Patent Grant
7473025
The invention pertains generally to mixing impellers, and more particularly to mixing impellers which are submerged in or at least partially in liquid material and rotated by a motor-driven shaft.
Mixing impellers are in wide use in industry. Examples of industrial mixing impellers include designs which have a central hub and two, three, four or more radially extending blade type structures. These blades may be flat, angled, and in some cases have a wing or propeller shape. Typically, the impellers extend radially outwardly from a motor driven shaft and are submerged inside a material to be mixed. Oftentimes the impellers are in an at least partially liquid mix which is being confined in a vessel, which may be holding the material in a batch process or a continuous process.
In some types of mixing applications, an undesirable phenomenon occurs wherein various solid materials that are entrained in the liquid material being mixed will accumulate on the leading edge of the blade and form lumps, strings, or so-called “rags.” A way to understand this phenomenon is to consider impellers used on boats, which will capture weeds that will then adhere to a leading edge of the boat propeller and impede its operational efficiency. Similarly, a ceiling fan will often accumulate dust from the air on its leading edge which will form into elongated filaments or streams.
A similar phenomenon occurs, particularly, for example, in the case of mixing impellers used for wastewater or sewage water treatment, wherein the material being mixed often has various types of crud, solid particulates, hair and other non-dissolving material. As the water is being treated, these materials sometimes tend to adhere to the leading edge of existing impeller types, which reduces the flow over the impeller type, and reduces the efficiency of the impeller.
In many industrial applications, the impellers are so-called “axial flow” in which the liquid in the region of the impeller is being pumped in the direction generally parallel to the axis of the shaft (perpendicular to the direction of extension of the blades). In other instances, the impellers may be the so-called “radial flow” type, in which the material is generally being urged radially outwardly away from the shaft in a direction parallel to the direction of extension of the blades. Some of these impellers have been known to utilize a circular disk having paddles radially extending outwardly therefrom.
In view of the foregoing, it would be desirable to have a mixing impeller that can mitigate, at least to some extent, the effect of the development of “rags” or other collections adhering to the leading edge of the impeller, or to any edge of the impeller.
Some aspects of some embodiments of the invention provide a mixing impeller that can mitigate, at least to some extent, the effect of the development of “rags” or other collections adhering to the leading edge of the impeller, or to any edge of the impeller.
One embodiment of the present invention provides an impeller having a central disk portion, at least a pair of extensions extending from a central disk portion, and at least two leading edges defined by the outer periphery of the disk portion, each leading edge spanning from one extension to an adjacent extension, and each leading edge having at least a portion at which the radius of the leading edge from the center increases to form a continuous increasing radius curve.
An impeller blade has a central disk portion, at least a pair of flow inducing means extending from the central disk portion, and at least two leading edges defined by the outer periphery of the central disk portion, each leading edge spanning from one flow inducing means to an adjacent flow inducing means, and each leading edge having at least a portion at which the radius of the leading edge from the center increases to form a continuous increasing radius curve.
The impeller has the central disk portion lies in a plane, and each flow inducing means projects away from the disk at an angle relative to the plane.
The impeller has the number of flow inducing means which comprise at least three and the number of leading edges comprises at least three, and wherein the flow inducing means and the leading edges are symmetrical with each other.
There has thus been outlined, rather broadly, certain embodiments of the invention in order that the detailed description thereof herein may be better understood, and in order that the present contribution to the art may be better appreciated. There are, of course, additional embodiments of the invention that will be described below and which will form the subject matter of the claims appended hereto.
In this respect, before explaining at least one embodiment of the invention in detail, it is to be understood that the invention is not limited in its application to the details of construction and to the arrangements of the components set forth in the following description or illustrated in the drawings. The invention is capable of embodiments in addition to those described and of being practiced and carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein, as well as the abstract, are for the purpose of description and should not be regarded as limiting.
As such, those skilled in the art will appreciate that the conception upon which this disclosure is based may readily be utilized as a basis for the designing of other structures, methods and systems for carrying out the several purposes of the present invention. It is important, therefore, that the claims be regarded as including such equivalent constructions insofar as they do not depart from the spirit and scope of the present invention.
Some embodiments of the present invention provide an impeller having a central disk portion, at least a pair of extensions extending from a central disk portion, and at least two leading edges defined by the outer periphery of the disk portion, each leading edge spanning from one extension to an adjacent extension, and each leading edge having at least a portion at which the radius of the leading edge from the center increases to form a continuous increasing radius curve. An aspect of this is that design provides in some circumstances a mixing impeller that can mitigate, at least to some extent, the effect of the development of “rags” or other collections adhering to the leading edge of the impeller, or to any edge of the impeller.
