The present disclosure relates to a mixer for mixing and dispensing at least two components from a multi-component cartridge, as well as to a mixing and dispensing assembly comprising such a mixer and a corresponding multi-component cartridge.
It is known to use mixers for mixing at least two components from a multi-component cartridge and dispensing the mixture. Known mixers comprise a mixer housing and a mixing configuration arranged at least partly within the mixer housing. The mixing configuration is defined between at least two inlet openings arranged at a first end of the mixing configuration and at least one dispense opening arranged at an axially opposite end of the mixing configuration and defines a mixing flow path. The two components enter the mixing flow path through the inlet openings and are mixed by the mixing configuration on their way towards the dispense opening, where the achieved mixture is dispensed.
For various reasons like facilitated manufacturing and transportation, improved flexibility or even reusability, the mixers are manufactured independent from the multi-component cartridges and are configured to be coupled thereto for the usage.
It has been determined that this connection has to provide a firm and tight coupling between the mixer and the multi-component cartridge to prevent any leakage from the connection region between the mixer and the multi-component cartridge.
On the other hand, it has to be prevented reliably that a specific mixer is connected to a multi component cartridge for which the mixer was not designed. In particular, one has to note that mixers are specifically designed for specific components to be mixed, for certain specifications for the mixing process itself and for specific multi-component cartridges. Connecting a mixer to a wrong cartridge container generally results in undesired consequences like an insufficient mixing of the various components, the clogging of the mixer or even structural damages to the mixer and to the multi-component cartridge. Thus, it has to be ensured that a mixer is not coupled to a multi-component cartridge, for which the respective mixer was not designed.
It is therefore an object of the present disclosure to provide a mixer which allows a reliable and tight connection with a corresponding multi-component cartridge but which cannot be connected to a multi-component cartridge for which the mixer is not designed. This object is solved by the mixer of independent claim 1. The dependent claims describe further preferable features for such a mixer and a corresponding mixing and dispensing assembly.
According to the present disclosure, a mixer as described above is characterized in that the mixer comprises connection means (or device) configured to connect the mixer to the multi-component cartridge by an axial latching movement followed by a substantially rotational tightening movement and that the mixer comprises a keying means (or element) blocking the axial latching movement, if the multi-component cartridge is not provided with a matching keying configuration.
It was determined, that the substantially rotational tightening movement allows a highly reliable and tight connection between a mixer and the multi-component cartridge. Forming further the keying means, which in particular acts during the latching movement allows a reliable and early-acting configuration preventing the connection to a “wrong” multi-component cartridge and reducing the risk of any damages to the mixer or to the multi-component cartridge. This reduced risk of any damages is in particular achieved by the separation of the keying process from the tightening movement.
Preferably, the keying means are arranged at the mixing configuration.
Thus, it is possible to use one mixing housing for various mixers having different mixing configuration. In other words, the mixer can the adjusted for the usage with specific multi-component cartridges by a simple replacement of the mixing configuration without the need of an adaption of the mixer housing.
Preferably, the keying means are provided in the form of an axially extending protrusion having a specific cross section transverse to the axial direction of the mixer.
It has been found that such an implementation for the keying means is quite simple but reliable and allows a great variety of specific configurations for the keying means.
Preferably, the keying means protrude axially beyond the at least two inlet openings of the mixer.
This configuration allows a quite compact overall configuration.
Preferably, the mixer comprises at least one retaining ring including the connection means.
Positioning the connection means on or in a retaining ring allows the usage of one common mixer housing for mixers with various different connection means by just adapting the retaining ring.
Further preferably, the retaining ring is clipped onto the mixer housing via a latching means (or device) separate from the connection means. In particular the retaining ring is coupled via the latching means to the mixer housing axially fixed but rotationally movable.
Such a latching coupling of the retaining ring with the mixer housing allows a quite flexible and easy combination of a specific connection means with a mixer housing.
Coupling the retaining ring axially fixed but rotationally movable to the mixer housing allows a very tight connection between the mixer and the multi-component cartridge. In particular, it is possible to position the inlet openings of the mixer directly onto the outlet openings of the multi-component cartridge already during the latching movement, while during the rotational tightening movement, the inlet openings of the mixer are not moved with respect to the outlet openings of the multi-component cartridge in a rotational manner.
Preferably, the connection means are configured such that the mixer can be released from the multi-component cartridge by a substantially rotational movement followed by an axial unlatching movement with respect to the multi-component cartridge.
Such a releasing, which in particular is possible non-destructively, allows the re-usage of the mixer for further multi-component cartridge after the usage with a first multi-component cartridge.
Preferably, the connection means comprise at least one, in particular two, latching arm(s) formed of an elastic material.
Such latching arms depict a quite reliable but cost-efficient possibility for forming the connection means. In particular, the latching arm of the latching arms form a substantially rotational symmetric configuration around the longitudinal center axis of the mixer.
Further preferably, each latching arm is extending radially inward with respect to the longitudinal center axis of the mixer and comprises a substantially axially extending latching arm section, which is deformed elastically in the radial directing during a latching and/or unlatching movement.
This implementation is very compact and results in a protection of the latching arms, in particular by a housing of the retaining ring.
The present disclosure further refers to a mixing and dispensing assembly for mixing and dispensing at least two components, wherein the mixing and dispensing assembly comprises a multi-component cartridge, and a mixer as described above. The multi-component cartridge has at least two component reservoirs filled with different components to be mixed and each connected to at least one separate outlet opening. The mixer is connected via the connection means to the multi-component cartridge such that each outlet opening of the multi-component cartridge is coupled to one of the inlet openings of the mixer.
Of course, the various components to be mixed have to have a quite low viscosity, but they do not have to have the same viscosity. Possibly varying viscosities are balanced by the specific implementation of the mixing configuration. Preferably, the various components are liquids. However, in principle also configuration in which at least one of the components is a gas or a solid are possible. Besides, is it noted that the component reservoirs can have different sizes and/or maximum volumes, if desired. Alternatively, it is possible that the component reservoirs are formed identically with respect to each other but are filled with different amounts of the various components. For example, one of two identical component reservoirs can be filled fully with a first component, while the second one is filled only half with a second component. Finally, it is pointed to the fact that the component reservoirs cannot just differ with respect to their filling or structural configuration from each other, but alternatively or additionally also with respect to other components of the multi-component cartridge. For example, the various outlet openings can differ from each other (and thus also the corresponding inlet openings of the mixer) or further supplementary components like a cooling configuration or similar could be provided for at least one of the component reservoirs. Thus, a great variety of different implementations for such an assembly and in particular for a corresponding mixer is imaginable by a skilled artisan, all using the advantageous connection and keying configuration in accordance with the present disclosure.
Further preferably, the multi-component cartridge comprises a cartridge head including the at least two outlet openings, a connection configuration configured to be engaged with the connection means of the mixer and a keying configuration configured to match with the keying means of the mixer.
The usage of such a cartridge head comprising the main features for the connection and keying allows a quite compact overall configuration.
Further preferably, the connection configuration and the connection means are configured such that the mixer can be clipped to the multi-component cartridge only in a particular rotational and axial orientation of the various components of the mixer with respect to the cartridge head.
This configuration prevents any miss-alignments between the mixer and the multi-component cartridge during the substantially rotational tightening movement and thus damages to the mixer and to the multi-component cartridge during the connection process.
The specific orientation between the mixer and the multi-component cartridge can be supported by the specific configuration of the keying means and the keying configuration and/or further provided alignment means.
Further preferably, the connection means of the mixer and the connection configuration of the multi-component cartridge are configured such that a central axis defined by the connection means of the mixer perpendicular to the longitudinal center axis of the mixer has to be positioned in a specific rotational angle with respect to a central axis defined by the outlet openings of the multi-component cartridge perpendicular with respect to the longitudinal center axis of the multi-component cartridge for the latching movement, while in the finally connected state, the two central axes are aligned with each other.
