1. Field of the Invention
The invention relates to the mixing in a container of contents having a base component and a component to be mixed.
The invention more especially relates to a mixing process, a spraying and dispersing device, especially designed for implementing the mixing process, and a mixing device, also especially designed for implementing the mixing process and including such a spraying and dispersing device.
2. Description of the Related Art
A process for mixing contents that are in a container is already known, said process being of the type in which:
“Mixing” and “mixture” are defined as the operation and the result of the operation that consists in that several separate components form the same more or less viscous fluid phase or several phases with a high degree of homogenization.
A mixing process as was just described is provided, for example, in the case of biopharmaceutical fluids. It can then be implemented by means of a pocket of the type of the one that is described in the document FR-A-2 781 202.
The document FR-A-2 781 202 actually describes a pocket that is made of plastic material having two large walls and two gussets. Each gusset comprises two small walls that are connected to one another by an inside fold, and each small wall is connected to the large adjacent wall by an outside fold. Such a pocket, once expanded, assumes a three-dimensional shape (cylindrical, prismatic, parallelepipedic . . . ) and can have a volume of 50 liters and even more, which justifies that some call the pocket 3D.
In some cases, the component to be mixed is in substantially solid form, in block or in powder form, while being able to be dissolved in the base of the contents. Typically, such a component to be mixed, in the absence of an external action, can tend to float to the free surface of the base of the contents or to clump. The result is that the dissolution of the component to be mixed and its mixing in the base of the contents are made difficult.
To attempt to overcome this difficulty, it is proposed to initiate a strong, i.e., powerful, mixing operation, which in its turn poses other problems such as the appearance of foam. In addition, in some cases, the contents to be mixed can deteriorate if the mixing that it undergoes is powerful.
In other cases, the component to be mixed is not in solid form but, for example, in the form of a gel that is poorly miscible or even immiscible in the base of the contents. The high degree of homogenization that is then desired is made difficult to obtain.
The document US 2005/279687 describes a pressurized water-gas mixing device, quite especially designed for a multifunctional machine with oxidized water. The device in question comprises a hollow container that has, in the upper part, a water intake, a gas intake, a water-collecting means that is provided on the inside of the hollow container, having lateral perforations that form outlet openings for the nebulized water in the direction of the inside surface of the cylindrical wall of the hollow container. With such a device, the water is introduced via the intake and is collected in the collecting means. It exits from the collecting means by perforations and is sprayed on the inside surface of the cylindrical wall of the container. In its movement, it encounters the gas stream that is introduced into the device via the corresponding intake. Such a device is not designed for the implementation of a mixing process such as the one of this invention. In addition, if it comprises spraying and dispersing perforations, the latter do not allow the sprayed product to reach essentially the entire free surface of the contents of the container, whereby the sprayed product actually reaches the inside surface of the cylindrical wall of the hollow container.
There is therefore a problem when it is desired to mix in a container a base of the contents and a component to be mixed that is solid or immiscible or poorly miscible, when the latter tends to float to the free surface of the base of the contents or to clump, or cannot be mixed with the desired degree of homogenization, or else when the mixing operation is too powerful.
The object of the invention is therefore to remedy these problems.
For this purpose, and according to a first aspect, the purpose of the invention is a process for mixing contents that are in a container, of the type in which:
According to one embodiment, a component to be mixed in substantially solid form, in block or in powder form, which, in the absence of an external action, tends to float to the free surface of the base of the contents, is provided, and the mixing facilitator is sprayed and dispersed for wetting the component that is to be mixed and that floats to the surface of the base of the contents, this wetting facilitating the dissolution or the dispersion of the component to be mixed in the base of the contents and their mixing.
According to one embodiment, the mixing facilitator is sprayed by dispersing it in an omnidirectional manner at an aperture angle that can allow the mixing facilitator to reach essentially the entire free surface of the contents of the container and the floating component to be mixed that is located therein, in this embodiment.
According to a first embodiment, a mixing facilitator is provided that is of the same nature as the component or one of the components of the base of the contents. According to a second embodiment, a mixing facilitator is provided that is of a different nature from the components of the base of the contents.
According to one embodiment, in the first phase, the base component is introduced into the container by a suitable introduction means, separate or not from the means for introducing the facilitator, whereas the spraying and dispersing device is structurally connected to the means for introducing the facilitator and is in the functional inactive state.
