The present disclosure relates to a mixing apparatus for heating and processing of a product. The heating process within the apparatus is performed by application of microwave energy.
It is known to use microwave energy to heat a product on a continuous or batch basis, where the product is a particulate material, a liquid or slurry. The heating may be performed for the purpose of cooking the product, reducing the moisture content of the product or to otherwise process the product. In some applications means is provided for mixing the product during heating.
US 2010/0132210 to Kruger shows a drying device with mixing blades positioned in a horizontal bowl. A heating device is used in the process, with microwave energy being one option for supplying heat to the product.
U.S. Pat. No. 4,882,851 to Wennerstrum et al shows a device for batch drying of a powdered or particulate product by means of a microwave vacuum system. The device includes a vacuum means to withdraw liquid from the process chamber. An agitator is provided in the drying chamber.
U.S. Pat. No. 5,174,864 to Arbizzani et al shows a heating unit for extracting liquid from sludge using microwave energy. A mixer is positioned at the bottom of the drying chamber.
U.S. Pat. No. 5,400,524 to Crosnier Leconte et al shows a device for drying a granular or powdered product having a dielectric duct with a microwave applicator therein. A rotating metal screw is positioned in the duct to convey the product. The screw includes at least one helically wound wire that extends along the duct and is spaced from the duct wall.
U.S. Pat. No. 7,219,442 to Laible shows a drying method for a powdered product having a horizontally positioned, heated chamber and a stirrer closely spaced with the chamber wall and positioned adjacent an injection line for the product.
U.S. Pat. No. 5,939,071 to Joseph shows a process for producing a pharmaceutical having a controlled heating of the product and includes a chopper and a stirrer within the process chamber.
U.S. Pat. No. 5,857,264 to Debolini shows a dryer for a powdered product having a mixer within a drying chamber. The mixer includes a series of paddle blades mounted on a shaft that is eccentrically positioned within the drying chamber.
U.S. Pat. No. 2,552,360 to Zichis shows a dehydrating apparatus having a heated chamber with a rotating mixer therein. The mixer includes a plurality of scraper blades extending from the central shaft and a pair of rollers having toothed surface for crushing the product within the chamber.
The present disclosure relates to an apparatus for heating and processing a product. A mixing bowl is provided for retaining a quantity of product. The bowl includes a rounded or downwardly semi-circular base portion, an extended upper portion and two end walls. An agitator is positioned within the bowl for rotation about a preferably horizontal rotational axis. The agitator is positioned within the base portion and includes a rotational path with an outer periphery that is closely spaced with the inside wall of the base portion. The extended upper portion of the bowl is spaced from the periphery of the agitator rotational path a sufficient distance to prevent arcing between the wall of the upper portion of the bowl and the agitator. A motor is provided for rotation of the agitator about the rotational axis. The agitator includes a drive shaft positioned along the rotational axis, with a portion of the shaft projecting outwardly of at least one end wall of the mixing bowl. A microwave energy source is directed into the bowl for heating the product. A choke surrounds the outwardly projecting shaft portion. The choke forming a microwave leakage seal between the bowl and the shaft.
In a further aspect of the disclosure, the bowl of the apparatus may include an outwardly flared transition wall is formed between the base and upper portion of the bowl. The outwardly flared portion may initiate within the bowl wall adjacent the position of the axis of the shaft. The upper end of the outwardly flared transition may be formed level with or at a position above a fill-line for product within the bowl.
In a further aspect of the disclosure, the agitator is formed a series of paddle having scraper blades or other structures mounted on arms that project outwardly from the shaft. The blades define the rotational path of the agitator. The blades may be angled with respect to the axial dimension of the bowl for promoting mixing of the product within the bowl.
In a further aspect of the disclosure, the choke surrounding the agitator shaft may include a first collar closely spaced with and surrounding the shaft and an outer sealing collar surrounding the first collar and radially spaced therefrom. The fist collar and the sealing collar are preferably fixed to an end wall of the bowl. The radial spacing between the first collar and the sealing collar communicates with the spacing between the first collar and the shaft. Preferably, the shaft spacing of the first color is less than the radial spacing with the outer sealing collar. A sealing cap may be formed axially outwardly of the sealing collar.