The rotational miss-alignment and the rotational alignment has to be seen in a view following the longitudinal center axis of the mixer and of the multi-component cartridge. In other words, the connection means of the mixer can only be clipped to the connection configuration of the multi-component cartridge in a specific rotational miss-alignment of the two central axes. The substantially rotational tightening movement results in the alignment of these two axes. In this regard, it is pointed to the fact that preferably, a corresponding central axis the inlet openings of the mixer is rotationally aligned with the central axis of the outlet openings of the multi-component cartridges during both of the latching movement and of the tightening movement. In other words, the inlet openings of the mixer are aligned with the outlet openings of the multi-component cartridge already at the very beginning of the connection process and are moved purely axial along the longitudinal center axis of the mixer and of the multi-component cartridge during both the latching movement and the tightening movement. This allows a very tight connection between the mixer and the multi-component cartridge.
Further preferably, the connection configuration comprises at least one, in particular two, connection protrusion(s) radially extending from the longitudinal center axis of the multi-component cartridge.
This configuration is quite simple but highly reliable, in particular is combined with radially inwardly extending latching arms of a connection means of the mixer.
Further preferably, the at least one connection protrusion has a wedge form and is oriented in such a manner that during the rotational tightening movement, the mixer is pressed onto the cartridge head.
Such a wedge form is very robust and was found to depict a quite preferable possibility for the implementation of the connection protrusions.
Further preferably, the multi-component cartridge comprises an alignment and abutment configuration, in particular in the form of an axially extending protrusion, configured to limit the rotational tightening movement of the mixer and to indicate the completion of the connection process.
Is has been found that such an alignment and abutment configuration helps and guides a user intending to connect the mixer to the multi-component cartridge during a connection operation substantially. In particular, it prevents an over-rotation of the connection means during the rotational tightening movement and, thus, damages to the mixer and the multi-component cartridge.
Embodiments of the disclosure and supplementary aspects therefor are described in the following with respect to the figures.
In the following, a first embodiment of the present disclosure referring to a mixer 1 for mixing and dispensing at least two components from a multi-component cartridge 3 will be described based on
The mixer 1 comprises a mixer housing 5 and a mixing configuration 7 arranged at least partly within the mixer housing 5 (see
According to the present disclosure, the mixer 1 further comprises a connection means (or device) 17 configured to connect the mixer 1 to the multi-component cartridge 3 by an axial latching movement (“CLICK”) followed by a substantially rotational tightening movement (“TWIST”) as illustrated in
Furthermore, the mixer 1 according to the present disclosure further comprises a keying means (or element) 19 blocking the axial latching movement, if the multi-component cartridge 3 is not provided with a matching keying configuration 21.
As can be seen best in
As illustrated further in
In the illustrated exemplary embodiment, the mixer 1 comprises a retaining ring 23 including the connection means 17. The retaining ring 23 is clipped onto the mixer housing 5 via a latching means (or device) 25 separate from the connection means 17 (see
The connection means 17 of the illustrated mixer 1 is configured such that the mixer 1 can be released from the multi-component cartridge 3 by a substantially rotational untightening movement followed by an axial unlatching movement with respect to the multi-component cartridge 3.
To allow a reliable connection and release movement of the mixer 1, and in particular of the retaining ring 23 with respect to the multi-component cartridge 3, the connection means 17 comprise at least one, here in particular two, latching arm(s) 17a and 17b formed of an elastic material like plastic (see
As can be seen for example in
As further illustrated in
Finally, it is pointed to the fact that in the illustrate embodiment, the multi-component cartridge 3 comprises an alignment and abutment configuration 33. This alignment and abutment configuration 33 is provided in particular in the form of an axially extending protrusion provided in the vicinity of the outlet openings 15a and 15b. It is configured to limit the rotational tightening movement of the mixer 1 and, in particular of the retaining ring 23, with respect to the multi-component cartridge 3. Furthermore, the alignment and abutment configuration 33 indicates the completion of the connection process as soon as the retaining ring 23 reaches its abutment position.
The above described mixing configuration 7 is configured to mix the components received via the inlet openings 9a and 9b when flowing from the inlet openings 9a and 9b along the mixing path through the mixer housing 5 to the dispense opening 11. Thus, a mixture of the two (or more) components can be dispensed at the dispense opening 11.
Three preferable exemplary embodiments for such a mixing configuration 7 are shown in
In
In
In
In general, the components to be mixed with each other are liquids or have at least certain fluidity, and are stored in separate component reservoirs 13a and 13b of the multi-component cartridge 3. Each of these component reservoirs 13a and 13b is connected to its own outlet opening 15a or 15b.
To ensure a satisfying mixing of these components, it is not only possible to adapt the specific configuration and combination of the mixing elements 7a to 7c of the mixing configuration 7, but also to adapt the inlet section of the mixing configuration 7. Preferable configurations for the inlet sections in the vicinity of the inlet openings 9a and 9b of the mixing configuration 7 are illustrated in
As illustrated in
As illustrated in
As further illustrated in
As further illustrated in
Finally, it is pointed to the fact that the cartridge head 29 can be provided with valves 43a and 43b, in particular with one-way valves, for the outlet openings 15a and 15b, preventing the mixture from the mixer to flow back onto the component reservoirs 13a and 13b. Such a configuration is illustrated in
In the following, several supplementary aspects for the present disclosure will be described. For each of these supplementary aspects, an independent set of figures with a specific set of reference numerals and designations of specific components are used. However, a skilled artisan should have no problem in identifying the respective correspondences throughout the various aspects.
For the present disclosure and for further delimitation thereof, in particular the features referring to the specific implementations of the provided mixing configurations are considered highly relevant. In particular the specific implementation of the mixing configurations in the connection area between the mixers and the multi-component cartridges, i.e. in the vicinity of the inlet openings, and the specific structural implementations of the mixing flow paths within the mixer housings are considered relevant as possible aspects for further delimitation of the present disclosure.
In the following, embodiments of a supplementary first aspect will be described with reference to the
The mixing elements 1 and 1′ of
The two successive mixing elements 1 and 1′ are formed substantially in the same way. However, mixing element 1 represents the mirror image of mixing element 1′. The neighboring separating flanges 2 and 2′ cross one another; the open subareas 4 and 4′ are arranged in a mutually offset manner.
The deflecting plates 3 can also subtend an angle a with the cross-sectional plane 3a—see
For efficient manufacture of the three-hole mixing body (
The longitudinal section of
In
It is advantageous for the deflection plates 3 of each element (1, 1′) to lie in a common plane. In the presence of at least two separating flanges 2 per section (three-hole version) several deflection plates 3 can be joined together to form a common plate or a single plate 30 (four-hole version), as shown in
In each of
In place of a circular cross section, the mixer can have a cross section of any other shape, for example that of a square. The angles of crossing between the neighboring separating flanges 2, 2′ can also deviate from 90°. The sections 1a and 1b (see
The mixing elements 1 and 1′ have different numbers of separating flanges 2 and 2′ persection 1a and 1b respectively, namely two and one respectively. One separating flange 2 has a recess 29.
The tube 10 can also be shaped conically (not shown) so that it tapers in the direction of flow. In this case, the mixing bodies 1, 1′ must be constructed in differing sizes corresponding to the varying cross section.
The diagram in
The mixer which can be constructed monolithically of little material, can advantageously be constructed of an economical, combustible plastic by injection molding.
This mixer is especially suitable for use as a one-way article.
The mixer can also be used to mix turbulently flowing media.