According to one embodiment, in the first phase, after having introduced the base component into the container, the removable spraying and dispersing device is structurally separated from the means for introducing the facilitator, and then the component to be mixed is introduced into the container by the means for introducing the facilitator.
According to one embodiment, after having introduced the component to be mixed into the container, the spraying and dispersing device is structurally connected to the means for introducing the facilitator, and then the mixing facilitator is introduced into the container by the means for introducing the facilitator.
According to one embodiment, in the second phase, the introduction, the spraying, and the dispersing of the mixing facilitator to the component to be mixed is continued until the time when a portion of the component to be mixed is dissolved or dispersed in the base of the contents.
According to one embodiment, the mixing is begun at the time, or before or after the time, when the introduction of the component to be mixed into the container is begun, and the mixing is continued at least until the time when the entire component to be mixed is dissolved or dispersed into the base of the contents.
According to one embodiment, low to medium mixing is initiated, based on the components of the contents, without the necessity for strong mixing.
According to one embodiment, a closed container is used except in the first phase for the introduction of the component to be mixed into the container.
According to one embodiment, a container is used that is in the form of a plastic foldable pocket with gussets that includes a mixing means. More specifically, according to one embodiment, the starting material is a foldable pocket with gussets in the folded state and, in a preliminary phase, said foldable pocket with gussets is expanded in volume.
According to one embodiment, in a final phase, the container is filled at least substantially with the base of the contents and/or the mixing facilitator, whereas the spraying and dispersing device is connected to the means for introducing the facilitator.
According to a second aspect, the purpose of the invention is a spraying and dispersing device that is especially designed for the implementation of the mixing process that was just described and that includes a wall that is provided, on the one hand, with peripheral means for structurally connecting to a means for introducing a mixing facilitator of a container that has an opening and an axis D, and, on the other hand, spraying and dispersing perforations that are distributed over all—or a substantial portion—of the surface that is designed to be located facing the opening and arranged in an omnidirectional manner at an aperture angle (α) around the axis D, able to make it possible for the mixing facilitator (Fm), sprayed and dispersed by said spraying and dispersing device, to reach substantially the entire free surface (S) of the contents of the container, in particular the floating component to be mixed (Cm) that is located therein.
According to a first variant embodiment, the wall is deformable between an essentially flat configuration when said spraying and dispersing device is in the inactive functional state and a curved configuration with a convexity rotated toward the inside of the container when said spraying and dispersing device is in the potentially or actually active functional state, whereby said curved configuration defines said omnidirectional dispersion at said aperture angle, the wall being in its essentially flat configuration in the absence of external stress, in particular for introducing the mixing facilitator, and being responsive to the stress exerted on it by the mixing facilitator during its introduction into the container in such a way as to then be in its curved configuration.
According to one embodiment, the wall is equipped with perforations that, when said spraying and dispersing device is in the inactive functional state, are essentially closed and that, when said spraying and dispersing device is in the potentially or actually active functional state, are open.
According to a second variant embodiment, the wall is analogous to the one that was just described, but rigid and not deformable.
According to another embodiment, the wall is equipped with perforations that are always open, in particular when said spraying and dispersing device is in the inactive functional state.
According to a first embodiment, the perforations of one wall are identical to one another. According to a second embodiment, the perforations are differentiated from one another by their size and/or their shape according to their position on the wall so as to perform their function as well as possible.
According to a first variant embodiment, the peripheral means for structurally connecting to a means for introducing the mixing facilitator of a container come in the form of an annular bead that is able to work in a removable manner with means that are complementary to the means for introducing the mixing facilitator that has the form of an annular hollow that is made in the means for introducing the mixing facilitator.
According to a second variant embodiment, the peripheral means for structurally connecting to a means for introducing the mixing facilitator of a container consist of the wall that is formed by an elastically deformable piece that is able—by the tension that is exerted thereon—to be expanded and then slipped onto the collar around which it can then fit tightly and on which it is held in a removable manner.
According to a third aspect, the purpose of the invention is a mixing device that is especially designed for the implementation of the mixing process that is described above, comprising:
According to one embodiment, the container is closed, except when the means for introducing the mixing facilitator is open.
According to one embodiment, the container is a plastic foldable pocket with gussets that includes the mixing means.
