The present invention relates to a mixer and an apparatus comprising the mixer.
Mixers are used for mixing several components. The latter can be gaseous, liquid or solid and miscible or non-miscible. Mixing is an operation which occurs in all types of industry, which gives it considerable importance.
EP-A-0,325,865 discloses a mixer for mixing cooking ingredients. This mixer comprises a mixing device in the form of a recumbent U, comprising two upper and lower horizontal branches, connected to each other at one of their ends by a vertical branch. The lower horizontal branch comprises a vane for mixing the ingredients. The device is driven in rotation by a vertical shaft at the free end of the upper horizontal branch. The rotation of the recumbent U by the vertical shaft effects the rotation of the vane about a horizontal axis by a transmission in the U. This mixer has the drawback that the ingredients are not only mixed by the vane but also by the other branches of the U which beat the ingredients during their rotation about the vertical shaft. Consequently, mixing is difficult to control and not uniform.
FR-A-2,336,168 discloses a mixer. According to one embodiment, the mixer comprises a first, substantially vertical, shaft driven in rotation about its vertical axis and driving a second shaft about an axis that is inclined relative to the axis of the first shaft. The second shaft is driven by the first shaft via an angular member in the centre of a sphere. The second shaft carries a stirring member. A movement of the assembly about the axis of the vertical shaft can result only from the torque caused by the rotation of the stirring member about the second shaft. The drawback is that the rotation of the assembly about the axis of the vertical shaft is not controlled; the rotation is influenced by the quantity and viscosity of the ingredients in the vessel. Consequently, the mixing is difficult to control and not uniform.
There is therefore a need for a mixer which makes it possible to improve mixing.
For this purpose, the invention provides a mixer comprising:
According to one embodiment, the casing can comprise a cap driven in rotation about the second axis and supporting the mixing members.
According to one embodiment, the mixer can comprise a first drive unit for driving the casing and the mixing members about the first axis and a second drive unit for driving the mixing members about the second axis. In this case, the first and second drive units can be superposed along the first axis.
According to one embodiment, the second axis can be inclined relative to the first axis at an angle comprised between 45° and 90° in the trigonometric sense.
According to one embodiment, the mixing members can have an orientation which is variable relative to the second axis.
According to another embodiment, the mixing members can have an orientation which is fixed relative to the second axis.
Advantageously, the mixing members can have an extreme edge in the shape of an arc of a circle.
According to yet another embodiment, the mixer can comprise:
According to one embodiment, the mixing members can be open-worked vanes, solid vanes or cutters.
According to another embodiment, the mixer can comprise a lump breaker which is mobile relative to the first axis, the lump breaker and the mixing members being on either side of a plane containing the first axis.
Advantageously, the lump breaker can be mobile parallel to the first axis.
Preferably, the lump breaker can be along the second axis. In this case, the lump breaker can be connected to the transmission tube. For example, a telescopic arm can connect the lump breaker to the transmission tube.
Advantageously, the lump breaker can be driven in rotation by a motor in the telescopic arm.
The invention also relates to an apparatus comprising a mixer as described previously, and a container, the base of which has a symmetry of revolution and the generatrix of which is the extreme edge of a mixing member.
According to one embodiment, the apparatus can moreover have an inner cradle supporting the container and the mixer and mounted on an outer cradle in rotation about a diameter common to the inner and outer cradles, and a support, the outer cradle being mounted in rotation about a diameter on said support.
Other characteristics and advantages of the invention will become apparent on reading the detailed description which follows, of the embodiments of the invention, given by way of example only, and with reference to the drawings.
The invention proposes, in order to improve the performance of known mixers, driving in rotation mixing members relative to a casing which has substantially a symmetry of revolution about an axis. The casing and the mixing members are also driving in rotation in the medium about said axis. In this way, the mixing members are responsible for mixing the ingredients and the mixing is controlled throughout the medium.
The mixing members 22 make it possible to beat the ingredients present in the container 30. The mixing members 22 are driven simultaneously about the second axis 15 in a rotation movement υ and about the second axis 13 in a rotation movement θ. This makes it possible, during the operation of the mixer 10, to improve the mixing of the ingredients throughout the container. The mixer makes it possible to avoid dead zones in the container 30 where the ingredients are not mixed.
The second axis 15 is inclined relative to the first axis 13 at an angle α comprised between 45° and 135° in the trigonometric sense. The inclination of the second axis 15 allows the mixing members to move in a zone situated vertical to the first axis 13 and to beat the ingredients which are found in this zone. This avoids leaving a dead zone below the first axis 13.