In the following, embodiments of a supplementary second aspect will be described with reference to the
The static mixer shown in
The geometrical construction of the mixer structure 1—see
The strings A and B—seen as cross-sections in
How the medium to be mixed is re-directed or reformed in the chamber C2 is indicated by the arrows 6a, 6b, 7a and 7b in
The chambers of the mixer structure 1 are substantially in the shape of a rectangular prism and the passages are rectangular. The walls are executed in the shape of plates. The walls need not have constant wall thicknesses, however; they can for example be executed with a wedge shape as illustrated in
Curved shapes can also be used for the walls, as is illustrated in
In additional to the mixing-active chambers the mixer structure 1 contains “re-layering chambers” S1, S2—see
The meander-like lines in
In
It is as follows: most of the passages between adjacent mixing-active chambers are laterally bounded by the tube 10; for directing the flow, some individual passages are each bounded by a rib 11 arranged at the tube 10. Mixing material that flows along the tube wall is deflected into the interior of the tube 10 by these ribs 11. The mixing quality is thereby improved.
Since, as a rule, highly viscous media are treated by the mixer, large pressure gradients arise in the direction of the Z-axis of the mixer structure 1. These pressure gradients decrease when the wall thicknesses are made smaller. If the walls of the mixer structure 1 are thin, however, there is the danger that the structure will be crushed. The mixer structure 1 can be brought into a more stable form with a suitable reinforcement means (element).
In
Mixers in accordance with
Mixers in accordance with
In the following, embodiments of a supplementary third aspect will be described with reference to the
Seen in the flow direction, i.e. from the bottom of the drawing, one end of each individual mixing element 2 comprises a transversal edge 8 of a transversal guide wall 8′ that is followed by two end sections 6 and 7 extending perpendicularly thereto and including complementary lateral openings 11 and 12, and by a bottom section 9 and a complementary bottom section opening 10, the latter extending between two guide walls 4′, 5′ each of which ends in a respective separating edge 4, 5, where the guide walls are aligned in parallel with the longitudinal centre axis. In the present example, the end sections extend over half the length of the separating edges. The openings, resp. their crosssectional areas, and the length of the webs essentially determine the pressure drop between the inlet and the outlet of the mixer.
The mixing element 2′ following mixing element 2 comprises the same components and structures, but it is superimposed on first mixing element 2 in a position rotated by 180° with respect to the longitudinal axis. The following mixing elements are also identical to mixing element 2 and arranged one after another while rotated by 1800 each as seen in the longitudinal direction. The flow direction is indicated by arrow 13.
During further dispensing, the six streams reach the following mixing element 2′. In the process, on one side of the transversal edge, the mixed and spread streams AG, BG, and CG are displaced through lateral openings 11 and 12, and on the other side of the lateral edge, the spread streams AG, BH, GH are displaced through bottom opening 10, as indicated in
Then, the mixed and spread streams A2.1, B2.1, and C2.1 are displaced outwards through lateral openings 11 and 12, and the mixed streams A2.2, B2.2, and C2.2 are displaced inwards through bottom opening 10, as follows from
In the next step, the displacement occurs in the other direction, i.e. streams A3.1, B3.1 and C3.1 are displaced inwards and A32, B 32 and C3.2 outwards, as shown in
The arrangement and the construction of the mixing elements result in a three phase sequence of the mixing process, in which the composition is first divided, then spread and subsequently displaced, only to be divided, spread, and displaced again in the following step.
This is shown in the diagram of
In an alternative embodiment for a larger mixer, more than two separating edges and guide walls may be provided, e.g. three separating edges and guide walls, which in the case of two components divide the material into more than six streams, while the bottom walls resp. openings are arranged in alternate directions resp. mutually offset. Also, as in the preceding example, a transversal edge is provided, so that the streams are divided into two portions. The result is an analogous configuration of a mixing element comprising more than one transversal edge and more than two separating walls.
Alternatively, it is also possible to operate the mixer in the reversed direction with respect to the flow direction, so that the material first reaches the separating edges rather than the transversal edge. Thus, the composition is first divided into three parts and then, during its passage through the two openings, into two parts. In this inverse flow direction, the two outer streams unite and spread on one half of the transversal edge while the two middle streams unite and spread on the other half of the transversal edge.
In
The two end sections and the bottom section are complementarily associated with bottom section opening 10 between the guide walls and with the two lateral openings 11 and 12 on either side of the guide walls. The openings, resp. their cross-sectional areas, essentially determine the pressure drop between the inlet and the outlet of the mixer.
The mixing element 2′ following mixing element 2 comprises the same components and structures and is disposed on first mixing element 2 in a position rotated by 1800 with respect to the longitudinal axis. Likewise, the following mixing elements are also arranged one after another in positions rotated by 1800 each with respect to the longitudinal axis. The flow direction is indicated by arrow 13.
In
During further dispensing, the six streams reach the following mixing element 2′. In the process, the respective pairs of streams A1.G and A1.H, B1.G and B1.H, and C1.G and C1.H=A1.1 and A1.2, B1.1 and B1.2, and C1.1 and C1.2 are mixed with one another according to
In the next step, a displacement in the other direction results, i.e. stream B2.1 displaces stream B2.2, stream A2.2 displaces stream A2.1, and stream C2.2 displaces C2.1, as appears in
Here also, the arrangement and construction of the mixing elements result in a three phased sequence of the mixing process in which the composition is first divided, then displaced and finally spread, only to be divided, displaced, and spread again in the following step.
This follows from the diagram of
The mixers described above not only provide an intimate mixing of the materials but first of all a lower pressure drop as well as reduced dead volumes as compared to other mixers mentioned in the introduction.
Based on this simplified discussion of the schematic mixing operations, the following variations are possible: In these exemplary embodiments, mixers having rectangular resp. square cross-sections have been described, and the two impinging components have the same cross-sectional area. However, this need not always be the case, but any cross-sectional, resp. volume stream ratio of the two components G and H may be chosen at the inlet section, e.g. between 1:1 and 1:10, whereby the dimensions of the mixing elements remain the same. It is however possible to envisage specially adapted mixing elements. This means that the transversal edge need not be arranged on the center line of the mixing element. The same applies to the distance between the separating edges and the guide walls.
Furthermore, the separating edges and guide walls may be arranged at a mutual angle, and likewise, the end sections and the bottom section as well as the transversal edge may be arranged at a mutual angle, so that the openings are not necessarily rectangular or square. Also, the edges, e.g. the transversal edge, may incorporate a bend. The mixing elements need not be arranged one after another in positions rotated by 180°, but any angle from 0° to 360° is possible.
It is also possible to arrange the previously described mixing elements in an enclosure having a cross section other than rectangular, e.g. in a round, an orbicular, resp. cylindrical, a conical, or an elliptic enclosure.
Whereas the previously described mixing elements provide good mixing properties, the walls arranged at an angle still include dead volumes giving rise to cured material in spite of the improved design. A further reduction of the dead volume is provided by a mixer having mixing elements with curved walls. A mixer of this kind is represented in
The individual sections are not as clearly demarcated here as in the first exemplary embodiment. In contrast to the rectangular mixing element 2, the two guide walls 17′, 18′ form a curved and continuous transition between separating edges 17 and 18 situated at one end thereof and transversal edge 21 at the other end. This curved configuration of the guide walls, resp. their transition to the transversal edge appears in
The operation of this second exemplary embodiment is the same as in the first example. In analogy to the latter, the material stream consisting of the two components G and H is divided into a total of six streams AG, BG, CG, AH, BH, and CH as it leaves the first mixing element 15.
