This invention relates to a fence for guiding a piece of stock or work on a workbench. The invention also relates to a mitre gauge which is particularly useful for locating a fence so that a cut of a required angle can be made in a piece of work.
The orientation or angle of a fence used for guiding a piece of stock on a workbench is usually adjusted by means of a mitre gauge. A scale is etched on one component of the gauge and the component is moved relative to a fixed component until the angle displayed on the scale is the required one. The movable component is secured against further movement by tightening a threaded portion of the component to the threads of the fixed component. Over time, the threads begin to wear and precise adjustment of the angle of the fence is no longer possible.
The mitre gauge of the invention has provision for locating a fence at a predetermined angle and securing the fence at that angle without the necessity of tightening one component of the gauge to another. There is accordingly little possibility that the angle will alter over time as a result of slippage between components of the gauge.
The fence of the invention has one or both of the following features: (a) provision for extending its effective length so the a piece of stock having a length greater than the effective length of the fence can be measured; and (b) a bar which fits into a groove in the working surface of a workbench for securing the fence to the workbench. The bar has provision for adjusting its effective width so that it fits into grooves of various widths.
Briefly the mitre gauge of the invention includes: an adjusting element; a central element having means for moving in conjunction with a tool; first angle-adjusting means for selectively immobilizing the adjusting element at successive first stop points relative to the central element; and second angle-adjusting means for selectively immobilizing the adjusting element at successive second stop points relative to the working surface. The first and second stop points are arranged such that at each second stop point, the orientation of the central element on the working surface is confined to a restricted range, and at each first stop point, the central element is immobilized at a single orientation within the range.
Briefly the fence of the invention comprises an elongated member having terminal and main segments. The segments are adapted to move selectively apart and toward each other. A scale is displayed on the main segment and its position is adjustable to reflect its distance from a first reference position such as a saw blade. An indicator is movable in conjunction with the terminal segment and its position is adjustable to reflect its distance from the first reference position. The indicator has a wall which defines a second reference position. A pointer is movable in conjunction with the terminal segment and travels along the scale at such time as the terminal segment moves relative to the main segment. The scale is calibrated such that the reading indicated by the pointer represents the distance between the first and second reference positions.
The mitre gauge and fence of my invention are described with reference to the accompanying drawings in which:
Like reference characters refer to like parts throughout the description of the drawings.
With reference to
The fence has a longitudinal axis 26-26 along which a groove or T-slot 28 extends. The T-slot is shown in
With reference to
The guide bar is slidable in a groove 46 in the working surface of the workbench. The mitre gauge is accordingly pivotal with respect to the working surface as is the fence which is secured to the gauge.
The outer edge 36a of the central plate is curved and is part of the circumference of a circle having its centre on the main axis of the mitre gauge. A scale 48 is etched or painted on the upper surface of the plate adjacent to the curved edge. Each line of the scale represents one degree of rotation from a central line identified zero (“0”) in
With reference to
The length of the upper plate measured circumferentially on its axis 56c-56c is less than the length of the groove measured circumferentially on its axis 54c-54c. The upper plate may accordingly slide circumferentially in the groove. Lateral movement of the upper plate in the groove is however restricted. Such movement is possible because there is a slight gap between the inner and outer walls of the upper plate. That gap allows the upper plate from to slide without binding in the groove but the gap is not large to permit any more than slight lateral movement of the upper plate in the grove.
The upper plate is confined in the groove by means of screws 58 which are received in openings in the central plate.
A number of circular apertures 60 is formed in the upper plate. Except for the central apeture 60a, all apertures have the same radius and their centres are located on the longitudinal axis 56c-56c of the plate. In like manner, a number of circular apertures 62, all of the same radius except for the central aperture 64, is formed in the groove and their centres extend along the longitudinal axis 54c-54c of the groove. The central aperture 64 is in the shape of a slot.
When the upper plate is within the groove, its longitudinal axis 56c-56c lies on the vertically upward projection of the axis 54c-54c of the groove. In other words, axes 54c-54c and 56c-56c lie on a curved surface which is parallel to the main axis of the mitre gauge. As a result, as the upper plate slides in the groove, the position of each of its apertures will come into register or axial alignment with the position of successive apertures in the groove. Apart from the central apertures, the radii of the apertures in both upper and central plates are the same.
As illustrated in
An inner arcuate groove 68 is formed in the central plate and is spaced radially inward from groove 54. The inner and outer walls of the inner groove are like those of groove 54 in the shape of an arc of a circle having its centre on the main axis of the mitre gauge.