According to one embodiment, the means for introducing the mixing facilitator comes in the form of an opening that is formed by a peripheral collar that is adjacent to the container, a cap with a port for introducing liquid being mounted on the collar, whereby the spraying and dispersing device is structurally connected, in a removable manner, to the means for introducing the mixing facilitator by its structurally connected peripheral means working with means that are complementary to the means for introducing the mixing facilitator.
Several embodiments of the invention are now described using drawings in which:
A mixing device 1 that is especially designed for the implementation of the mixing process disclosed above first of all comprises a container 2.
In the embodiment that is shown, the container 2 is closed except when a certain means of introduction 3 with which it is equipped and which will be referenced again is open (
In the embodiment that is shown, the container 2 is a plastic flexible pocket that can be folded by means of gussets 4. Such a pocket is, for example, a so-called 3D pocket of the general type that is described in the document FR-A-2 781 202.
Such a pocket 2 can have a volume that exceeds 50 l and reaches 3,000 l, which justifies its being able to be termed a “large” pocket.
When it is deployed and expanded in volume, such a pocket 2 has a generally parallelepipedic shape with a bottom wall 5 that is arranged essentially horizontally, four side walls 6 that are arranged essentially vertically, and an upper wall 7 that is arranged essentially horizontally.
Such a pocket 2 is designed to be used in connection with a resistant rigid container 8 into which it is placed in a removable manner.
It is understood that the invention applies to other types of containers 2. It may involve in particular rigid containers that are permanently open and that are made of metal, with different capacities.
The container 2 is equipped with means of introduction into the volume that it defines of the components Co of the contents C that it is designed to receive, able to make it possible to introduce these components into this space in the desired quantity. Actually, these components Co, before being introduced into the container 2, are packaged in means that are provided for this purpose: tanks, drums, pockets . . . .
In this case, it is provided that the container 2 is equipped with an introduction means 3 termed “means for introducing the mixing facilitator.”
It is also provided that the container 2 is equipped with an introduction means 9 that is able to make possible the introduction of a component with a liquid composition or, optionally, a more or less viscous composition.
This introduction means 9 is different from the introduction means 3 or is the same.
If necessary, the container 2 comprises a larger number of such introduction means 3, 9.
In the embodiment that is shown in the drawings, the introduction means 3 is located on the upper wall 7 and the other introduction means 9, separate, is located elsewhere, for example toward the junction between the bottom 5 and one of the side walls 6.
In the embodiment shown in the drawings, the means 3 for introducing the mixing facilitator comes in the form of an opening 10 that is formed and delimited by a peripheral collar 11 that is adjacent to the upper wall 7 of the container and directed toward the outside of the latter. The opening is wide enough here to make possible the introduction of one or more components that are of solid and more or less bulky form.
A cap 12 that is provided with a port 13 for introducing liquid is mounted on the collar 11, in a removable manner, owing to removable attachment means that are provided for this purpose.
The port 13 can have an identical structure, analogous or close to that of the corresponding port of the introduction means 9. This port 13 is therefore able to allow the introduction of a component with a liquid or, optionally, more or less pasty composition.
Thus, the introduction means 3 is polyvalent. When the cap 13 is mounted on the collar, it makes possible the introduction of a component of a liquid or, optionally, more or less pasty composition. When the cap 13 is removed from the collar, it makes possible the introduction of a component of solid and more or less bulky composition.
In one embodiment, the removable attachment means of the cap 12 on the collar 11 are separate from the cap 12 and are connected to it, such as attachment collars. This embodiment does not exclude others.
Next, the mixing device 1 comprises means 14 for mixing the contents C of the container 2, connected to container 2.
Such mixing means 14, by themselves, are known or are within the scope of one skilled in the art. It may be a matter of, for example, a mixing propeller that is mounted in the container on the bottom 5, driven by suitable motor means.
Finally, the mixing device 1 comprises a spraying and dispersing device 15.
The spraying and dispersing device 15 is able to be structurally connected to the container 2, namely with the means 3 for introducing the mixing facilitator.
More specifically, the spraying and dispersing device 15 is structurally connected to the means 3 for introducing the mixing facilitator, in a removable manner, by structurally connected peripheral means 16 with which it is equipped, arranged to work with complementary means 17 with which the means 3 for introducing the mixing facilitator is equipped.
