This present invention relates generally to nuclear power reactors and, more particularly, the present invention relates to mixed-spectrum molten-salt reactors with an atypical core geometry.
A molten-salt reactor (MSR) is a class of nuclear fission reactor in which the reactor fuel may also serve as the primary nuclear reactor coolant. In an MSR, the reactor fuel is a mixture of molten salt with a fissionable material. A molten-salt reactor operates by dissolving fissile material into fused ionic salts that generally include chloride or fluoride salts. The fissile-bearing fused salt produced is then circulated, either passively or actively, through a vessel referred to as a core where nuclear reactions occur, and the resultant heated salt is circulated through heat exchangers. Structures within the core may be made of light elements including beryllium, carbon, hydrogen-bearing solids, hydrogen-bearing liquids, etc., which can slow down or “moderate” neutrons from the fission reaction such that the kinetic energy of the neutrons is similar to the energy in the thermal motion of the particles constituting the fissile material. These reactors are called “thermal spectrum” MSRs. The structures in the core also form channels for the fused/molten salt to flow through. Alternatively, some molten-salt reactors forego the use of light elements in the core and opt for a core vessel devoid of interspersed structure. In these designs, the fission neutrons do not slow down, and the designs are referred to as “fast spectrum” molten-salt reactors (FSMSR).
The basic operating principle of a molten-salt reactor eliminates the potential thermal runaway or nuclear meltdown scenario, when there is an operational failure that is ever present in water-cooled reactors, because the fuel mixture is kept in a molten state. The fuel mixture is designed to drain without pumping from the core to a containment vessel in emergency scenarios, where the absence of moderator materials (for thermal spectrum) or change in the fuel's geometry (for fast spectrum), quenches the reaction. In addition, hydrogen evolution does not occur, which eliminates the risk of hydrogen explosions. MSRs operate at or close to atmospheric pressure, rather than the 75-150 times atmospheric pressure found in a typical light-water reactor (LWR). The lower operating pressures reduces the need and cost for reactor pressure vessels employed in MSRs. A low-pressure MSR does not require an expensive, steel core containment vessel, piping, and safety equipment. However, most MSR designs place radioactive fluid in direct contact with pumps and heat exchangers. The gaseous fission products (Xe and Kr) have little solubility in the fuel salt, and can be safely captured as they bubble out of the fuel, rather than increasing the pressure inside the fuel tubes, as happens in conventional reactors. MSRs may provide continuous uninterrupted operation as they can be refueled online while operating, whereas conventional reactors shut down and are offline for refueling. MSR operating temperatures are around 700° C. (1,292° F.), and are significantly higher than traditional LWRs at around 300° C. (572° F.). The ability to refuel while the MSR is in operation, as well as the higher operating temperature increases electricity-generation efficiency/availability and process-heat opportunities for generation of steam to run electrical generators.
While molten-salt reactors offer many advantages, a few of which were noted above, there are challenges and disadvantages with MSR as well. In circulating-fuel-salt designs, radionuclides dissolved in fuel contact equipment such as pumps and heat exchangers, potentially requiring fully remote maintenance. MSR designs often rely on expensive nickel alloys to contain the molten salt, and these alloys may be prone to embrittlement under high neutron flux. The molten salts employed in MSR may present a corrosion risk, and these molten salts require careful management of their oxidation states to manage the corrosion risks. Examples of corrosion risks include dissolution of chromium by liquid fluoride thorium salts at greater than 700° C. (1,292° F.) that may endanger stainless steel components. Neutron radiation may transmute common alloying agents such as Co and Ni, shortening their lifespan, and may cause damage to solid moderator materials that limits the core lifetime. Lithium salts such as FLiBe may warrant the use of Li-7 to reduce tritium generation which can permeate stainless steels, may cause embrittlement, and may escape into the environment.
While there have been many advancements in nuclear reactor technology, there continues to be a need for improved molten-salt reactors that provide safer operational advantages over existing water cooled nuclear reactors.
