The invention relates to a mixing nozzle for mixing plural component materials. In particular, the invention relates to a low pressure nozzle for mixing plural component materials wherein the device may be used to dispense fluids in small diameter conduits.
Polyurea coatings are ideal for sealing and lining air ducts and other tubes and pipes. However, there are difficulties associated with mixing nozzles used to apply plural compounds to the interior of small, e.g., 4 to 6 inch ID, pipes. Existing mixing and application devices fall into one of two categories: high pressure guns and low pressure nozzles with static mixing tubes. Known guns are too large and their spray patterns are typically small diameter, for application to pipe interiors. Further, high pressure applicators are expensive to purchase and maintain. Furthermore, high pressure applicators may run at pressures of 2000 to 4000 psi, which raises safety concerns. Static mixing tubes used in low pressure systems must be changed each time the application is halted. No known nozzles are available for applying a plural compound mixture to pipe interior walls. Therefore, it is desirable to provide a device that is capable of mixing polyurea and other elastomers at low pressure and that is capable of applying the mixture to the interiors of small diameter pipes. It is further desirable that the device be self-cleaning and have no moving parts.
In one embodiment, the device of the invention utilizes two opposed passages to impinge two fluid components, e.g., elastomer or polyurea components, on each other. The fluid components are extruded at high velocity through slots or, alternatively, through a ring orifice oriented perpendicular to the impinging fluid components. Width of the slots is preferably 0.013 ( 1/32) inch wide. Width of the orifice is preferably 0.010 to 0.020 inches. In the ring orifice embodiment, the thickness of the two fluid disks created by fluid passing through the ring orifice decreases to approximately half the orifice width as the disk expands radially. In another embodiment, a mixing tube defines the two opposed passages. Each passage delivers its contents to a plurality of quasi-radial mixing ports that exit from common radial ports. The fluid is dispersed radially through the common radial ports to form a circular pattern that will be referred to herein as a fluid disk.
A high velocity air jet fractures the disk into fine droplets. The droplets are conveyed by an air stream to a small diameter passage in a nozzle. Droplets of the two components are further mixed in this passage. The three fluid mixture, i.e., air or gas and the two mixed fluids, exits radially from the nozzle core at the face of a circular deflector attached to the nozzle core. In one embodiment, these streams impinge on a chamfered edge of the nozzle barrel and circular deflector to form an expanding radial cone of the three fluids. The apex angle of the cone can be varied from 90 to 180 degrees. In another embodiment, the stream exits radially from overlapping slots defined by a nozzle barrel. The conical three fluid stream impinges on the interior surface of the duct or pipe for coating the pipe.
The device blends the fluid components instantaneously at low operating pressures. The device incorporates a third fluid, e.g., air, and produces very small droplets from a highly viscous material. Because of the orientation and incorporation of the air stream, the nozzle is self-cleaning. A conical or disk spray pattern can be formed because the stream is high velocity and consists of three fluids. The air or gas stream entrains the droplets, e.g., of a polyurea mixture, accelerating their velocity, and distributing the droplets in the conical or disk pattern.
In another embodiment, the device uses an auger-like device to mix two fluids as the fluids traverse a length of a mixing tube. The mixed fluids are then further mixed in a mixing area with a third fluid, e.g., air, before the three fluids are dispersed out of spray slits.
In a third embodiment, the device utilizes a third fluid, e.g., that may be delivered via a round or slot shaped section of a fourth passageway to pass over dispersing slots of a mixing cartridge. The air or gas stream entrains the droplets, e.g., of a polyurea mixture, accelerating their velocity, and distributing the droplets in the conical or disk pattern.
Referring now to
Body stem 28 extends from exit side 16 of body 12. Body 12 and body stem 28 define a fourth passageway 30 (
Right plug 32 is received in first passageway 22 at right side 18 of body 12. Right plug 32 has a stem 34 that defines a circumferential passageway 36. As shown in
Left plug 40 is received in first passageway 22 at left side 20 of body 12. Left plug 40 has a stem 42 (
When right plug 32 and left plug 40 are installed within first passageway 22, distal end of stem 34 of right plug 32 and distal end of stem 42 of left plug 40 are located adjacent one another in fourth passageway 30 to define a ring orifice 48 (
Center member 50 is received in fourth passageway 30 on inlet side 14 of body 12. Center member 50 defines a center fluid inlet 52 for delivering a fluid into fourth passageway 30 for flowing past ring orifice 48.