In a further aspect of the disclosure, a hinged lid is provided for covering an opening in the bowl formed adjacent the extended upper end of the bowl. The lid sealing the bowl in a closed position. A series of ports may be provided for providing access to the interior of the bowl. A least one port connected to the microwave energy source and directing the microwave energy into the bowl.
Other features of the present invention and combinations of features will become apparent from the detailed description to follow, taken in conjunction with the accompanying drawings.
For the purpose of illustrating the invention, the drawings show forms that are presently preferred. It should be understood that the invention is not limited to the precise arrangements and instrumentalities shown in the drawings.
In the figures, where like numerals identify like elements, there is shown an embodiment of a mixer or mixing apparatus generally designated by the numeral 10. The mixer 10 includes a bowl 12 supported by legs 14. As shown, wheels are provided on the legs, making the mixer 10 portable. The mixer 10 defines a closed mixing chamber formed by the bowl 12 and a hinged cover or lid 16. The lid 16 closes an access opening (see
The mixer 10 as shown is for batch processing of product, as compared to the continuous processing of product. The lid 16 is provided to cover an inlet opening 38, see
In
In
In
The amount of separation between the agitator and the inside bowl wall at this product transition level is somewhat dependant on the materials being processed within the mixer. For example, a granular or powdered material may be less likely to create an arc during application of microwave energy as compared to a product having a high fat or grease content. The amount of spacing is contemplated to be a minimum of about 0.375 inch. In a preferred embodiment, the flare is preferable greater than or equal to about 3 inches. (A similar spacing is contemplated by transition wall 54.) However, the spacing at the bottom of the trough may be minimal without significant risk of arcing occurring, because of the product covering the agitator paddles in this area of the bowl. As an example, the spacing between the paddles and the inside of the bowl wall may at the bottom area of the bowl may be around 0.020 inches. A relatively close relationship is desirable for purposes of bowl clean out, through the valve.
In
The drive motor 36 is mounted on support arm 74. The motor 36 is connected to the agitator shaft 18, which projects outside of the end walls of the bowl. Bearings 76 are provided on each end of the agitator shaft 18. A choke 78 is provided on each end wall of the bowl to prevent leakage of the microwave energy. The choke 78 may further serve to seal the bowl 12 to prevent product leakage around the shaft 18.
A close-up view of the choke 78 is shown in
A cross sectional view of the choke 78 is shown in
Internally, a series of lip seals 102 are secured by the collar 90 of the first sealing member 88 and the mount plate 82. Each lip seal 102 includes a body portion 104. O-rings 106 are provided on a sealing ring 103 provided within the mount plate 82. The sealing ring 103 and collar 92 secure the lip seals 102 to the mount plate 82. In addition, a series of wipers blades 108 project from the body 104 of each lip seal 102 and contact the agitator shaft 18. The o-rings 106, sealing ring 103 and wipers 108 form an annular seal around the agitator shaft 18, deterring or preventing the movement of product from the bowl into the choke 78. Beyond the lip seals 102, the collar 92 of the first sealing member 90 extends parallel to the shaft 18. A clearance space 110 is defined between the outside surface of the agitator shaft 18 and the inside surface of the collar 92. At the projected end of the collar 92 a separation space 112 is defined with the inside surfaces of the outer collar 96. An end plate 118 is provided on the end of the collar 96 and forms the mounting surface for the end cap 98. The separation space 112 is formed between the end of first collar 92 and the end plate 118 and continues along the outer surface of the first collar 92 and the inner surface of the outer collar 96. The separation space 112 is greater than the agitator space 110. Further clearance 114 is provided between the end plate 118 and the outside surface of the agitator shaft 18. This further spacing 114 communicates with, but is narrower than, the separation space 112 and the clearance 110 between the first collar 92 and the shaft 18. Further clearance 116 is provided between the sealing cap 98 and the shaft 18 at the step 100 in the shaft 18.