In this example, the mixing operation is effected in analogy to the first exemplary embodiment, whereas the guide walls are no longer arranged in a sharp, rectangular disposition but run towards each other in a V-shaped configuration and have a curved shape. The mixing principle according to
It is conceivable in this exemplary embodiment that the two guide walls 17′, 18′ are provided at the transition to transversal wall 21 with an additional web 152 disposed in the longitudinal axis and transversally to the transversal wall, which would theoretically divide the material into three rather than two parts at the exit near the transversal wall, see
Also, the diagram of
In analogy to the first example, the cross-sectional, resp. volume stream ratios of the components G and H may be different from 1:1, and most importantly, the guide walls leading from the separating edges to the transversal edge may assume a multitude of geometrical shapes while the mixing elements may be reversed to the shown arrangement with regard to the flow direction. Also, the mixing principle is the same in each case, i.e. the central streams mix with each other and spread on one side of the transversal edge, and then the two outer pairs of streams spread on the respective other side of the transversal edge. Furthermore, the successive mixing elements need not necessarily be rotated by 1800 each with respect to the longitudinal axis as shown in
In the exemplary embodiment of
Furthermore, it follows from
In
The exemplary embodiment of
Using the mixer according to
In analogy, when using the mixer according to
A second feature common to all mixing elements are measures for reducing the dead zones, which are particularly important in the case of straight walls and cause volume losses and local curing of the material. To this end, such dead zones are filled in. Different dead zone obturations TZV are indicated especially in
At straight walls, wall layers are formed that cause layer defects during layer formation. For the detachment of such layers, for the promotion of the longitudinal mixing action in the direction of the double guide walls, and for equalizing the concentrations, inclined webs are provided on the inside and on the outside of the guide walls.
In the mixer of
Wall layers appear not only on the guide walls but also on the inner wall of the mixer enclosure. To optimize the layer formation, longitudinal webs are provided which connect the double guide walls on the outside. The longitudinal webs need not be provided in all mixing groups. In the exemplary embodiment of
The suggested measures resp. features are preferably used jointly, but embodiments where only some of the measures are applied are conceivable too.
The flow diagram of the mixing operation is shown in
At A, the two components spread on the respective side of transversal guide wall 55. At B, the portion on the right side moves towards the center and spreads over the entire length of guide walls 50, 51 while the portion on the left side divides into two halves and forms the outer two thirds. At C, these three streams are divided transversally. At D, the left half is guided towards the center and spreads over the entire length of the guide walls while the portion on the right side is divided and the halves reach respective sides of the guide walls, whereupon a transversal edge follows again, etc.
The main features are applicable in the simplified case where the transversal edges and guide walls do not comprise any webs as web 152, which do not change the general mixing principle of the mixing elements. Moreover, the definition of a transversal wall includes a possible duplication of the transversal edge into two parallel transversal walls as this does not change the mixing principle either.
In the following, embodiments of a supplementary fourth aspect will be described with reference to the
In the following the same reference numerals will be used for parts having the same or equivalent function. Any statements made having regard to the direction of a component are made relative to the position shown in the drawing and can naturally vary in the actual position of application.
The counter plug element of
The counter plug element 26 is configured such that the plug element 30 can only be inserted in one direction into the mixer inlet section 14. Thereby the shape of the counter plug element 26 acts as a coding means (element) for the insertion of the generally T-shaped end of the plug element 30.
The outlet openings 24a, 24b are respectively formed in an output surface 32 of the mixer inlet section 14. Adjacent to the outlet opening 24b a recess 34 is formed within the outlet 22b. The recess 34 expands a volume of the outlet 22b relative to the inlet 18b.
The recess 34 has an elongate shape and thereby enlarges and directs a flow path of a component 102b (see
The guide reservoir enables the component 102b to be directed into inlets 36 (see
In order to improve the introduction of the components 102a, 102b into the mixing element 16, the outlets 22a, 22b of the mixer inlet section 14 are spaced less far apart than the corresponding inlets 18a, 18b.
The outlet opening 24a is approximately a tenth of the size of the outlet opening 24b. This is because the mixer inlet section 14 is used for multi-components having a medium to high mixing ratio such as 4:1 and 10:1, this means that one of the components is introduced into the mixing element at a ratio of 4:1 or 10:1 with respect to the other component.
The inlets 18a, 18b are in fluid communication with the respective outlets 22a, 22b, so as to guide components from the cartridge 100 to the mixing element 16.
The alignment means 20a, 20b are used in order to align the mixer inlet section 14 with the cartridge 100. In order to connect the mixer inlet section 14 of the static mixer 10 to the cartridge 100 in a coded and aligned manner the alignment means 20a, 20b have a different size so that these can only be positioned in one way. Moreover, the alignment means 20a, 20b have a generally T-shaped cross-section for this purpose. Attachment means (not shown) such as a retainer nut can additionally be used to, at least intermittently fixedly, connect the static mixer 10 to the cartridge 100.
Having regard to the high ratio mixer inlet section, the inlets 18a, 18b are also of different size so that these can only be placed on to the cartridge 100 in one way and thereby also act as coded alignment means.
Moreover, one can see a side view of the generally T-shaped alignment means 20a, 20b in
The mixer inlet section 14 has a projection 40 arranged adjacent to the output surface 32. This projection is adapted to cooperate with a groove 42 (see
One can see how the flow path 44b between the inlet 18b and the outlet 22b is directed towards the longitudinal axis A. Through the provision of the recess 34, the diameter of the flow path 44b (the same is true in analogy for the flow path 44a) experiences no constrictions in the region of the outlet 22b. This is because a distance between the mixer housing 12 and the recess 34 is selected such that the diameter of the flow path 44b is kept at least substantially equal throughout the mixer inlet section 14 and up to the mixing element 16. For this reason, the flow of the component 102b experiences significantly less flow resistance on its passage through the mixer inlet section 14 up to the mixing element 16 on being discharged from the cartridge 100 in comparison to prior art static mixers (not shown). Likewise, the flow path 44a between the inlet 18a and the outlet 18b is shifted towards the longitudinal axis A.
The individual mixer elements 46 are connected to one another by struts 54, with the struts 54 also acting as further guide and deflecting walls. The number of mixer elements 46 and the corresponding length of the struts 54 is selected in dependence on the kind of material that is to be dispensed with a certain static mixer 10. For some applications five mixer elements 46 may be sufficient whereas for others ten or more mixer elements 46 may need to be connected to one another by struts 54.
Likewise, the flow path 44b extends from the inlet 18b via the outlet 22b of the mixer inlet section towards inlets 36 of the mixing element 16. The flow path 44a is smaller in diameter than the flow path 44b, as the mixer inlet section 14 and the mixing element 16 currently employed are used for high mixing ratios of e.g. 4:1 and 10:1.
Moreover, the section shown in
Both
Moreover, the shift of the flow paths 44a, 44b takes place within the mixer inlet section 14, so that a spacing between the mixer inlet section 14 and the mixing element 16 can be reduced leading to a further reduction in the residual volume remaining in the static mixer 10. This is advantageously achieved in a mixer inlet section 14 having the same height as prior art mixer inlet sections (not shown).
As the outlets 22a, 22b have the same size, the side view of
Like with the outlet 22b of
As can be seen in the section of
The wall section 56 shown in the side view of
Using the molding devices Ma, Mb mixer inlet sections 14 and mixing elements 16 as described herein can be produced.
In the following, embodiments of a supplementary fifth aspect will be described with reference to the
The mixer housing is provided with longitudinal ribs 8 that end at the larger diameter 9 of the mixer housing 2. The two lateral ends of the ribs are formed as bayonet lugs 10 and 11 cooperating with the bayonet retaining means of the cartridge. As follows from
The mixer element group 3 is connected to the separated inlet parts 6 and 7 and is disposed in such a way within the housing that the housing itself is rotatable around the mixer element group 3 with attached inlet parts 6 and 7, which are
In
In
The ring-shaped bayonet means provides, in particular, for increased strength of the bayonet retaining means and increased structural rigidity of the outlet end of the cartridge when, during dispensing, the hydraulic forces transmitted from the attached mixer are at a maximum. This arrangement is a substantial improvement in comparison with the prior art bayonet prongs.
In both described cases, in order to attach the mixer to the cartridge, the mixer can only be aligned with its bayonet lug widths corresponding to the different width cutouts of the bayonet sockets, then pressed onto the cartridge such that when the mixer is in place and the outlets and inlets are connected, the mixer housing 2 is rotated by 900 for the engagement of the bayonet lugs 10, 11 in the bayonet retaining means 21 of the cartridge. This attachment method prevents contamination of one component by the other at the mixer-cartridge interface yet enabling a quick coded attachment of the mixer.