According to an embodiment of the disclosure, a mixed-spectrum molten-salt reactor is provided. The mixed-spectrum molten-salt reactor has a primary containment vessel. A reactor core is housed in the primary containment vessel, the reactor core holds a fuel salt. A blanket region is provided within the primary containment vessel and surrounding the reactor core, the blanket region comprising a blanket salt.
The present invention is further detailed with respect to the following drawings that are intended to show certain aspects of the present invention, but should not be construed as a limit on the practice of the present invention.
It is understood that like reference characters refer to like elements throughout the several figures.
A mixed-spectrum molten-salt reactor (MXMSR) is provided. The MXMSR has a primary containment vessel, and a reactor core housed in the primary containment vessel. The reactor core has an atypical geometry that holds a fuel salt. The atypical geometry of the reactor core has a rectangular slab-like cross-section parallelepiped geometry, a hyperbolic cross-section biconcave geometry, a hyperbolic cross-section hourglass geometry, or an elliptical cross-section ellipsoid geometry. A blanket region within the primary containment vessel surrounds the reactor core, the blanket region having a blanket salt. The fuel salt includes a mixture of actinides recovered from used nuclear fuel recycling as a fissile material driver, and a carrier salt that includes a chloride or fluoride salt mixture that has a high actinide-halide solubility and a sufficiently low melting point. The fuel in the carrier salt is composed of halide compounds of uranium, plutonium, neptunium, americium, and curium in varying compositions.
The blanket region has chambers or compartments on sides of the reactor core where neutron leakage is intentionally allowed. The chambers or compartments are adapted for the insertion and removal of control elements that include plates, rods, or drums. The control plate is formed of compounds of neutron-absorbing material such as boron that is either alloyed with or sandwiched between a set of stainless-steel plates and fashioned into a plate design that conforms to a shape of a peripheral region of the reactor core geometry including rectangular plate, parabolic cross-section plate, hyperbolic cross-section plate, and can move freely in the control plate compartment. The stainless-steel control plate is held above the compartment using electromagnetic forces from electromagnets. The control element is passively inserted without operator intervention once a control signal is lost, or a shutdown signal is received.
The interior surfaces of the primary containment vessel are lined with a neutron reflector material where the neutron reflector material is graphite, or is one of beryllium oxide, zirconium hydride, yttrium hydride, molten lead, or molten Pb—Bi eutectic that is enclosed in a cladding made of a material that corresponds the primary containment vessel.
The blanket region further includes neutron moderating materials. The neutron moderating materials include graphite blocks subjected to a surface treatment with pyrolytic carbon at high temperature to reduce surface roughness and porosity, or one of zirconium hydride or deuteride, yttrium hydride or deuteride, sodium hydroxide or deuteroxide, lithium hydroxide or deuteroxide, and silicon carbide enclosed in cladding made of material that corresponds the primary containment vessel.
Transmutation ports are provided either for the production of a desired isotope, or the elimination of an isotope. These ports accept specially fashioned targets composed of the material of interest. Where desirable, isotopes can also be dissolved into the blanket salt and homogeneously distributed in the blanket region where transmutation can occur over time.
The reactor further includes a core heat exchanger in fluid communication with the reactor core and a blanket heat exchanger in fluid communication with the blanket region. The reactor core is connected to the core heat exchanger via ducts or channels, and the fuel salt is circulated either through natural or forced convection via a core pump, and the blanket salt is circulated through the blanket heat exchanger via the blanket pump, and coolant streams from both the core heat exchangers and the blanket heat exchangers are combined and circulated through a secondary heat exchanger.
The reactor has a removable cover, where the removable cover and the core provide machined spaces that accommodate inlet and outlet ducts/piping including a fuel inlet, a fuel outlet, a blanket inlet, a blanket outlet, and a drain.
