This application relates generally to a mixing chamber apparatus useful for high-volume sampling (HVS) and methods of using the chamber apparatus.
Sampling and detection methodologies are currently being developed by a variety of researchers to detect contraband material. The detection of contraband material is challenging because of the possible number of signature molecules, their wide range of chemical structures, and their vast range of vapor pressures. Storing contraband materials in enclosed spaces may allow for a buildup of the vapor pressure for that material, which may enable chemical identification of the vapor inside the container if sampled and analyzed.
However, the identification of contraband material becomes increasingly difficult in an asymmetric threat scenario because of the size of the containers that may be concealing targets, the presence of interferents from the cargo or previous fumigation of the containers, and the operational constraints, which require high throughput. In addition, identification is only further complicated as a majority of contraband materials have a very low vapor pressure, which provides only trace amounts of the material in the vapor phase for identification. Any vapor that may be produced tends to adsorb onto or adhere to surfaces within the container.
In addition to the aforementioned complications associated with vapor sampling of contraband materials, vapor screening of large transport systems presents another difficulty. Thus, most systems used for vapor screening of these containers have utilized high volume sampling (HVS) systems to sample larger volumes of air and pass the sampled air to special pre-concentrator filters to capture contraband vapors for subsequent analysis and identification. There is a need for a vapor generator system suitable for use with the HVS systems and pre-concentrator filters, but there are no current commercial off-the-shelf (COTS) vapor generators that can be used at high flow rates.
Two components are useful for producing the desired threat vapor concentration at high flow rates—a reliable vapor generator and a mixing chamber. A mixing chamber is useful for reducing the vapor concentration and increasing the flow rate by introducing a clean gas source to the vapor output from the vapor generator. There is currently a need in the art for a mixing chamber suitable for vapor generation for use with high-volume sampling systems. This need and others are met by the following disclosure.
Disclosed herein, in one aspect, is mixing chamber apparatus for high-volume sampling (HVS) methods. The mixing chamber apparatus can comprise an inlet manifold defining a tubing manifold port and a plurality of vapor ports, an outlet manifold defining one or more sample ports and an exhaust port, and a mixing chamber having a first end defined by the inlet manifold and a second end defined by the outlet manifold.
The apparatus can further comprise a tubing manifold extending from the tubing manifold port of the inlet manifold at least partially into the mixing chamber. The tubing manifold can comprise an elongate body having an open end, an opposing closed end, and inner and outer longitudinal surfaces. The inner longitudinal surface can define a duct extending from the open end to the closed end. The elongate body can further define a plurality of holes extending through the inner and outer longitudinal surfaces.
Also disclosed herein is a baffled mixing system. The baffled mixing system can be used together or separate from the disclosed mixing chamber apparatus. Also disclosed herein is a method for using the mixing chamber apparatus and baffled system.
In one aspect, a vapor generator mixing chamber apparatus comprises an inlet manifold defining a tubing manifold port and a plurality of vapor ports. An outlet manifold can define one or more sample ports and an exhaust port. A mixing chamber can have a first end defined by the inlet manifold, a second end defined by the outlet manifold, and one or more chamber walls extending between the inlet and outlet manifolds. A tubing manifold can extend from the tubing manifold port of the inlet manifold at least partially into the mixing chamber. The tubing manifold can comprise an elongate body having an open end, an opposing closed end, and inner and outer longitudinal surfaces, the inner longitudinal surface defining a duct extending from the open end to the closed end. The elongate body can define a plurality of holes extending through the inner and outer longitudinal surfaces into fluid communication with the duct.
In one aspect, a system comprises a clean air source, a vapor generator, and a vapor generator mixing chamber apparatus. The vapor generator mixing chamber apparatus can comprise an inlet manifold defining a tubing manifold port and a plurality of vapor ports. An outlet manifold can define one or more sample ports and an exhaust port. A mixing chamber can have a first end defined by the inlet manifold, a second end defined by the outlet manifold, and one or more chamber walls extending between the inlet and outlet manifolds. A tubing manifold can extend from the tubing manifold port of the inlet manifold at least partially into the mixing chamber. The tubing manifold can comprise an elongate body having an open end, an opposing closed end, and inner and outer longitudinal surfaces, the inner longitudinal surface defining a duct extending from the open end to the closed end. The elongate body can define a plurality of holes extending through the inner and outer longitudinal surfaces into fluid communication with the duct.