It follows in particular from
Cartridge 35 (see
When connecting the mixer to the cartridge, the nose piece 36 on the cartridge fits into slot 30 of the mixer inlet section 27. This coded connection method assures not only one alignment possibility but also axial mixer attachment without rotation of the mixer housing, thus preventing contamination of one component by the other at the cartridge/mixer interface.
There are other coding means possible at the dispensing apparatus or cartridge and at the accessory for the coded alignment of the accessory to the dispensing apparatus or cartridge, e.g. pins or protruding parts of all kind fitting into a recess or cavity or slot.
The aforementioned separating means serves to maintain separation of the material flows up to the first dividing element 3D of the mixer element group 3. This separating means can have chambers with equal cross-sectional areas or have a cross-sectional area ratio other than 1:1. For example, the ratio of the cross-sectional areas of the separating chambers can be adapted to the cross-sectional areas of the containers 76 and 77 of cartridge 75, respectively to its metering ratio. The separating means is fixedly connected to the mixer element group 3.
The cartridge 75 has the same attaching means as in
The embodiment according to the
The locking ring 51 (see
The mixer side edge 54 has two opposite cutouts 56 and 57 of different width corresponding to the lugs 10 and 11 of the mixer for insertion in one position only. These two cutouts are arranged at 900 to the cutouts 55 of the cartridge side edge.
Thus, when the mixer 59 is to be attached to the locking ring on the cartridge and the locking ring is rotated by 90°, the remaining inside flange parts of both the cartridge side edge and the mixer side edge serve as bayonet retaining means to encompass the mixer lugs 10 and 11 as well as the lugs 44 of the attaching means 47 of the cartridge for strong securement.
The above described system of the coded attachment of the mixer also allows for the coded attachment of closure caps, adapters etc., thus preventing cross contamination and allowing closure cap re-use.
The first embodiment of a coded closure cap 61,
In this embodiment it is shown how the sealing effect of a plug at the cartridge outlet can be improved by providing the male plug 63 with a second rim 63A reaching over the female cartridge outlet. The provision of such a male plug with a circumferential rim is of course not limited to this example.
The rotatable attaching means has two bayonet lugs 64 and 65 of different widths corresponding to the lugs 10 and 11 of mixer 1 of
The second embodiment,
The third embodiment of a coded closure cap 71,
The ring-shaped bayonet attachment means of the cartridge ensures a better stability of its outlet area and stronger retaining of the bayonet lugs compared with prior art bayonet attachment means.
In the case of utilizing the advantages of the ring-shaped bayonet socket alone and without the need for coded attachment, the bayonet lugs 10 and 11, 32 and 33, 64 and 65 at the mixer or closure cap or accessory as well as the corresponding bayonet cutouts 19 and 20 at the retaining means at the cartridge or 56 and 57 at the locking ring 51, may have the same widths. This applies also in the case when more than two lugs and corresponding cutouts are used, for example three or four respectively.
The
The mixer housing 81 is provided with longitudinal ribs 8, which end at the larger diameter 85. The larger end of the mixer housing has a nose piece 89, which provides a highly visible coded guide for alignment and insertion into the slotted prong 90 of the cartridge. The mixer housing 81 is also provided with a ring-shaped bayonet socket attachment means 100 comprising two bayonet flange parts 94 and 95 acting as bayonet retaining means, having two cutouts 96 and 97 in between.
The cartridge 86 has two cylindrical containers 87 and 88 with the distanced outlets 14 and 15 for fitting and sealing within the mixer inlet section 82. The cartridge front 86A is provided with a slotted prong 90 and a guide piece 91 for preventing incorrect insertion of the mixer and further with two bayonet flanges 92 and 93 with tapered wedge-shaped edges, corresponding in width with the mixer cutouts 96 and 97, and with reduced diameter cutouts 98 and 99 in between.
For attaching the mixer to the cartridge, the mixer inlet part 82 is introduced into the cartridge by aligning the nose piece 89 of the mixer housing within the slotted prong 90 while the part 91 acts as a guide piece as the mixer inlets are pushed onto and over the cartridge distanced male outlets 14 and 15 such that the cartridge flanges 92 and 93 correspond to and enter within the mixer cutouts 96 and 97. Upon rotating the mixer housing, the mixer bayonet flange parts 94 and 95 progressively move against the cartridge flanges 92 and 93, because of their tapered wedge shaped depth, forcing the mixer 80 against the cartridge front 86A. During this mixer to cartridge attachment, the mixer housing 81 rotates 90° about the stationary integral internal mixer parts. The above bayonet arrangement, wherein the ring-shaped bayonet socket is at the accessory, as shown for a rotating mixer housing, can also be used in analogous manner for previously shown embodiments and for the closure caps, with the exception of the locking ring solutions. Alternative coding means arranged around the outer periphery of the mixer housing are possible or is achieved by different widths of cutouts and matching flange parts.
The mixer housing 102 is provided with longitudinal ribs 8 which end at the larger diameter 106, the two lateral ends of, which are formed as bayonet lugs 107 and 108,
The cartridge 109,
The mixer housing 116 is provided with longitudinal ribs 8, which end at the larger diameter 120, the two lateral ends of which are formed as bayonet lugs 121 and 122,
The cartridge 123 has two cylindrical containers 124 and 125 with one distanced male outlet 126 and one distanced female outlet 127 for, respectively, fitting and sealing within the separate female inlet 119 and over the separate male inlet
The embodiments of
onto the cartridge and by rotating the mixer housing 131 about the integral internal mixer parts comprising separate male inlets 133 and 134, the separated chambers 133A and 134A and the mixer element group 3. The mixer element group or part thereof could also be prealigned and be fixedly assembled within the mixer housing.
The mixer housing 131 is provided with longitudinal ribs 8 which end at the larger diameter 135, the two lateral ends of, which are formed as bayonet lugs 136 and 137,
The cartridge 138 has two cylindrical containers 139 and 140 with two distanced female outlets 141 and 142 for receiving and sealing over the separate male inlets 133 and 134. The cartridge front 143,
In this embodiment the bayonet lugs and the sector shaped bayonet sockets have approximately the same width. The coding is achieved by other coding means on the mixer and on the cartridge. The cartridge front 143 is provided with a T-shaped protrusion 151 arranged between the two outlets and the mixer inlet face is provided with a similar protrusion 152 arranged off centre between the mixer inlets, see
The two T-shaped coding means allow the attachment of the mixer in one orientation only since, when putting the mixer onto the cartridge such that when the two protusions are laying one upon the other, they will prevent the introduction of the mixer inlets into the cartridge outlets and also any contact between the cartridge outlets and the mixer inlets or plugs of closure means thus preventing cross contamination and prohibiting mixer/accessory attachment. It is obvious that the coding protrusions can have any shape other than a T-form, and could be, e.g., in the form of a keyway allowing only one defined position in which to introduce the mixer having a corresponding protrusion, or two differently shaped keyways and corresponding protrusions.
The coded alignment can be facilitated by visual coding means, e.g., a marking 153 at the cartridge outlet end and a marking 154 at the bayonet lug 137 of the mixer on the same side as the coding protrusion.
In the embodiment of
The mixer housing 156 is provided with longitudinal ribs 8, which end at the larger diameter 159, the two lateral ends of which are formed as bayonet lugs 160 and 161,
These bayonet lugs 160, 161, can be provided each with a rib 167,
The cartridge 162 has two cylindrical containers 163 and 164 with two distanced female outlets 165 and 166 for receiving and sealing over the separate male inlets 157 and 158. The cartridge front 168,
In
The passages can be wholly curved, without straight parts, and wholly or partly curved passages can also be provided on the ring-shaped bayonet attachment means.