Embodiments of the inventive mixed-spectrum molten-salt reactor differ from existing core designs in that an atypical core geometry is utilized. Generic MSR designs employ a core region with a single cylindrical geometry with a circular axial cross-section. While the invention disclosed herein can also take the form of simple concentric cylinders, embodiments of the disclosed design for an atypical core region, include, but are not limited to, a rectangular slab-like cross-section parallelepiped geometry, a hyperbolic cross-section biconcave geometry, a hyperbolic cross-section hourglass geometry, an elliptical cross-section ellipsoid geometry, and so on. In embodiments, a primary containment vessel hosts the core vessel with a volume of space outside the core forming the “blanket” region.
Furthermore, while existing MSR designs have a core geometry that minimizes neutron leakage, embodiments of the disclosed design utilize the core geometry to optimize neutron leakage such that the leaking neutrons can be employed in the blanket region to convert fertile material into fissile material and for transmutation to either create or destroy specific isotope targets. This neutron balance is enabled by the atypical geometry of the core coupled with the high neutron yield of the transuranic fuel in a fast-neutron spectrum. In the aforementioned geometries, the intensity of neutron radiation, characterized by the rate of flow of neutrons known as neutron flux is uniquely distributed. For a given geometry, the dimensions are chosen such the neutron flux at a boundary diminishes. The dimension of the other axis is varied until a critical geometry is attained. An example of a nominal fast neutron flux distribution is shown in
In embodiments, the core region is homogeneous and devoid of any structures within the volume enclosed by the vessel wall. The fuel in the carrier salt is composed of halide compounds of uranium, plutonium, neptunium, americium, and curium in varying compositions. The salt in the blanket region may utilize halide compounds of natural or depleted uranium, or thorium as fertile material, or other halide compounds for transmutation.
The atoms in any material undergo interactions with neutrons with most interactions being physical collisions where kinetic energy and momentum are exchanged. This fact coupled with the knowledge that neutrons are lighter than any atomic nucleus except H-1 hydrogen means that all atoms are neutron “reflectors”. In embodiments of the invention, the neutron leakage along one of the axes of the core region provides the opportunity to control the chain reaction by varying the number of neutrons that are allowed to reflect from the blanket region back into the core. That is, a suitable material capable of absorbing neutrons can be used in the periphery adjacent to the face where neutron leakage has been intentionally encouraged for a tailored neutron flux. Thus, embodiments of the disclosed design include chambers or compartments on those sides of the core vessel where neutron leakage is intentionally allowed. These compartments enable the insertion of control elements for example by raising plates, rods, drums, etc.
In embodiments, the control elements and the housing compartment are arranged such that the control elements can move within the compartment without obstruction under all operating conditions. In a specific embodiment, the control elements are plates formed of compounds of boron such as boron carbide, or any other suitable neutron absorber, that is either alloyed with or sandwiched between plates of stainless steel and fashioned into a plate design that conforms to the shape of the peripheral region of the core geometry illustratively including rectangular plate, parabolic cross-section plate, hyperbolic cross-section plate, etc. and can move freely in the control plate compartment. In this embodiment, the plates may be housed in an overpack made from stainless steel or some other compatible material. In this embodiment, the plates may also be divided into two or more segments with each segment occupying space in the compartment adjacent to the other segment and covering a corresponding segment of the face of the core region periphery. Each segment is capable of being moved independently to control the rate of the chain reaction.
In embodiments, the control element may be designed to be passively inserted without operator intervention once a control signal is lost, or a shutdown signal is received. In a specific embodiment, the control plates with the stainless-steel housing are held above the compartment using electromagnetic forces. Upon receiving a safety control rod axe man or safety cut rope axe man (SCRAM) signal or in the event of loss of station power in the facility, the electromagnets disengage, and the control plates immediately fall into the control compartment which shuts down the chain reaction.
Embodiments of the disclosed design employ a primarily fast spectrum in the reactor core region. However, the blanket region provides the opportunity to utilize a neutron spectrum most amenable to facilitating nuclear transmutations. Since the probability of neutron interaction increases for most atomic nuclei as the kinetic energy of the neutron decreases, it is desirable to utilize this property to increase transmutations. In embodiments of the disclosed design, the blanket region is provided with structures containing neutron moderating materials.