A nozzle sleeve 54 is threadably received on a distal end of body stem 28. Nozzle sleeve 54 preferably has a tapered outlet end 56. Nozzle barrel member 58 (
A circular deflector 62 is received proximate an outside end of nozzle sleeve 54. Circular deflector 62 defines a plurality of radial orifices 64 (
Referring now to
Body stem 128 extends from exit side 116 of body 112. Body 112 and body stem 128 define a fourth passageway 130 (
An atomizing and blending cartridge, referred to herein as mixing cartridge 132 (
Mixing cartridge 132 defines a left circumferential passageway 144 (
Right stopper 148 and left stopper 149 are secured at right and left ends of first passageway 122 to secure mixing cartridge 132 within first passageway 122 of body 112. Right plurality of quasi-radial passageways 139 and left plurality of quasi-radial passageways 147 meet at common exit orifices defined by an external surface of mixing cartridge 132, i.e., at center mixing ports 151 (
Fluid enters into fourth passageway 130 proximate inlet side 114 for flowing past the fluid disk pattern formed by fluid exiting from center mixing ports 151.
Referring back primarily to
Nozzle barrel member 158 defines a plurality of spray slits 160 for dispersing the fluids in a conical spray configuration or radial fan pattern. In one embodiment, two spray slits 160 are used, each traversing approximately 170° of the outer surface of nozzle barrel member 158. Greater or fewer spray slits 160 may also be used having a greater or reduced length, as desired. Spray slits 160 are preferably made with a slitting saw.
In use, a first fluid, e.g., a first polyurea component, is delivered into second passageway 24, 124. The first fluid passes through second passageway 24, 124 and into first passageway 22, 122 within circumferential passageway 36, 136 defined by right plug 32 or mixing cartridge 132. The first fluid then passes along a length of right plug 32 or mixing cartridge 132 within longitudinal passageway 38, 138, where the first fluid exits a distal end of right plug 32 or from right plurality of quasi-radial passageways 139 within fourth passageway 30.
A second fluid, e.g., a second polyurea component, is delivered into third passageway 26, 126. The second fluid passes through third passageway 26, 126 and into first passageway 22, 122 within circumferential passageway 44, 144 defined by left plug 32 or mixing cartridge 132. The second fluid then passes along a length of left plug 40 or mixing cartridge 132 within longitudinal passageway 46, 146, where the second fluid exits a distal end of left plug 40 of from left plurality of quasi-radial passageways 147 within fourth passageway 30.
The first fluid and second fluid impinge upon one another at ring orifice 48 formed by the adjacent distal ends of right plug 32 and left plug 40 or exit from center mixing ports 151. The first fluid and second fluid mix together to form a fluid disk.
A third fluid is delivered into center member 50, i.e., fourth passageway 30, 130. The third fluid passes through fourth passageway 30, 130, where it passes over the fluid disk and carries droplets of the mixed fluids further down fourth passageway 30, 130 into nozzle barrel member 58, 158. The mixed fluid then passes through radial orifices 64 and out circumferential spray gap 66 or out of spray slits 160 where the mixed fluids form a conical or radial spray pattern for delivering mixed fluids on an inside surface of a conduit or pipe.
Referring now to
Nozzle member 210 is received within receiving orifice 208 of fluid inlet member 202. Nozzle member 210 has a receiving area 212 (
Mixing tube 220 has an inlet end 222 (
In use, a first and a second fluid may be introduced into mixing tube 220 for thorough mixing by mixing auger 228. A third fluid may be introduced into inlet tube 204 of fluid inlet member 202 for passing through inlet orifice 216 for mixing with the mixed first and second fluids in the mixing area 215. The mixed first, second and third fluids are then dispersed out of spray slits 218.