Additional advantages of the disclosed mixing chamber apparatus and method will be set forth in part in the description which follows, and in part will be understood from the description, or may be learned by practice of the disclosed apparatus and method. The advantages of the disclosed apparatus and method will be realized and attained by means of the elements and combinations particularly pointed out in the appended claims. It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention as claimed.
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate several embodiments of the disclosed mixing chamber apparatus and method and together with the description, serve to explain the principles of the disclosed chamber apparatus and method.
The disclosed mixing chamber apparatus and method may be understood more readily by reference to the following detailed description of particular embodiments and the examples included therein and to the Figures and their previous and following description.
It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to limit the scope of the present invention which will be limited only by the appended claims.
It must be noted that as used herein and in the appended claims, the singular forms “a,” “an,” and “the” include plural references unless the context clearly dictates otherwise. Thus, for example, reference to “a port” includes a plurality of such ports, and reference to “the port” is a reference to one or more ports and equivalents thereof known to those skilled in the art, and so forth.
“Optional” or “optionally” means that the subsequently described event, circumstance, or material may or may not occur or be present, and that the description includes instances where the event, circumstance, or material occurs or is present and instances where it does not occur or is not present.
Ranges may be expressed herein as from “about” one particular value, and/or to “about” another particular value. When such a range is expressed, also specifically contemplated and considered disclosed is the range from the one particular value and/or to the other particular value unless the context specifically indicates otherwise. Similarly, when values are expressed as approximations, by use of the antecedent “about,” it will be understood that the particular value forms another, specifically contemplated embodiment that should be considered disclosed unless the context specifically indicates otherwise. It will be further understood that the endpoints of each of the ranges are significant both in relation to the other endpoint, and independently of the other endpoint unless the context specifically indicates otherwise. Finally, it should be understood that all of the individual values and sub-ranges of values contained within an explicitly disclosed range are also specifically contemplated and should be considered disclosed unless the context specifically indicates otherwise. The foregoing applies regardless of whether in particular cases some or all of these embodiments are explicitly disclosed.
Optionally, in some aspects, when values are approximated by use of the antecedents “about,” “substantially,” or “generally,” it is contemplated that values within up to 15%, up to 10%, up to 5%, or up to 1% (above or below) of the particularly stated value or characteristic can be included within the scope of those aspects.
Unless defined otherwise, all technical and scientific terms used herein have the same meanings as commonly understood by one of skill in the art to which the disclosed appliance and method belong. Although any mixing chamber and method similar or equivalent to those described herein can be used in the practice or testing of the present unit and method, the particularly useful units and methods are as described.
Throughout the description and claims of this specification, the word “comprise” and variations of the word, such as “comprising” and “comprises,” means “including but not limited to,” and is not intended to exclude, for example, other elements, components, integers or steps. In particular, in methods stated as comprising one or more steps or operations, it is specifically contemplated that each step comprises what is listed (unless that step includes a limiting term such as “consisting of”), meaning that each step is not intended to exclude, for example, other elements, components, integers or steps that are not listed in the step.
Disclosed herein is a mixing chamber apparatus 700 suitable for use with high-volume sampling methods, e.g., for the sampling and detection of contraband material. The mixing chamber apparatus can generally comprise four principal components: inlet and outlet manifolds, the chamber, and a tubing manifold for the introduction of clean air into the mixing chamber.