In embodiments, the core region is provided with a system of devices for circulating molten salt. These circulating devices can take the form of one or more pumps and a plurality of ducts connected to integrated heat exchangers. Alternatively, the molten salt may travel out of the core region using a plurality of nozzles and pumps forming loops connected to heat exchangers. The ducts and nozzles are incorporated into the vessel design so as to prevent formation of vortices/eddies in the flow of the molten salt for all normal operating conditions. Heat generated in the reactor is efficiently transferred from the salt in the core region to a secondary coolant fluid via one or more heat exchangers. The salt may be transported either by natural convection or forced flow. The heat exchangers are designed to optimize heat transfer from the hot salt to the coolant fluid while also providing a barrier to fission product migration. For the disclosed design, some embodiments of the heat exchangers configuration could include shell-and-tube, tube-in-tube, printed circuit, and so on. The heat exchangers may also channel the hot salt and coolant liquid to have a desirable flow configuration. Some embodiments of the flow configuration may be concurrent, countercurrent, crossflow, cross/counter flow, and so on. In embodiments, similar heat exchangers may be used to cool the blanket salt, although only a small fraction of the power is generated in the blanket region. The coolant fluid streams of both the core and blanket heat exchangers can be passed through a single secondary heat exchanger whose working fluid may be any of air, water, helium, carbon-dioxide, nitrogen, nitrogen tetroxide (N2O4), aluminum chloride (AiCl3), etc.
It is to be understood that in instances where a range of values are provided that the range is intended to encompass not only the end point values of the range but also intermediate values of the range as explicitly being included within the range and varying by the last significant figure of the range. By way of example, a recited range of from 1 to 4 is intended to include 1-2, 1-3, 2-4, 3-4, and 1-4.
Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
Unless indicated otherwise, explicitly or by context, the following terms are used herein as set forth below.
As used in the description of the invention and the appended claims, the singular forms “a,” “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
Also as used herein, “and/or” refers to and encompasses any and all possible combinations of one or more of the associated listed items, as well as the lack of combinations when interpreted in the alternative (“or”).
The preferred embodiments of the present invention will be hereinafter described with reference to the figures.
The three atypical core vessels (12″, 12″′, 12″″) may be made from the same alloys as described for the primary vessel (20, 20′) above. It is appreciated that the material used for constructing the primary vessel and core vessel need not necessarily be the same. The core vessel experiences a high level of fast neutron flux which will limit its working lifetime. Therefore, the core vessel is designed to be replaced as necessary.
The core vessel (12″, 12″′, 12″″) holds the fuel salt 13. Various compositions for the fuel salt 13 may be used illustratively including, but are not limited to:
LiF—ThF4—PuF3
LiF—ThF4—UF4—PuF3 with U enriched in U-235 up to 20 wt. %
NaCl—PuCl3
NaCl—MgCl2—PuCl3
NaCl—ThCl4—PuCl3
LiCl—KCl—PuCl3
These compositions are representative of examples in the literature, and for which neutronics calculations have been performed by the inventors. The PuCl3 may be replaced with a mixture of transuranics. An example composition of the transuranics, not limited to the same is: 39.5 wt. % Uranium (containing up to 1 wt. % U-235 isotope), 2 wt. % Neptunium, 36.5 wt. % Plutonium, 6.5 wt. % Americium, and 0.2 wt. % Curium. The isotopic composition of the individual elements will depend on the specifics of the used nuclear fuel from which the transuranics are sourced.