In the embodiment shown in
According to another embodiment that is shown in
The spraying and dispersing device 15 comprises a wall 18 that is equipped on its periphery with structurally connected means 16, in particular the bead of which mention was made above.
This wall 18 is equipped with spraying and dispersing perforations 19, distributed over all—or a substantial portion—of the surface that is designed to be located facing the opening 10.
If appropriate, the perforations 19 of a wall 18 are identical to one another or, on the contrary, are differentiated from one another by their size and/or their shape according to their position on the wall 18 so as to perform their function as well as possible.
D is defined as the axis—generally arranged vertically—of the opening 10 and the means 3 for introducing the mixing facilitator.
The wall 18 is equipped with spraying and dispersing perforations 19 that are arranged in an omnidirectional manner at an aperture angle α, around the axis D, in such a way as to allow the mixing facilitator Fm, which is sprayed and dispersed by the spraying and dispersing device 15, to reach essentially the entire free surface S of the contents of the container 2, and, as will be seen below in the embodiment whose purpose is more especially a component to be mixed Cm in solid form, said component to be mixed Cm is located at this free surface S and floats therein.
In a first variant embodiment shown in the figures, the wall 18, made of, for example, a material such as silicone, is deformable between an essentially flat configuration (
The spraying and dispersing device 15 is either connected to the container 2, namely to its means 3 for introducing the mixing facilitator, or separated from it. When it is connected, it is, when this is necessary, in a potentially or actually active functional state in which it makes it possible to spray and to disperse a liquid that is introduced by the port 13 into the container 2. When a liquid that is introduced by the port 13 into the container 2 is not sprayed and dispersed, the spraying and dispersing device 15 is either in this same potentially or actually active functional state or in an inactive functional state in which the means 3 for introducing the mixing facilitator is, for example, closed.
The wall 18 is essentially flat in its configuration (
The wall 18 is in its essentially flat configuration in the absence of external stress, in particular for introducing a liquid through the port 13. It is responsive to the stress exerted on it by such a liquid that is introduced into the container through the port 13 and then assumes, under the action of the pressure exerted by the liquid in question, the curved configuration.
In the embodiment in question, when the spraying and dispersing device 15 is in the inactive functional state, the perforations 19 are essentially closed, whereas they are open when the spraying and dispersing device 15 is in the active functional state.
The embodiment of the spraying and dispersing device 15 that was just described does not exclude others of a different nature or structure that perform the same function and obtain identical or analogous results. Thus, according to a second variant embodiment, the wall 18 is analogous to the one that was described above, but it is rigid and not deformable. Such a rigid wall 18 can be either flat or curved as it was just described. Also, according to another embodiment, the wall 18, deformable or rigid, is provided with perforations 19 that are always open, in particular when said spraying and dispersing device 15 is in the inactive functional state.
The purpose of the process according to the invention is to ensure the mixing of the contents C that are in the container 2.
This container C comprises several separate components Co that are mixed in the container 2, owing to the mixing device 1 that was just described, in particular owing to the spraying and dispersing device 15.
One of the components Co is substantially liquid. This means that it is totally in liquid form or that it has a more or less pasty form. As indicated above, this component is conventionally referred to below as “base of the contents” Cb.
One of the components Co is designed to be mixed with the base of the contents Cb. As indicated above, this component is conventionally referred to below as “component to be mixed” Cm.
It is understood that the number of these components is not limited to two. Several components that form the base of the contents Cb and/or several components that form the component to be mixed Cm can be provided.
In the application that is more especially described here, the component to be mixed Cm has a substantially solid shape, being either in block form or in powder form. This component is able, if it is miscible with the base of the contents Cb, to be dissolved in it, or if it is not miscible with it, to nevertheless be dispersed in it with a high degree of homogenization.
According to another embodiment, the component to be mixed Cm has a fluid form, and it is not miscible in the base of the contents Cb. It involves, for example, a gel, suspended in the base of the contents Cb.
More especially, the main advantage of the invention lies in the case of a component to be mixed Cm in substantially solid form that, in the absence of external action, tends to float to the free surface S of the base of the contents Cb.