A handle 70 has, at its lower end, a threaded stem 72 which passes through the inner groove and into a threaded opening 74 in a positioning element or lower plate 76 and through a threaded opening 78 in the guide bar 38. The handle serves as means for releasably clamping the central plate to the guide bar to selectively prevent the central plate from rotating relative to the guide bar. Thus by means of the handle, the fence may be clamped in a fixed angular position relative to the working surface of the workbench.
With reference to
The arrangement of the apertures in the upper, central and lower plates will now be described. With reference first to the upper plate and to
Continuing further clockwise from the zero degree aperture, the next aperture 60c must be positioned such that the angle between the line 90 that extends from the centre of that aperture to the main axis and line 88 is 11 degrees. In like manner, all of the remaining apertures 60 to the right of aperture 60c must be spaced apart from the nearest apertures on both sides by an angle of 11 degrees. As well, all of the apertures 60 counterclockwise to the left of the central aperture 60a must be spaced apart from the nearest apertures by 11 degrees.
The apertures are marked as follows: the zero degree aperture 60b is marked “0”, the nearest aperture to the right of aperture 60b is marked “0.5”, the next “1” and so on. Counter-clockwise to the left of the central aperture 60a, the nearest aperture is marked “0.5”, the next “1” and so on. The central aperture is not marked.
With reference to the central plate and to
With reference to the lower plate and to
With reference to FIGS. 9 to 12, two locating pins 102, 104 are removably received in the apertures in selective plates and the pins act to prevent those plates from moving relative to the others. Pin 102 has a head of larger diameter than the head of pin 104. Henceforth, the former pin will be referred to as the “larger pin” while the latter will be referred to as the “smaller pin”.
The stem of the larger pin is longer than that of the smaller pin. With reference to
The mitre gauge can used to locate the fence so that a cut of a predetermined angle can be made in a piece of stock or work. Initially it should be noted that when the gauge is in the zero position as depicted in
The following is the procedure for making a cut of a predetermined angle in the piece of stock. It will be assumed that the angle of the cut is to be 36.5 degrees.
1. With reference to
2. The smaller pin is then inserted in the aperture marked “1.5” in the upper plate and the central plate is rotated until the angle of the mitre gauge is 36.5. At that point, there will be an aperture in the central plate in axial alignment with the 1.5 aperture in the upper plate. When the smaller pin is pressed downward, the stem of the pin will enter that aperture in the central plate thereby stopping further movement of the central plate. The mitre gauge will then be immobilized and the fence will orient the stock at the correct angle.
It should be noted that the stem of the larger pin passes through axially aligned apertures in the upper and lower plates. The pin thus serves to prevent the two plates from moving relative to each other. The pin however does not prevent the central plate from moving relative to the upper and lower plates because the stem of the pin passes through slot 64 in the central plate and does not impede clockwise and counterclockwise movement of the central plate at this time. By contrast, the smaller pin passes through axially aligned apertures in the upper and central plates and serves to prevent relative movement between those plates. The stem of the smaller pin however is too short to extend into an aperture in the lower plate so that the pin does not prevent relative movement between the lower plate and the other two plates.
The apertures in the lower plate act as stop points for the upper plate and the larger pin acts as an angle-adjusting means for selecting one of those apertures or stop points to prevent relative movement between the upper and lower plates. The apertures in the upper plate act as stop points for the central plate and the smaller pin acts as an angle-adjusting means for selecting one of those apertures or stop points to prevent relative movement between the upper and central plates.
It should also be noted that the arrangement of the apertures in the various plates of the mitre gauge described above allow cuts to the nearest one half degree to be made in a piece of stock. Furthermore the arrangement of apertures requires that first, an angle which is a multiple of five be chosen and the upper plate be immobilized at that angle. Secondly, the central plate is immobilized in order to orient the fence so that the cut in the piece of stock is at the desired angle. However, should it be desired to change the arrangement of apertures so that the cuts of other orientations such as to the nearest one third degree or angles of multiples other than five, such as ten, then the apertures will be arranged differently. The angles between those apertures will reflect those differences and the angles required to achieve the desired results can be determined relatively easily by means of a computer or by means of trial and error.
With reference to
Each fence segment 120, 122 has the same cross-section and for the sake of brevity, only the cross-section of terminal segment 120 will be described. With reference to
A ruler 140 (henceforth sometimes referred to as the “terminal ruler”) is received in T-slot 128 on the upper wall and is free is slide therein. The ruler has a graduated scale 142 imprinted on one of its side edges. A ruler-locking knurled knob 146 is received in the upper slot and the knob is connected to a threaded pin 148 which, when the knob is rotated, moves into and out of contact with the lower wall of the ruler thereby alternatively preventing and allowing the ruler to slide in slot 128.