In order to prevent any inadvertent contact whatsoever of the mixer or accessory inlet or inlets with the cartridge outlet or outlets by any form of tilting or tipping of one against the other during incorrect alignment the larger cutout 195 at the mixer is provided with a V-shape nose 192 corresponding to a V-shape incision 193 at the larger socket 169 such that the mixer is kept outside of the narrower bayonet socket 170 by the V-shape nose 192.
In this embodiment also the coded alignment can be facilitated by visual coding means, e.g., marking 153 at the cartridge and marking 154 at the corresponding lug.
In case no univocal attachment of a mixer to the cartridge 162 is necessary the cutouts between the lugs of the mixer must be large enough to fit over the larger retaining means of the cartridge, whereas the visual coding means rest the same as previously described.
In the embodiment according to
The mixer housing 174 is provided with longitudinal ribs 8, which end at the larger diameter 178, the two lateral ends of which are formed as two diametrically opposed sector-shaped bayonet sockets 179 and 180 (see
The cartridge 183 has two cylindrical containers 184 and 185 with two distanced female outlets 186 and 187 for fitting and sealing over the separate male inlets 176 and 177. The cartridge front 188,
The lugs and the cutouts have approximately the same width. Thus, the required coding is achieved by other coding means on the mixer and on the cartridge. Therefore, the cartridge front 188 is provided with the T-shaped protrusion 151 arranged between the two distanced female outlets and the mixer inlet face is provided with a similar shaped protrusion 152 arranged off center between the mixer inlets. See
The two T-shaped coding means allow the introduction of the mixer in one position only, since the placing of the mixer onto the cartridge is such that, when the two protusions are laying one upon the other, they will prevent the introduction of the mixer separate male inlets into the cartridge distanced female outlets as well as any contact between the cartridge outlets and the mixer inlets, thus prohibiting cross contamination and mixer/accessory attachment. It is obvious that the coding protrusions can have any shape other than a T-form.
There are situations where the T-shaped coding protrusion give not a 100% protection to warrant no cross-contamination. In the
The cartridge 210 of
In addition to the cartridge of
The mixer housing 156 is provided with longitudinal ribs 8, which end at the larger diameter 159, the two lateral ends of which are formed as bayonet lugs 160 and 161 cooperating with the sector shaped bayonet retaining means of the cartridge. This mixer 214 can also have two enlargements, e.g., one 159 at the inlet, lodging and sealing against the separate inlets 157, 158, followed by the second part 159A having an intermediate diameter and lodging and sealing against the separating means 157A, 158A. The bayonet lugs have the same widths but the gaps or cutouts 194, 195 between them are different, corresponding to the different widths of the sector shaped bayonet sockets on the cartridge, and have also ribs.
In addition to the mixer of
The
All these coding protrusions prevent efficiently tilting of the mixer during attachment to the cartridge and hence cross-contamination.
The coded alignment can be facilitated by visual coding means, e.g., the marking 153 at the cartridge, opposite the protrusion and the marking 154 at the lug of the mixer near the coding protrusion.
It follows from the embodiment according to
This latter arrangement provides for a further coding means since only one position is possible for matching the mixer or closure means to the cartridge. This mixed arrangement of coding and coding means is independent from the manner of attachment with a coupling ring, locking ring or rotatable mixer housing.
While the different widths of the bayonet lugs provide for a distinct coding means, it might be advantageous to enhance this effect by visualisation of the coding by optical means such as different colors, a notch and a marking or by providing one lug of the accessory with a cutout and the corresponding nose at the cartridge bayonet means. This can be done either for visual marking one of the coding parts or for the coding itself.
Cartridges separated with one single wall, e.g., according to U.S. Pat. No. 5,333,760, cannot exclude chemical migration through such a single wall separation barrier and therefore separation at the cartridge outlets is not sufficient
It follows in particular from the
The present aspect, is not limited to air gap separated containers and applies as well to cartridges with containers separated by one single wall according to
It follows from the above description that the inventive cartridge to accessory attachment combination provides in particular for cartridge containers separated by an air gap up to and including the individual outlets and for a port to port coded alignment for same or dissimilar size ports, with no cross-contamination caused by rotation or random attachment, while maintaining separation past the interface and well into the mixer, so as to hinder the spreading of any possible reaction and plugging of the components at the interface and back into the cartridge outlets. This combination also provides optimization of the mixing performance especially, but not uniquely, for ratios other than 1:1.
While the foregoing description and the drawing of the cartridge embodiments pertained to multi-component cartridges with side-by-side containers the teaching of the present aspect is not limited thereto and can be applied as well to cartridges with concentric containers or otherwise arranged and formed containers.
However, the principle of coded attachment ensures both the correctly aligned connection of a mixer or accessory to cartridge outlets since only one position of the mixer or accessory is possible and, in the case of the re-connection of mixer or closure cap to a cartridge, eliminates the possibility of cross-contamination.
Furthermore, and in respect to mixers, all the above described embodiments have the advantage of comprising the minimum number of parts and of being compact, resulting in low molding and assembly costs since the whole inlet section comprising the separating means and the mixer element group is made in one piece. Also, the integral construction of this internal part ensures proper alignment,
In the case of the first embodiment according to
In this case—and as seen from the mixer inlet to the mixer outlet—the leading edge of the first element of the mixer element group, or of a portion thereof, must be fixedly assembled within the housing in a pre-aligned position.
Therefore, after rotating the housing so as to attach the mixer to the cartridge, correct alignment of the elements is achieved such that each of the two material streams leaving the separating means, or the first element group attached to the separating means, will be evenly divided by the leading edge of the first element of the element group, or portion thereof attached to the housing, for optimum mixing efficiency.
It is evident that instead of cylindrical inlets and outlets, D-shaped or differently shaped similar or dissimilar sized inlets and outlets are possible. Furthermore, the same principle can also be used for a dispensing device, or cartridge, for more than two components.
In addition to the accompanying set of claims, several side aspects of the present disclosure are described in the following.
Supplementary first aspect:
A supplementary first aspect refers to a mixer arranged in a tube with a tube axis defining the general direction of a flow of materials for mixing, the mixer including at least one mixing element which comprises:
The above described mixer which includes a plurality of the mixing elements oriented along the tube axis forming a series of neighboring mixing elements, wherein each pair of neighboring mixing elements have the at least one first
The mixer of the supplementary first aspect which includes a plurality of the mixing elements oriented along the tube axis forming a series of neighboring mixing elements, wherein each pair of neighboring mixing elements have the first open subareas of one neighboring mixing element adjacent to and offset from the second open subareas of another neighboring mixing element.
The mixer of the supplementary first aspect, wherein the first separating flanges divide the first axial section into subsections of approximately equal sizes.
The mixer of the supplementary first aspect, wherein the at least one second separating flange crosses the at least one first separating flange at an angle of about 90°.
The mixer of the supplementary first aspect, wherein the first axial section and the second axial section are approximately equal in size.
The mixer of the supplementary first aspect which includes a plurality of the mixing elements oriented along the tube axis, wherein at least one of the mixing elements has a length along the tube axis defined between the first open boundary of the at least one first separating flange and the second open boundary of the at least one second separating flange, the tube has a maximum tube diameter, and the length is smaller than the maximum tube diameter.
The mixer of the supplementary first aspect, wherein the length is smaller than half of the maximum tube diameter.
The mixer of the supplementary first aspect, wherein the plurality of deflecting plates lie in a common plane.
The mixer of the supplementary first aspect, wherein the plurality of deflecting plates form a single plate.
The mixer of the supplementary first aspect, wherein at least one of the plurality of deflecting plates is inclined by an angle (alpha) relative to a cross-sectional plane of the tube which is
The mixer of the supplementary first aspect, wherein the angle (alpha) is less than 300.
The mixer of the supplementary first aspect which includes a plurality of the mixing elements oriented along the tube axis, wherein the mixing elements form a monolithic structure.
The mixer of the supplementary first aspect, wherein the monolithic structure is made by injection molding.
