The presently disclosed subject matter relates to a female connector (or rather a port, as explained below) suitable for receiving male pipe connectors (or ports), in which a fluid flows, to form a coupling or establish a connection.
The technical field of some embodiments is the manufacturing of such female connectors (ports) to which male connectors are connected essentially by screwing, and one of the main applications is in circuits conveying a gas, such as hydrogen, particularly at high pressure.
Different types of coupling are thus known, consisting of connectors suitable for various pressure levels of the fluid that flows in the pipes connected to these connectors, and the sealing of which (applied during the assembly of the connectors to each other, that is, when the male connector is connected to the female connector of the coupling) can be different depending precisely on the operating pressure, the required quality of the seal as a function of the fluid (in particular for hydrogen, the very small molecules of which can seep into very small orifices, which will thus generate a leak, while other heavier gases will not be able to seep into them and will not leak), and the manufacturers themselves.
Two families of connectors of those used most widely in industry can thus be mentioned, namely:
the most common connectors, in accordance with SAE J1926 (or ISO 11926-1), which will be called SAE connectors, which are more suitable for and used at medium pressures (i.e. between 150 and 500 bar generally) and the sealing of which, which can be described as external, is provided by an O-ring: the male connector (or port) is in this case provided with such an O-ring, which is firmly clamped (on connection by screwing this male connector into the female connector of the coupling) between an angular sealing surface or bearing surface of the external orifice of the female connector (or port), the groove situated at the base of the thread of the male connector (or port) (i.e. in the opposite direction to the distal end of this thread) and in which the O-ring is placed, and the shoulder (with or without a reinforcing ring or retaining washer) situated on the other side of the groove relative to the thread of the male connector,
cone and thread connectors, called MP connectors (including for example those in the IPT series sold by Swagelok: see pages 902 and 903 of its 2016 catalogue reference MS-02-472), which are essentially used in the field of high pressures (i.e. above 500 bar and up to around 4,000 bar) and when the temperature of the fluid that flows in them is high (such as above 100° C.), and the sealing of which, which can be described as internal, is provided by cone-on-cone direct metal contact and pressure: the distal end of the male connector (which at Swagelok is in fact the distal end of the pipe to be connected, which passes through the male connector and is locked in it by various intermediate parts) beyond the thread thereof is conical and comes into direct contact with a corresponding cone made in the bottom of the female connector before the thread thereof (i.e. in the opposite direction to the end of this thread situated on the side of the intake orifice of this female connector) into which the thread of the male connector is screwed.
Thus, in all or most of the current screwed connectors like those mentioned above, ensuring sealing for a given pressure range and depending on the gas flowing in them, a female connector of the same type as the male connector that is to be connected by screwing must or should be available, not only in terms of the thread (which does not however pose a problem, as manufacturers use the same standard diameters and thread pitches) but also in terms of the sealing device, which complicates the compatibility of an appliance or component having a given type of female connector, as only a given male connector can then be connected to it, of course of the same diameter, but also with the same type of sealing.
This is troublesome when a supplier wishes to offer an appliance (such as an expansion valve, a storage tank, etc.) or a component (such as a check valve, a gate, etc.) of a gas circuit to various customers that use different types of connector, such as the two main types mentioned above: in this case, the supplier must or should either also offer its appliance or component in two versions that each correspond to a type of sealing and therefore a type of connector (which complicates the management of these products and increases both costs and the risk of delivery errors), or make two parallel female connector orifices on the same appliance or component, each corresponding to a type of sealing and therefore a type of male connector (which further increases the cost and the footprint of each product), or supply a specific adapter for the orifice of the female connector of the chosen type of sealing so that a customer using the other type of sealing and therefore connector can connect to it (which may require an additional component, and also increases the cost, footprint and risk of leaks).
Some embodiments therefore addresses the problem of enabling the compatibility of a second type of male connector (or port) to be fastened to the same female connector (which must or should be considered to be a single female port as explained below) also compatible with a first type of male connector (or port), the two types of male connector (or port) each having a different sealing device from the other, in order to meet different operating conditions, but that must or should thus be compatible with this same female connector or port.
In the description below, the term “port” will be used instead of “connector”, at least in relation to the female part, to avoid confusion with the fact that a single female connector (in the broad sense), which can have several different types of port, could thus receive several different male connectors in its different ports (and therefore simultaneously), as can be found in the related art such as patent application US2014/0196524. Conversely, in relation to the male part the term connector or port can be used equally as it has no impact on the interpretation of some embodiments, which relates mainly to the female part.