The purpose of the dimensional differences in the defined spaces 110, 112 and 114 is to prevent travel of microwave energy along the shaft 18 and outside of the choke 78. The varying restriction directs the microwaves into the relatively open separation space 112 between the collars 92 and 96. The defined spacing for the mounting hardware 80, 84 serves to further cut off the migration of the microwave energy outside of the bowl.
Microwave energy is input from a microwave generator 30 (
Generally, when the paddles 34 are moving within the product, the blades 70, 72 are closely spaced with the inside surface of the curved base portion 44 of the bowl 12. Preferably, the agitator centerline 56 is slightly offset from the center of the curved bowl portion. This offset preferably places the blades 70, 72 at their closest to the bowl wall at the bottom of the rotation. The relative position of the blades 70, 72 at the horizontal position would be slight more spaced from the bowl wall. As the blades 70, 72 move out of the product during rotation of the agitator 20, the formation of the extended upper portion of the bowl and/or the formation of the flared walls 54, 66 create a dimensional spacing between the blades 70, 72 and bowl wall to sufficient to prevent or otherwise inhibit microwave arcing between the blades and the inside bowl wall. Arcing may cause—among other things—localized or excessive heating of the product, creating a loss of product or a buildup of product on various surfaces within the mixing chamber.
As discussed, the product batch preferably fills the bowl to a level 58 above the centerline 56 of the agitator shaft 18 (see
The chokes 78 on the agitator shaft 18 are intended to both seal the bowl 12, preventing leakage of product, and prevent microwave exposure outside of the bowl. The ports 22, 26 also preferably restrict passage of microwaves outside of the bowl 12. The additional port 24 in the bowl 12 may be attached to a gas blower, vacuum source or the like to provide for a gas flow through the bowl for assisting in processing or to otherwise drive solvents from the product during heating. For example, nitrogen gas may be introduced into the bowl 12 to further prevent arcing. Alternatively, a gas flow or vacuum may be connected to the bowl to assist in movement of the microwave energy from the microwave generator or to otherwise provide a drying flow through the mixing chamber. Additional ports may be included to assist in the product flow or gas flow within the bowl. The use of a vacuum is preferred so as to not add additional pressure on the seals within the mixing chamber. A choking device may be added to the ducts or the ports (24) for sealing the microwave energy within the bowl. A typical design includes a lattice having honeycomb or similar shaped openings.
In the embodiment shown, the bowl surrounds a horizontally positioned agitator shaft. It is contemplated that the bowl and shaft may be positioned vertically. The choke at the position of the agitator shaft extension beyond the bowl serves as seal for microwave and may also serve as a seal for the product being processed. The discharge valve in this vertical embodiment is preferably positioned at the base of the bowl. The agitator may be formed to always be covered by product during processing, hence eliminating the need for a bowl flare. The bowl flare in the vertical mixer, if present, will be positioned at the transition level of the blades from the normal product level within the bowl to provide sufficient spacing for arc prevention. In the vertical embodiment, variations in the access opening for the bowl are contemplated. One possible variation would be to form the bowl into separable upper and lower portions.
The microwave heating source in conjunction with an agitator creates a relatively uniform heating of the product, whether liquid, particulate or slurry. The bowl wall also serves as a heat sink, to assist in maintaining the temperature of the product within a desired range. Various sanitary fittings and a plurality of sensors may be included in the mixer as desired. Further, the materials and design of the bowl, agitator, etc. are preferably chosen for application to food grade products or otherwise adapted to the specific application for the mixer.
The present disclosure includes a description and illustration of a number of exemplary embodiments. It should be understood by those skilled in the art from the foregoing that various other changes, omissions and additions may be made therein, without departing from the spirit and scope of the invention, with the invention being identified by the foregoing claims.
The present application claims the benefit of the filing of U.S. Provisional Application No. 61/676,396, filed Jul. 27, 2012.
Number | Date | Country | |
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61676396 | Jul 2012 | US |