Referring now to
Body stem 328 extends from exit side 316 of body 312. Body 312 and body stem 328 define a fourth passageway 330 that passes through body stem 328 and body 312. Fourth passageway 330 may pass through a narrow portion such as fourth passageway slot 331 (
Right plug 332 is received in first passageway 322 at right side 318 of body 312. Right plug 332 has a stem 334 that is co-axial with first passageway 322. As shown in
Left plug 340 is received in first passageway 322 at left side 320 of body 312. Left plug 340 has a stem 342 that is co-axial with first passageway 322. Stem 342 of left plug 340 is inserted in first passageway 322. Left plug 340 defines third passageway 326. Left inlet member 345 communicates with third passageway 326. Left tip 347 engages a distal end of left inlet member 345. Stem 342 of left plug 340 further defines a longitudinal passageway 346. Longitudinal passageway 346 communicates with second passageway 326 at a first end of longitudinal passageway 346 and communicates with a distal end of stem 342 at a second end of longitudinal passageway 346.
When right plug 332 and left plug 340 are installed within first passageway 322, distal end of stem 334 of right plug 332 and distal end of stem 342 of left plug 340 are located adjacent to an atomizing and blending cartridge, referred to herein as mixing cartridge 349 (
Mixing cartridge 349 is located in first passageway 322. Mixing cartridge 349 defines a longitudinal passageway 370 (
Center member 350 engages fourth passageway 330 on inlet side 314 of body 312. Center member 350 defines a center fluid inlet 352 for delivering a fluid into fourth passageway 330 for flowing past dispersing slots 348.
A nozzle sleeve 354 is threadably received on a distal end of body stem 328. Nozzle sleeve 354 preferably has a tapered outlet end 356. Nozzle barrel member 358 (
In a further embodiment, nozzle barrel member 360 (
In use, a first fluid, e.g., a first polyurea component, is delivered into second passageway 324. The first fluid passes through second passageway 324 through right longitudinal passageway 338 and into first passageway 327 of body 312 and into longitudinal passageway 370 of mixing cartridge 349. The first fluid then exits dispersing slots 348 of mixing cartridge 349.
A second fluid, e.g., a second polyurea component, is delivered into third passageway 326. The second fluid passes through third passageway 326 through left longitudinal passageway 346 and into first passageway 346 of body 312 and into longitudinal passageway 370 of mixing cartridge 349. The second fluid then exits dispersing slots 348 of mixing cartridge 349.
The first fluid and second fluid are blended in dispersing slots 348 of mixing cartridge 349.
A third fluid is delivered into center fluid inlet 352 of center member 350 for directing fluid into fourth passageway 330. The third fluid passes through fourth passageway 330, where it passes over the blend of first and second fluids exiting dispersing slots 348 of mixing cartridge 349. The third fluid may pass through a narrow portion such as fourth passageway slot 331 to focus the third fluid on the dispersing slots 348 of mixing cartridge 349. The third fluid carries droplets of the mixed fluids further down fourth passageway 330 into nozzle barrel member 358, 360. The mixed fluid then passes through radial orifices 364 where the mixed fluids form a conical or radial spray pattern for delivering mixed fluids on an inside surface of a conduit or pipe.
Although the embodiments of the apparatus are described to be used to mix and apply isocyanate and polymer resins forming the compound polyurea, the invention can be used to apply any plural material that reacts to form a compound to ducts and other pipes and tubing.
Thus, the present invention is well adapted to carry out the objectives and attain the ends and advantages mentioned above as well as those inherent therein. While presently preferred embodiments have been described for purposes of this disclosure, numerous changes and modifications will be apparent to those of ordinary skill in the art. Such changes and modifications are encompassed within the spirit of this invention as defined by the claims.
This application claims the priority of U.S. Provisional Patent Application No. 61/159,594 entitled “MIXING NOZZLE FOR PLURAL COMPONENT MATERIALS,” filed Mar. 12, 2009, the contents of which are hereby incorporated by reference.
This invention was made with government support under NSF grant No. EEC-0332723 awarded by the National Science Foundation. The government has certain rights in the invention.
Number | Date | Country | |
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61159594 | Mar 2009 | US |