The volume outside the core vessel (12″, 12″′, 12″″) but enclosed by the primary containment vessel (20, 20′) is filled with blanket salt 14. The carrier salt for the blanket may or may not be the same as the fuel salt 13 composition. Some blanket salt 14 compositions illustratively include, but are not limited to:
NaCl—ThCl4
NaCl—UCl3
LiF—ThCl4
LiF—ThCl4
Certain “target” elements for transmutation either for the production of a desired isotope, or the elimination of an isotope may be dissolved into the blanket salt 14 or fashioned into suitable “targets” that can be introduced into the neutron flux in the blanket region via transmutation ports 58. One such example is the transmutation of I-129 which may be incorporated into the blanket salt 14 in the form of sodium or lithium iodide. Similarly, the production of Co-60 can be achieved by fashioning targets of Cobalt-59 and introduced into the flux in the blanket salt 14 by way of transmutation ports 58.
The blanket region may or may not incorporate neutron moderating structures. A variety of different embodiments of neutron moderating structures (54, 82) are shown in
The moderator structures or blocks are made of light elements. Graphite may be used without the need for cladding. In this case, the graphite blocks would be subjected to surface treatment with pyrolytic carbon at high temperature to reduce surface roughness and porosity. A variety of other moderating materials may be used with appropriate cladding illustratively including, but not limited to: zirconium hydride or deuteride, yttrium hydride or deuteride, sodium hydroxide or deuteroxide, lithium hydroxide or deuteroxide, silicon carbide, etc. The moderator structures or blocks are held in place with grid spacers 56 that are in turn arranged and held in place via a hold-down plate that may or may not be a permanent part of a removable vessel cover. The securement with the grid spacers 56 and hold down plate ensures that the moderator structures or blocks cannot move during reactor operation and prevents any changes in reactivity caused by changes in the relative arrangement or distance of the moderator blocks from the core vessel.
The core vessel's (12″, 12″′, 12″″) periphery is provided with control compartments 60 for the insertion of control elements.
The control plate 90 is formed as a single continuous unit. As shown in
The present invention has utility as mixed-spectrum molten-salt reactors (MXMSR) that are designed to utilize a mixture of actinides recovered from used nuclear fuel recycling as a fissile material driver. The reactor designs disclosed may operate using a chloride or fluoride salt mixture as the carrier salt with high actinide-halide solubility and a sufficiently low melting point. Non-limiting examples of chlorides may include NaCl, NaCl—KCl, LiCl—KCl, etc., while non-limiting examples of fluorides may include LiF, LiF—NaF, etc. Embodiments of the MXMSR design may have two distinct regions, a core region and a blanket region. The core region is where the fission reactions primarily occur in the carrier salt containing fissile material. The blanket region is a peripheral region where a carrier salt containing materials for neutron-activated transmutation occurs.
It can be seen that the present invention improves the performance when compared to fast-spectrum molten-salt reactors through the use of an atypical core geometry. Furthermore, while existing MSR designs have a core geometry that minimizes neutron leakage, embodiments of the disclosed design utilize the core geometry to optimize neutron leakage such that the leaking neutrons can be employed in the blanket region to convert fertile material into fissile material and for transmutation to either create or destroy specific isotope targets. This neutron balance is enabled by the atypical geometry of the core coupled with the high neutron yield of the transuranic fuel in a fast-spectrum design.
While the preferred embodiments of the present invention have been disclosed herein, it will be appreciated that modification of these particular embodiments of the invention may be resorted to without departing from the scope of the invention as found in the appended claims.
Various modifications of the present invention, in addition to those shown and described herein, will be apparent to those skilled in the art of the above description. Such modifications are also intended to fall within the scope of the appended claims.
The foregoing description is illustrative of particular embodiments of the invention, but is not meant to be a limitation upon the practice thereof. The following claims, including all equivalents thereof, are intended to define the scope of the invention.
This application claims priority benefit of U.S. Provisional Application Ser. No. 63/537,932 filed on Sep. 12, 2023, entitled “FAST SPECTRUM MOLTEN-SALT REACTOR (MSR)”, which is incorporated herein by reference in its entirety. The present patent application claims the benefit under 35 U.S.C § 119(e) of the aforementioned provisional application.
Number | Date | Country | |
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63537932 | Sep 2023 | US |