The terminal segment is provided with a terminal indicator 150 having a flat forward surface 152 which ends at a pointer 152a. The position of the indicator may be adjusted by means of a knurled knob 154 mounted to a stem which is threadably received in an opening in the indicator. A nut 156 is threadably connected to the lower end of the stem and is received in slot 126. The nut secures the indicator to the terminal segment and allows it to slide along the top wall of the segment. Tightening of knob 154 prevents such sliding.
With reference to
With reference to
The main segment has an indicator 166 (referred to as the “main indicator”) having a pointer 168. The main indicator is attached to sliding bar 124 by means of a socket head screw or an Allen screw 170. The main indicator slides along the outside wall of T-slot 28.
Sliding bar 124 is received in the lower T-slot 138 of the terminal segment and the lower T-slot 28 of the main segment. The bar is bolted to a terminal retainer 172 disposed outside the lower T-slot. An Allen screw 174 attaches the retainer to the sliding bar. Tightening of the screw causes the end of the sliding bar to advance toward the retainer until both the bar and retainer frictionally engage opposite sides of the upwardly and downwardly extending outer flanges of T-slot 138. The bar is then connected to the terminal segment so that when the sliding bar moves, so too does the terminal segment. Loosening of screw 174 allows the position of the terminal segment on the sliding bar to be altered.
With reference to
With reference to
When the main and terminal segments are side by side as illustrated in
A second graduated scale 184 extends along the lower edge of the main ruler. That scale commences at the second end wall 160b of the ruler and terminates approximately midway between its two ends. That scale is described in more detail below.
As previously indicated, provided the terminal and main rulers abut each other, the gradations on the scales on the two rulers indicate the distance between two reference positions, one two inches to the right of the two inch mark on the main ruler and the other anywhere on the scales of the fence.
Should it be necessary to measure a distance greater than 26 inches, the terminal segment can be extended to increase the effective length of the fence. When the terminal segment is extended, the distance between two reference positions, described below, is read from the second scale 184. The second scale begins with a line marked “36” and continues with lines one inch apart and marked with decreasing integers to a line marked “26” as illustrated in
The scales on the rulers will indicate the length of a piece of work before or after it has been cut by saw blade 24. To prepare the rulers for this purpose, the following steps must be taken:
1. With reference to
2. With reference to
3. With reference to
4. With reference to
5. With reference to
6. With reference to
The scales are now calibrated to measure a piece of stock of up to 36 inches in length after it has been cut by the table saw. To make the measurement, the piece of stock is placed such that one of its ends butts against the saw blade and its other end butts against side wall 157 (
Where the piece of stock is longer than 26 inches, knob 154 of the terminal retainer is loosened and the retainer is moved until its pointer points to the 26 inch mark on the terminal scale 142. Knob 180 of the sliding bar is then loosened to allow the terminal segment of the fence to move outwardly. The terminal retainer, being attached to the terminal fence segment, moves outwardly with the sliding bar. When the terminal retainer is far enough out that its side wall 157 butts against the end of the piece of stock, pointer 168 of the main retainer 166 will point to the length of the piece of stock on the second scale 184 on the main fence segment.
For purposes of the description which follows as well as the claims, the point on the saw blade where the 2 inch measurement is made is a so-called “first reference position” and side wall 157 on the terminal indicator is a “second reference position”.
As indicated above, the maximum distance which the scales on the main and terminal rulers can measure when they are side by side is 26 inches so that if the piece of stock is shorter than that, the two scales can be used to measure the distance without the necessity of extending the effective length of the fence. It is only where the stock is longer is that it is necessary to extend the terminal segment of the fence in the manner described before.
With reference to
An elongated recess 202 is formed in side wall 38c and the recess is closed by means of a resilient cover plate 204 which is attached to the guide bar by two Allen screws 206. A cylindrical second recess 208 extends normally inwardly from the first recess 202 and a metallic ball or ball bearing 210 is accommodated in the second recess.
With reference to
Normally the set screw and ball is as depicted in
As illustrated in
It will be understood, of course, that modifications can be made in the structure of the mitre gauge and the fence described herein without departing from the scope and purview of the invention as defined in the appended claims.
Number | Date | Country | Kind |
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2,500,495 | Mar 2005 | CA | national |