One solution to the problem addressed is of course an adapter as used currently, but according to some embodiments an improved solution is a female connector or therefore rather a “port” (considered in this description, and as explained above, as being a single port), suitable for receiving in a tightness manner and being sealably connected to a first male connector (or port) of a given type and for enabling a flow of gas through the connection thus made, and such that it includes:
a first part of a first sealing device compatible with a second part of this first sealing device carried by the first male connector, which first part of this first sealing device being a bearing surface against which is squeezed, when the first male connector is screwed into the female port, the second part of this first sealing device, which is a seal that can be housed in a groove situated at the proximal end of the thread of this first male connector,
at least another first part of another second sealing device compatible with another second part of this other second sealing device,
and such that according to some embodiments, this second first part of this second sealing device is a female metal geometric shape made at the bottom of the thread of the female port and suitable for receiving a compatible male metal geometric shape, situated at the distal end of another different second male connector of another given type and suitable for providing by contact against each other a metal-on-metal seal and thus also for being connected to this same female port.
According to an embodiment, the female port according to some embodiments is such that it includes a thread suitable for receiving any one of the threads of the at least two different types of first and second male connectors and having the same thread pitch and diameter compatible with the same thread of the female port.
According to an embodiment, the male metal geometric shape of the second sealing device is situated at the distal end of the other second male connector, this distal end being either that of the connector itself, or that of the pipe to be connected, which passes through and is locked in this second male connector, and through which the gas can flow. In another embodiment, this male metal geometric shape forms part of a pipe anchoring device at the distal end of this second male connector.
Thus, with the same female connector, or port, made on an appliance or a component, it is possible to alternately and/or successively connect to it at least two types of male connector, or port (of course of the same diameter), without this costing more, occupying more space, or generating an additional risk of leaks, and while thus being able to satisfy customers who wish to use different types of connector.
The result is a new female port (connector) that can be described as “mixed”, which provides a satisfactory response to the problem addressed, the advantages of which set out above prove the interest thereof, and which is unrelated to the existing female ports (or connectors) including two sealing devices (known as primary and secondary, with the aim of measuring any leaks between these two seals) and intended to receive a single male connector as described for example in patent application DE102014010090.
The description and the attached figures relate to an embodiment of a mixed female port according to some embodiments, but other embodiments are possible within the scope of the presently disclosed subject matter.
According to the figures a female connector, or rather port 1 according to some embodiments, and as shown alone in
either, according to
or, according to
This female port 1 according to
The first part 12 of a first sealing device is a bearing surface 12 (such as conical) against which is squeezed, when the first male connector 2, called an SAE connector, is screwed into the female port 1 according to
However, such sealing, which can be described as “external”, although sufficient for medium pressures, i.e. between 150 and 700 bar (or even a little higher), and with hydrogen flowing in the inner passages 102, 11 respectively of the two male and female connectors and ports 2, 1 screwed into each other, does not ensure satisfactory resistance to high pressures, in particular such as up to 1,000 bar and even significantly higher (such as 4,000 bar), especially with a gas such as hydrogen, and to high temperatures (above 100° C.)
The other first part 6 of the other sealing device is thus a female metal geometric shape 6 (such as shown in the figures as a conical surface, but this could also be spherical) made at the bottom of the thread 4 of the female port 1, i.e. in the opposite direction to the orifice thereof, and suitable for receiving, according to
Such sealing, which can be described as “internal”, by surface-on-surface (i.e. cone-on-cone) direct metal contact, ensures satisfactory resistance not only to high temperatures but also to high pressures, in particular above 700 or 1,000 bar (and even up to 4,000 bar), even with hydrogen flowing in the inner passages 103, 11 respectively of the two male and female connectors or ports 3, 1 screwed into each other.
Thus:
the first O-ring sealing device 12, 8 described above provides the seal between the female port 1 and a first male connector (or port) 2 of a first given type, such as the SAE type, suitable for being connected to this female port 1, in different operating conditions (such as up to an operating pressure with hydrogen of 500 or even 700 bar or even a little higher at most) from those for which
the second metal-on-metal sealing device 6, 7 described above provides this seal, between the same female port 1 and another second male connector (or port) 3 of a second given type, such as the MP type, suitable for being connected to this same female port 1, which can in this case be described as “mixed”, especially above an operating pressure of 700 bar up to at least 1,000 bar and higher, even with hydrogen.
The different operating conditions between the first 12, 8 and second 6, 7 sealing devices are those determined by at least one condition linked at least to pressure (as stated above), but also to temperature, chemical attack and vibrations (or other criteria): the project manager, customer or installer can thus choose between one type of male connector or another depending on the operating conditions in question while keeping the same female port 1.
The users of appliances or components provided with such mixed female ports 1 according to some embodiments, and as shown alone in
Number | Date | Country | Kind |
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17/00327 | Mar 2017 | FR | national |
This application claims priority to and is a continuation patent application of U.S. patent application Ser. No. 16/637,259 filed on Feb. 6, 2020, which is a national phase filing under 35 C.F.R. § 371 of and claims priority to PCT Patent Application No. PCT/FR2018/000077, filed on Mar. 26, 2018, which claims the priority benefit under 35 U.S.C. § 119 of French Patent Application No. 17/00327, filed on Mar. 27, 2017, the contents of each of which are hereby incorporated in their entireties by reference.
Number | Date | Country | |
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Parent | 16637259 | Feb 2020 | US |
Child | 17521745 | US |