The mixer of the supplementary first aspect which includes a plurality of the mixing elements oriented along the tube axis forming a series of neighboring mixing elements, wherein the first open boundary of each mixing element is adjacent to and spaced from the second open boundary of a neighboring mixing element.
The mixer of the supplementary first aspect, further comprising a plurality of connection elements which connect each mixing element with the neighboring mixing element.
The mixer of the supplementary first aspect, wherein the tube is square or circular in cross-section.
The mixer of the supplementary first aspect, wherein the at least one first separating flange and/or the at least one second separating flange have strengtheners or flow deflectors.
The mixer of the supplementary first aspect which includes a plurality of the mixing elements oriented along the tube axis forming a series of neighboring mixing elements, wherein the at least one first separating flange of each mixing element has a slot with which the at least one second separating flange of a neighboring mixing element cooperates to connect the neighboring mixing elements together.
The mixer of the supplementary first aspect, wherein at least one of the at least one first separating flange, the at least one second separating flange, and the plurality of deflection plates is nonplanar.
The mixer of the supplementary first aspect, wherein at least one of the at least one first separating flange, the at least one second separating flange, and the plurality of deflection plates has a recess.
The mixer of the supplementary first aspect which includes a plurality of the mixing elements oriented along the tube axis, wherein the tube is conical tapering in the direction of the tube axis and the mixing elements are differently sized in accordance with
The mixer of the supplementary first aspect which includes a plurality of the mixing elements oriented along the tube axis, wherein at least one mixing element has different numbers of the first separating flange and second separating flange from another
Utilization of the mixer of the supplementary first aspect for mixing materials including plastics, resins, glues or other viscous materials, wherein the Reynolds number for the materials flowing through the mixer is less than 1.
Supplementary second aspect:
A supplementary second aspect refers to a static mixer comprising:
The mixer of the supplementary second aspect, wherein the re-layering chambers are arranged in pairs which are connected by one of the first, second and third lateral passages of each re-layering chamber.
The mixer of the supplementary second aspect, wherein each pair of the re-layering chambers are directly connected.
The mixer of the supplementary second aspect, wherein the plurality of chambers further include intermediate chambers having first and second lateral passages and each pair of the re-layering chambers are indirectly connected by one of the intermediate chambers.
The mixer of the supplementary second aspect, wherein the bundle has four chambered strings.
The mixer of the supplementary second aspect, wherein the mixing-active chambers are substantially formed alike.
The mixer of the supplementary second aspect, wherein the mixing-active chambers connected by the passages between adjacent chambered strings are so arranged as to be displaced by half a chamber length in the direction of the tube with respect to one another.
The mixer of the supplementary second aspect, wherein the bundle has nine chambered strings, only eight of the nine chambered strings comprise mixing-active chambers, and one remaining chambered string comprises intermediate chambers which provide indirect connections between the mixing-active chambers.
The mixer of the supplementary second aspect, wherein some of the plurality of chambers of the chambered strings include at least one passage partially bounded by a rib for deflecting a flow through the passage.
The mixer of the supplementary second aspect, wherein the plurality of chambers of the chambered strings have substantially a form of rectangular prisms.
The mixer of the supplementary second aspect, wherein the plurality of chambers of the chambered strings have passages which are substantially rectangular.
The mixer of the supplementary second aspect, wherein the chambered strings include walls separating adjacent chambers with the passages of the adjacent chambers formed through the walls,
The mixer of the supplementary second aspect, wherein the bundle of chambered strings is formed by injection molding.
The mixer of the supplementary second aspect, wherein the bundle of chambered strings is reinforced by strips which are arranged at a periphery of the bundle in the direction of the tube.
The mixer of the supplementary second aspect, wherein the bundle of chambered strings is in the form of a monolithic structure.
Supplementary third aspect:
A first embodiment of a supplementary third aspect refers to a static mixer comprising mixing elements for separating the material to be mixed into a plurality of streams, as well as the layered junction of the same, including a transversal edge and guide walls that extend at an angle to the transversal edge, as well as guide elements arranged at an angle to the longitudinal axis and provided with openings,
A second embodiment of the supplementary third aspect refers to a static mixer comprising mixing elements for separating the material to be mixed into a plurality of streams, as well as the layered junction of the same, including separating edges and a transversal edge that extends at an angle to the separating edges, as well as deflecting elements arranged at an angle to the longitudinal axis and provided with openings, wherein the mixing element comprises at least two separating edges with following guide walls with lateral end sections and with at least one bottom section disposed between the guide walls, and a transversal edge arranged at one end of a transversal guide wall, thereby defining at least one opening on one side of the transversal edge and at least two openings on the other side of the transversal edge.
The mixer of one of the two embodiments of the supplementary third aspect, wherein the sections of the guide walls are plane and arranged at a mutual angle.
The mixer of one of the two embodiments of the supplementary third aspect, wherein the enclosure of the mixer has a round cross-section.
The mixer of one of the two embodiments of the supplementary third aspect, wherein the enclosure of the mixer has a rectangular cross-section, the at least two separating edges with the following guide walls are arranged perpendicularly to the at least one transversal edge with the transversal guide wall, and the lateral end sections and the bottom section are arranged perpendicularly to the guide walls.
The mixer of one of the two embodiments of the supplementary third aspect, wherein the guide walls are curved, the at least two guide walls having the separating edges at one end of the mixing element, ending in a transversal edge arranged at the other end of the mixing element.
The mixer of one of the two embodiments of the supplementary third aspect, wherein the enclosure of the mixer is round and the mixing element comprises at least two separating edges and one transversal edge connected by guide walls including two lateral end sections and at least one bottom section, the connecting guide walls forming a curved and continuous transition between the separating edges and the transversal edge.
The mixer of one of the two embodiments of the supplementary third aspect, wherein the successive mixing elements are each arranged in a position rotated about the longitudinal axis.
The mixer of one of the two embodiments of the supplementary third aspect, wherein the successive mixing elements are each rotated by 180° about the longitudinal axis.
A third embodiment of the supplementary third aspect refers to a static mixer comprising mixing elements for separating the material to be mixed into a plurality of streams, as well as uniting the same in a layered manner, including separating edges and a transversal edge that extends at an angle to the separating edges, as well as deflecting elements arranged at an angle to the longitudinal axis and provided with openings, wherein the mixer comprises mixing groups including mixing elements for the division into a plurality of streams, and wherein at least one re-layering element is disposed between the mixing groups.
The mixer of the third embodiment of the supplementary third aspect, wherein the mixer successively comprises a first mixing group including mixing elements, followed by a re-layering element which in turn is followed by a second mixing group, and so on, the entrance edge of the re-layering element extending essentially perpendicularly to the transversal edge of the last mixing element of the mixing group, and the second mixing group being reversed by 1800 with respect to the flow direction such that the lateral edge of the mixing element extends essentially perpendicularly to the outlet edge of the mixing helix.
The mixer of the first embodiment of the supplementary third aspect, wherein the height of the guide walls is greater than the height of the transversal guide wall.
The mixer of the second embodiment of the supplementary third aspect, wherein the height of the transverse guide wall is greater than the height of the guide walls.
The mixer of the first embodiment of the supplementary third aspect, wherein the height of the guide walls amounts to 1.1 to 2.0, preferably 1.5 times the height of the transversal guide wall.
The mixer of the second embodiment of the supplementary third aspect, wherein the height of the transversal guide wall amounts to 1.1 to 2.0, preferably 1.5 times the height of the guide walls.
The mixer of one of the first and the second embodiment of the supplementary third aspect, wherein the guide walls are internally and/or externally provided with inclined webs.
The mixer of one of the first and the second embodiment of the supplementary third aspect, wherein longitudinal webs are arranged between the guide walls of two adjacent
The mixer of one of the first and the second embodiment of the supplementary third aspect, wherein the bottom sections and the guide walls are provided with dead zone obturations.