Some preferred embodiments will now be described with reference to the drawing figures, in which like reference numbers refer to like parts throughout.
In the example shown, the hub 14 has a radially outward extending mounting flange 16 with a central base and a plurality of bolt holes 18 therethrough. The impeller 10 has a central aperture 20, through which the shaft 12 can pass, and also has a plurality of bolt holes 22 therethrough corresponding to the bolt holes 18. In this way, the impeller 10 can be rigidly affixed to the hub 14 by bolts passing through the bolt holes 22 and 18, respectively. The hub 14 can be affixed onto the shaft 12, both axially and rotationally, via any of many known attachment methods. For example, the hub 14 can be welded to the shaft 12. Similarly, the impeller 10 can be mounted to the hub 14 via any known attachment method, including, for example, by being welded. Also, the hub 14 could be integral with or permanently attached to the impeller 10.
Turning now in more detail to
In the example, three projecting extensions 26 are illustrated; however, any number of one or more, preferably two or more, extensions may be provided. In most preferred embodiments, the extensions will be two or more and will be symmetrically disposed around the circumference of the central disk region 24. Also, as discussed further below, the impeller blade 10 may optionally be a unitary design as shown in
However, in some cases, for example, in the case of large size impellers, it may be desirable to fabricate the impeller 10 from a plurality of parts that are welded together or otherwise attached to each other. For example, the individual extensions 26 can each be welded on at an angle to the central disk portion 24, and/or the central disk 24 itself and an associated extension can be made of individual components each with an associated extension.
In a further variation, the embodiment of
The central disk portion 24 has a number of leading edges 30, with the number of leading edges 30 corresponding to the number of extensions 26. Each leading edge 30 extends from the transition location of one of the extensions 26 outward to the beginning of the transition of the next adjacent extension 26.
As can be seen in
Thus, the leading edge 30 forms a continuous outward spiraling shape. A benefit of this continued outward spiraling shape is that the leading edge 30 cuts its way through the material in such a fashion that “rags” tend to be minimized and not to adhere to the leading edge 30. The angle between the leading edge 30 and the material being mixed (the angle of attack) is kept to be a suitably small angle but is also continuously gradually changing to a larger angle, so that the leading edge 30 tends to be in shear with the material being mixed and tends not to collect “rags.”
In the examples illustrated in
The extensions 26 illustrated in
The sides 34 and 36 of the extensions are illustrated as being generally straight or slightly arcuate. The outer side edge 34 is illustrated as being a shape resulting from initial formation of a flat plate 24, and thus the edge 34 is a geometric continuation of the leading edge 30. The inner edge of the extension 26 is illustrated as being that which results from providing a cut line into the plate 24 as essentially a continuation of the leading edge 30, at the illustrated location. However, the side edges 34 and 36 can also have other shapes, and for example, the extensions 26 rather than being a relatively rectangular flat extension, as illustrated, could be triangular, trapezoidal, or have any other shape. This may be particularly advantageous where the extensions 26 are a separately formed piece that is independently welded onto the central disk portion 24.
An advantage of the embodiment illustrated in
An advantage of this manufacturing method is also that a single set of flat impeller blanks can be cut out, and then different ones can have each of their blades bent to different bend angles, permitting easy, test, adjustment, or adaptation of the impellers. Different power factors or performance are possible from the same blank simply by varying the angle at which the extensions are bent.
In this description of the preferred embodiment, the word “blade” and “impeller” are used to refer to the entire impeller structure, which includes a central disk portion that forms leading edges 30, as well as the extensions 26. Of course, the extensions 26 could each be considered as blades, and are also referred to as flow inducer portions. The selection of the term “blade” to describe the entire impeller and the use of “extensions” to describe those components is for convenience and not intended to limit the scope of the description in any way. Also, the “disk,” “disk portion,” “central disk portion” and “central disk region” and the like refer to the flat structure that comprises the leading edges, or to the structure other than the extensions.
The many features and advantages of the invention are apparent from the detailed specification, and thus, it is intended by the appended claims to cover all such features and advantages of the invention which fall within the true spirit and scope of the invention. Further, since numerous modifications and variations will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation illustrated and described, and accordingly, all suitable modifications and equivalents may be resorted to, falling within the scope of the invention.
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| Number | Date | Country |
|---|---|---|
| 79396 | May 1983 | EP |
| 896834 | Feb 1999 | EP |
| 2549402 | Jan 1985 | FR |