An exemplary embodiment of the inlet manifold is shown in
According to one aspect, inlet manifold 100 can comprise or be a cylindrical or substantially cylindrical disk. The cylindrical disk can have any suitable diameter, e.g., from about 5 inches to about 12 inches. In one embodiment, inlet manifold 100 can comprise or be a cylindrical disk having a diameter of about 8 inches. Inlet manifold 100 can include an extended threaded edge containing suitable threading (e.g., 194.31-20 thread), for the installation of a threaded metal or glass mixing chamber. Manifold port 110 and the plurality of vapor ports 120 can comprise threaded holes (e.g., ¼ national pipe thread, NPT) suitable for receiving connectors 130 (e.g., SWAGELOK connections) that can be connected to one or more vapor sources and a clean air source. In addition, inlet manifold 100 can include a groove (e.g., a circumferential or partially circumferential groove defined in at least a portion of a circumferential side edge of the inlet manifold) cut out for a clamp drive (e.g., a worm clamp drive), which can secure a plastic bag or other chamber to the manifold.
The mixing chamber apparatus can also comprise an outlet manifold, an exemplary embodiment of which is shown in
The inlet and outlet manifolds can be made from a suitable material, such as a material with high mechanical strength and the capability to be passivated to minimize surface chemical reactions or the adsorption of trace molecules onto a manifold surface. An exemplary material suitable for the inlet and outlet manifolds is stainless steel (e.g., 316 stainless steel or 304L stainless steel) or aluminum or an alloy thereof (e.g., 6061 aluminum). In further aspects, the inlet and outlet manifolds can comprise or be formed from polymer (e.g., machinable polymer).
The mixing chamber of the apparatus is designed to connect to the inlet and outlet manifolds. An exemplary embodiment of the mixing chamber is shown in
According to one optional aspect, mixing chamber 300 can utilize a disposable bag 302 (
According to one aspect, and as shown in
Closed end 420 can be closed to force clean air through the plurality of holes 460. According to one aspect, the opposing open end 410 can connect to a central connector (e.g., central SWAGELOK connection) in the inlet manifold 100, which can be connected to a clean air source. The plurality of holes 460 permit clean air to travel through tubing manifold 400 and exhaust through the plurality of holes 460, which creates a turbulent flow for mixing the sample vapor from the vapor source. In one aspect, the plurality of holes 460 can be arranged in a helical or substantially helical pattern. Such a pattern can allow for a more even airflow distribution than other patterns. Said even airflow distribution can generate a more turbulent flow to mix the sample vapor with the clean air. However, other hole patterns are contemplated. Tubing manifold 400 can be made from a suitable high-strength material, such as stainless steel (e.g., 316 stainless steel). Dimensions of tubing manifold 400 can vary depending on the application. In one aspect, the tubing manifold has a diameter from about ⅛ inch to about 1 inch (e.g., about ¼ inch). In further aspects, the diameter of the tubing manifold can be proportional to the diameter of the chamber.
A variety of alternative embodiments for the tubing manifold are contemplated. In one aspect, with reference to
According to another aspect, with reference to
An exemplary embodiment of the mixing chamber apparatus 700 is shown in
With reference to
Referring to
The exhaust side 740 of the three-way valve 730 can be connected to a hose (e.g., 1.5 inch hosing) which runs to a high volume carbon scrubber 1505 (optionally, through a wye connector 1510). The carbon scrubber 1505 can prevent contamination of the surrounding area. With reference to
As an alternative to, or in addition to the mixing chamber, a baffled system 1100 can be used to ensure proper mixing of the sample (e.g., explosive) vapor with the high flow rate clean air. The baffled system can be used as a standalone feature without the mixing chamber or can be added to the existing mixing chamber apparatus using conventional connectors or other COTS parts.
With reference to
Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, many equivalents to the specific embodiments of the systems and methods described herein. Such equivalents are intended to be encompassed by the following claims.
This application claims priority to and the benefit of the filing date of U.S. Provisional Patent Application No. 63/062,071, filed Aug. 6, 2020, which is incorporated herein by reference in its entirety.
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Number | Date | Country | |
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20220040648 A1 | Feb 2022 | US |
Number | Date | Country | |
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63062071 | Aug 2020 | US |