that corresponds to the detent 118d being located within one of the detent apertures 122d, the saw unit 22 can be locked at the desired bevel angle by rotating the handle 42d back into the position illustrated in
When in the bevel angle detent override state (not shown), the brake member 78d remains disengaged from the arcuate friction plate 74d. The rod 62d is displaced by the handle 42d to also displace the detent 118d downward to an extent where the detent 118d is removed from and no longer is capable of being received in the recesses 122d, allowing the bevel arm 30 to be freely adjusted without stopping at any of the common bevel angles associated with the apertures 122d.
Various features of the invention are set forth in the following claims.
This application is a continuation of U.S. patent application Ser. No. 16/025,349 filed Jul. 2, 2018, now U.S. Pat. No. 10,710,267, which claims priority to U.S. Provisional Patent Application No. 62/530,395 filed on Jul. 10, 2017, the entire contents of both of which are incorporated herein by reference.
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Number | Date | Country | |
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Parent | 16025349 | Jul 2018 | US |
Child | 16927423 | US |