The casing 20 makes it possible to keep the mixing members 22 inside the container 30. The casing 20 encloses the means used for driving the mixing members 22. The casing 20 has substantially a symmetry of revolution about the first axis 13. Thus, the casing 20 does not have asymmetries such that, during the rotation of the casing 20 according to θ, the asymmetries would contribute to the mixing of the ingredients. The advantage of the invention is that the mixing members are responsible for the mixing. The mixing is thus better controlled.
In order to obtain better mixing, the casing 20 and the mixing members 22 are driven in rotation about the first axis 13 at a determined speed. The speed is determined in the sense that the user himself fixes the speed of rotation about the axis 13. The speed does not depend on the ingredients present in the container 30. The rotation about the axis 13 is not passive as the rotation is not engendered solely by the fact of the rotation of the mixing members 22. On the contrary, the rotation about the axis 13 is engendered by an active drive. Thus, contrary to the document FR-A-2 336 168, in which the rotation of the mixing members themselves causes the rotation of the assembly in the container, the rotation of the assembly according to the invention is fixed by the user. The rotation at a determined speed of the casing 20 and the mixing members 22 can be for example engendered by drive units as described above in connection with
The driving of the casing 20 and the mixing members 22 will now be explained in more detail and in non-limitative fashion according to the embodiment of
Thus the rotation of the transmission tube engenders the rotation of the casing 20 and the mixing members 22 according to the movement referenced θ. The mixing members 22 are also driven in rotation according to the movement υ. The mixing members 22 are driven by this movement thanks to the rotation of the first shaft 14 driving in rotation the second shaft 16 by the transmission 18. The transmission tube 12 is driven in rotation by a drive unit 32, and the first shaft 14 is driven in rotation by a drive unit 34.
The first unit 32 drives the casing 20 and the mixing members 22 about the axis 13 and the second unit 34 drives the mixing members 22 about the axis 15. The units 32, 34 allow the casing 20 and the mixing members 22 to be driven at a determined speed. Thus, the determined speed of rotation of the casing 20 and the mixing members 22 makes it possible to improve the mixing of the ingredients.
Advantageously, the drive units 32, 34 are arranged one above the other in such a way as to facilitate the maintenance and cleaning of the mixer. For this purpose, the shaft 14 extends beyond the end 12b of the transmission tube 12 along the axis 13. This allows the unit 34 to drive the shaft 14 and allows the unit 34 to be arranged above the unit 32.
The superposed arrangement of the drive units 32, 34 makes it possible to dispense with bearings between the transmission tube 12 and the container 30. In fact, the drive unit 32 can be fixed to the container 30 itself, which allows the transmission tube to dip into the container without being guided relative to the container 30 by bearings.
Another advantage of the superposition is that the units 32, 34 directly drive the casing 20 and the mixing members 22 without the need for a belt or gear drive. The advantage is the ability to remove and replace the mixer more easily in order to carry out a maintenance operation. In fact, the unscrewing of a nut 50 at the top of the column comprising the drive units 32, 34 and the casing 20 allows this assembly to drop down and be maintained and cleaned.
The drive unit 32 is for example a motor which can drive the transmission tube up to a speed of 8 rpm. The drive unit 34 is for example a motor which can drive the shaft 14 up to a speed of 30 rpm.
According to one embodiment, the mixer 10 comprises a cap 36 supporting the mixing members 22. The cap 36 is driven in rotation about the second axis 15. The cap 36 is part of the casing 20 and fits into the symmetry of revolution of the casing 20 about the axis 13 so as not to disturb the mixing by the mixing members 22. The orientation of the mixing members 22 can vary relative to the second axis 15. The advantage is the ability to adjust the orientation of the mixing members as a function of the products to be mixed and in particular their viscosity. Preferably, the orientation of the mixing members is fixed relative to the second axis 15. For this purpose, the mixing members 22 can be made in one piece with the cap 36, the assembly being obtained for example by moulding. The advantage is that the moulding of the assembly makes it possible to preserve this invariable orientation over time, which allows better control of the mixing.
The transmission 18 makes it possible to turn the mixing members 22 about the second axis 15 without the drive unit being close to the mixing members 22. This makes it possible to move the drive unit outside the container 30. The advantage is ability to choose the power of the drive unit as well as its subsequent overall dimension regardless of the size of the container 30 and vice versa. The length of the first shaft 14 can be adjusted as a function of the desired position of the mixing members 22 in the container 30. The transmission 18 allows transmission of the rotation movement of the first shaft 14 to the second shaft 16. The transmission 18 is for example a gear system. The a gear system is for example of the bevel gear type The advantage of the bevel gearing is the ability to incline the axis 15 relative to the axis 13 by a desired angle.
The transmission 18 is in the casing 20 having substantially symmetry of revolution about the axis 13 of rotation of the casing 20. The ingredients present in the medium are thus not contaminated by the lubrication of the transmission 18. Moreover, the transmission 18 is itself protected by the casing 20 against the intrusion of ingredients.