An application of the mixer of the first embodiment of the supplementary third aspect in the case where the material first reaches the transversal edge,
An application of the mixer of the second embodiment of the supplementary third aspect in the case where the material first reaches the separating edges and the guide walls, wherein the mixing element is designed to divide the material stream into at least six streams and to direct a respective part of the streams to one side of the transversal edge and the other part of the streams to the other side of the transversal edge.
Supplementary fourth aspect:
A first embodiment of a supplementary fourth aspect refers to a static mixer for mixing together at least two components comprising a mixer housing, a mixing element arranged at least partly within the mixer housing and a mixer inlet section having at least two inlets provided at an input side and at least two outlets provided at an output
Surface. The at least two outlets are in fluid communication with the at least two inlets. The mixer housing, the mixing element and the mixer inlet section are formed as separate elements. The mixing element comprises a plug element and the mixer inlet section comprises a counter plug element engaging the plug element. The mixing element and the mixer inlet section are plugged together in a rotationally fixed manner by a plugged connection.
The static mixer according to the supplementary fourth aspect, wherein the mixing element and the mixer inlet section are held together in an axial direction by the plugged connection that is formed by the plug element and the counter plug element and/or by at least one element of the mixer inlet section cooperating with at least one element of the mixer housing.
The static mixer according to the supplementary fourth aspect, wherein the plugged connection, preferably between the plug element and the counter plug element, comprises a clamping connection and/or a frictional connection, such as at least one nose frictionally engaging one of the mixer inlet section and the mixing element, and/or a latching connection of the plug element and the counter plug element.
The static mixer according to the supplementary fourth aspect, wherein the mixing element and the mixer inlet section are aligned in a fixed predefined rotational angular relationship by the plug element and the counter plug element.
The static mixer according to the supplementary fourth aspect, wherein the plug element and the counter plug element comprise coding means, in particular a thickened end or a bulge cooperating with a corresponding recess or groove, allowing the mixing element and the mixer inlet section to be plugged together only in the predefined rotational angular relationship.
The static mixer according to the supplementary fourth aspect, wherein the plug element comprises a wall section provided at an input end of the mixing element and the counter plug element comprises a groove provided at the surface.
The static mixer according to the supplementary fourth aspect, wherein the wall section is arranged between the at least two outlets so as to separate the components leaving the at least two outlets before entering inlets of the mixing element.
The static mixer according to the supplementary fourth aspect, wherein the wall section has a straight planar shape, and/or comprises a thickened end, and/or has at least partially a U-shaped cross section, and/or has at least partially a T-shaped cross section.
The static mixer according to the supplementary fourth aspect, wherein the at least two inlets have respective inlet openings and the at least two outlets have outlet openings, with the outlet openings being formed in the output surface of the mixing inlet section. A surface area of at least one of the inlet openings is smaller than a surface area of the corresponding outlet opening.
The static mixer according to the supplementary fourth aspect, wherein the output surface of the mixer inlet section has an at least substantially slanted contour at an outlet side of the mixer inlet section with respect to a longitudinal axis of the static mixer, with the outlet side being disposed remote from the inlet side, with the at least substantially slanted contour of the output surface preferably being adapted to a shape of an inlet surface of the mixer housing.
The static mixer according to the supplementary fourth aspect, wherein the static mixer has a longitudinal axis and in that at least two flow paths extend between the at least two inlet and outlet openings. Each inlet and outlet opening has a geometric center, with the geometric center of at least one, preferably of each, of the at least two outlet openings being spaced less far apart from the longitudinal axis than the geometric center of at least one, preferably of each, of the at least two inlet openings.
The static mixer according to the supplementary fourth aspect, wherein in a region of the at least two outlets, the at least two flow paths are configured to cooperate with the mixer housing, preferably with an inlet surface of the mixer housing, to provide a component flow guide region at inlets of the mixing element. The at least two outlets of the mixer inlet section are preferably arranged to at least partly overlap with inlets of the mixing element, in particular with the inlets of the mixing element being formed by the mixing element and/or by spaces formed between the mixing element and an internal wall of the mixer housing.
The static mixer in accordance the supplementary fourth aspect, wherein at least one region of at least one of the at least two outlets adjacent to the corresponding outlet opening is configured such that its cross-section perpendicular to the respective one of the at least two flow paths is enlarged in comparison to the corresponding inlet, in particular such that the flow path extending between the inlet opening and the outlet opening is directed and enlarged in a direction towards at least one inlet of the mixer element.
The static mixer in accordance with the supplementary fourth aspect, wherein at least one recess is provided at an outlet side of the mixer inlet section, wherein one of the at least two outlets opens into a base of the at least one recess and a cross-sectional area of the at least one recess is preferably larger than a cross-sectional area of the one of the at least two outlets. The depth of the recess in the axial direction preferably amounts to at least a third, in particular to at least half of the diameter of the outlet, or is preferably equal to or larger than the diameter of the outlet, with the at least one recess in particular having a cross-sectional shape that deviates from a circle especially such that the at least one recess has an elongate shape that is in particular extended towards the longitudinal axis. Alternatively or in addition to this, the at least one recess is connected to the other one of the at least two outlets and/or to a further recess in a direction transverse to the longitudinal axis.
The static mixer in accordance with the supplementary fourth aspect, wherein the mixing element comprises a plurality of mixer elements arranged one after another for a repeated separation and recombination of streams of the components to be mixed, in particular in that either the mixing element comprises mixer elements for separating the material to be mixed into a plurality of streams, as well as the layered merging of the same, including a transverse edge and guide walls that extend at an angle to the transverse edge, as well as guide elements arranged at an angle to the longitudinal axis and provided with openings. The mixing element comprises a transverse edge and a following transverse guide wall and at least two guide walls ending in a separating edge each with lateral end sections and with at least one bottom section disposed between the guide walls, thereby defining at least one opening on one side of the transverse edge and at least two openings on the other side of the transverse edge. Alternatively, the mixing element comprises mixer elements for separating the material to be mixed into a plurality of streams, as well as the layered merging of the same, including separating edges and a transverse edge that extends at an angle to the separating edges, as well as deflecting elements arranged at an angle to the longitudinal axis and provided with openings. The mixing element comprises at least two separating edges with following guide walls with lateral end sections and with at least one bottom section disposed between the guide walls, and a transverse edge arranged at one end of a transverse guide wall, thereby defining at least one opening on one side of the transverse edge and at least two openings on the other side of the transverse edge.
A second embodiment of the supplementary fourth aspect refers to a dispensing apparatus comprising a multi-component cartridge and a static mixer as described above connected to the multi-component cartridge, with the multi-component cartridge preferably being filled with respective components.
A third embodiment of the supplementary fourth aspect refers to a method of assembling a static mixer, comprising a mixer housing, a mixing element and a mixer inlet section that are formed as separate elements. The method comprising the steps of: engaging a plug element of the mixing element and a counter plug element of the mixer inlet section; and guiding the engaged mixing element and mixer inlet section into the mixer housing to arrange at least a part of the mixing element within the mixer housing. The mixing element and the mixer inlet section are plugged together in a rotationally fixed manner by a plugged connection. The static mixer can preferably be further developed in accordance
A fourth embodiment of the supplementary fourth aspect refers to the use of a static mixer in accordance with any one of the above described configurations or of the above described dispensing apparatus to dispense components from a multi-component cartridge via the static mixer.
It has to be noted that the features of all of the above described aspects of the present disclosure and the further described supplementary aspects can be combined in various manners as long as no technical aspects prohibit any combination. Thus, a skilled artisan will be able to image various possibilities of implementing the present disclosure without leaving the scope of protection defined by the appending claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 22166364.4 | Apr 2022 | EP | regional |
This Application is a U.S National Stage application of International Application No. PCT/EP2023/058447, filed Mar. 31, 2023, which claims priority to European Application No. 22166364.4, filed Apr. 1, 2022, the contents of each of which are hereby incorporated by reference.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2023/058447 | 3/31/2023 | WO |