One of the components Co is designed to be an integral part of the contents C by being mixed with other components Cb and Cm of the latter. This component is liquid, and it has been specially selected for its compatibility with the required qualities of the contents C and its capacity for promoting the mixing operation of the component to be mixed Cm in the base of the contents Cb. This component is conventionally referred to as “mixing facilitator.”
If appropriate, the mixing facilitator Fm has the same nature as the base of the contents Cb or, on the contrary, a different nature. In one embodiment, the mixing facilitator Fm is water.
In a first phase of the process (
To the extent that a start is made from a foldable pocket 2 with gussets that is initially in the folded state, the process comprises a preliminary phase in which said foldable pocket with gussets is expanded in volume, and it is placed in the resistant container 8 (
In this situation, and in the first phase, the spraying and dispersing device 15 is structurally connected to the means 3 for introducing the mixing facilitator by making the respective means 16 and 17 work together.
The spraying and dispersing device 15 is then in the inactive functional state.
In this situation, the base component Cb is introduced into the container 2 by the suitable introduction means 9 that is provided for this purpose, separate or not from the means 3 for introducing the mixing facilitator.
As indicated, the base component Cb does not totally fill the container 2, and it has a free surface S.
The operation that was just described is illustrated by
In the same first phase, after having introduced into the container 2 the base component Cb, the spraying and dispersing device 15 is structurally separated from the means 3 for introducing the mixing facilitator.
To do this, the cap 12 is removed, the spraying and dispersing device 15 is removed, and the opening 10 is left open.
The operation that was just described is illustrated by
In this situation, the component to be mixed Cm is introduced into the container 2 by the means 3 for introducing the mixing facilitator, more specifically by the opening 10. This is possible even for a component to be mixed that is in solid form because of the adequate size given to the opening 10.
As indicated, the component to be mixed Cm, in solid form, may have a tendency to float to the free surface S of the base of the contents Cb.
The operation that was just described is illustrated by
In a second separate and subsequent phase, the spraying and dispersing device 15 is again connected to the means 3 for introducing the mixing facilitator by making the respective means 16 and 17 work together.
In this situation, the mixing facilitator Fm is introduced into the container 2 by the introduction means 3 that are provided for this purpose.
Owing to the presence of the spraying and dispersing device 15, then put into the active functional state, the wall 18 that was in its essentially flat configuration is placed in its curved configuration under the action of the stress exerted on it by the mixing facilitator that is introduced through the port 13.
By so doing, the mixing facilitator is sprayed by dispersing it toward the base of the contents Cb and toward the component to be mixed Cm.
The mixing facilitator Fm is sprayed and dispersed as it was just indicated to wet the component to be mixed Cm, which floats to the free surface S of the base of the contents Cm.
It is this wetting that facilitates the dissolution or the dispersion of the component to be mixed Cm in the base of the contents Cb and their respective mixing.
As it results from the preceding description, the mixing facilitator Fm is sprayed by dispersing it in an omnidirectional manner at an aperture angle α in such a way that the mixing facilitator Fm essentially reaches the entire free surface S of the contents of the container 2 and the floating component to be mixed Cm that is located therein, in this variant embodiment.
In this second phase, the introduction, the spraying and the dispersing of the mixing facilitator Fm toward the component to be mixed Cm is continued until the time when a portion of the component to be mixed Cm is dissolved or sufficiently dispersed in the base of the contents Cb. In general, it is not essential to continue the spraying and the dispersing of the mixing facilitator Fm until the entire component to be mixed Cm is dissolved or dispersed in the base of the contents Cb.
The operation that was just described is illustrated by
The mixing of the contents of the container 2 is implemented using mixing means 14.
The mixing is begun at the time, or, most often before the time, but also possibly after the time, when the introduction of the component to be mixed Cm into the container is begun (
The invention allows the initiation of mixing of low to medium power, and this is based on the components Cb, Cm of the contents. It is not essential to have recourse to a mixing of high power, with the advantages that are derived therefrom.
The process also comprises a final phase in which the container 2 is filled at least substantially with the base of the contents Cb and/or the mixing facilitator Fm, whereas the spraying and dispersing device is connected to the means 3 for introducing the mixing facilitator.
The operation that was just described is illustrated by
Number | Date | Country | Kind |
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08 54827 | Jul 2008 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR2009/051136 | 6/16/2009 | WO | 00 | 2/16/2011 |
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WO2010/007273 | 1/21/2010 | WO | A |
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