Advantageously the transmission gearings can be chosen in such a way as to operate without lubrication. For example, it is possible to choose a gear, at the end of the first shaft 14, made from nitrided steel driving a gear on the second shaft 16 made from aluminium bronze.
The casing 20 having substantially a symmetry of revolution, is for example spherical. The sphere has for example a diameter of 100 mm to 500 mm. Advantageously, the casing can be droplet-shaped. The base of the casing 20 is then spherical and its connection to the transmission tube 12 is tapered. The advantage is that the connection does not have any recesses in which the ingredients of the medium can remain tapped.
The mixing members 22 will now be described in more detail. According to
As
A lump breaker 26 will be described next in relation to the mixer described previously. However, the lump breaker can be used independently of the mixer as described above. In particular, the lump breaker can be used independently of the symmetry of revolution of the casing.
The lump breaker 26 is mobile relative to the first axis 13, the lump breaker 26 and the mixing members 22 being on either side of a plane P (
The arrangement of the members 22 and the lump breaker 26 on either side of the plane P prevents the two members from striking each other. Another advantage is that the ingredients are propelled by the mixing members 22 towards the lump breaker 26, the lumps are broken up better and the granulation is achieved more rapidly.
The lump breaker 26 is mobile relative to the first axis 13 in such a way that the lump breaker 26 can move parallel to the axis 13 as well as in a plane perpendicular to the first axis 13. The advantage is that the position of the lump breaker 26 can thus vary in the container 30. The position of the lump breaker 26 can vary in height in particular in order to break up lumps which have fallen to the base of the container.
In order to promote granulation, a sprayer 38 (
According to
The lump breaker 26 is for example connected to the transmission tube 12 by an arm 27. The arm 27 is advantageously telescopic. Such an arm allows an easy change of position of the lump breaker 26 by deploying the arm. The arm is advantageously bent and has an substantially horizontal portion and an substantially vertical portion. The substantially horizontal portion makes it possible to displace the lump breaker 26 in the plane perpendicular to the axis 13 and the substantially vertical portion makes it possible to displace the lump breaker 26 along the axis 13.
Advantageously, the lump breaker 26 can be displaced during the operation of the mixer 10. For example, a camera makes it possible to display the inside of the container 30 and consequently to modify the position of the lump breaker 26 in the container. A control makes it possible to act on the horizontal and vertical portions of the telescopic arm 27.
The lump breaker 26 makes it possible to break up the lumps of ingredients and to limit lumps in the mixture. For this purpose, the lump breaker 26 comprises vanes driven in rotation and reducing the lumps to powder. The lump breaker 26 is driven in rotation by an electric motor preferably in the telescopic arm 27. The drive speed of the electric motor can reach for example 3000 rpm. This makes it possible to prevent transmission of the rotation movement to the lump breaker 26 via the transmission tube 12 and arm 27.
In order to improve the contact between the joining piece 54 and the ring gasket 58, the mixer 10 can comprise gasket lubricant The lubricant is for example a neutral nitrogen or argon-type gas, making it possible to prevent pollution of the ingredients in the container. In
The invention also relates to an apparatus comprising the mixer 10 as described previously, comprising or not comprising the lump breaker 26. The apparatus comprises a container 30 the base of which has a symmetry of revolution and the generatrix of which is the extreme edge of a mixing member 22.
The apparatus is suitable for the rapid and efficient mixing of liquid or solid materials, for example powders. Given below are the results of mixing tests in the apparatus of the type in
In the first test, flour was mixed with puffed corn. These products are characterized by a considerable difference in density, making for difficult mixing. The ingredients are mixed for 30 seconds. Then, after sieving (200 μm sieve) four samples are taken and analyzed. The results of the tests are shown in Table 1.
This test shows a good distribution of the puffed corn.
In the second test, 4 g of ascorbic acid (E300) are mixed with 100 kg of flour for 30 seconds. Then, four samples of mixture are taken and analyzed in order to quantify the incorporation of the ascorbic acid into the flour (determined by the dichloroindophenol method). The test results are shown in Table 2 (g/q signifying gram/quintal).
This test shows a good distribution of the E300 in the flour after 30 seconds' mixing.
The apparatus comprising the mixer 10 equipped with the lump breaker 26 also makes it possible to carry out the granulation steps rapidly.
In the embodiment of the figure, the two cradles are concentric at a point which is the intersection of the axes 13 and 15. Another fixed point could also be chosen for the assembly of mixers.
The arrangement of
Of course, the present invention is not limited to the embodiments described by way of example. Thus, the lump breaker can be used irrespective of the shape of the casing. The lump breaker can be used on existing mixers.
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