The present invention relates generally to pavement marking, and more particularly to a seal arrangement for a lid of a kettle.
Alkyd and hydrocarbon thermoplastics are commonly used to mark pavement surfaces with visible lines and symbols such as lane dividers and guide lines. In particular, thermoplastics provide a durable alternative to pavement painting, and are commonly used to mark street intersections, parking lots, and other high-traffic pavement surfaces from which paint would quickly wear away.
Thermoplastics are conventionally applied to pavement surfaces using a mobile applicator comprising a heated reservoir or kettle, and an application screed die. Melted thermoplastic is dispensed from the kettle at a controlled rate and applied in a thin layer atop pavement surfaces with the screed die. Some applicators further comprise secondary burners which heat secondary reservoirs or screed die. Many applicators burn pressurized gas, such as propane and butane, at secondary burners and to heat applicator kettles. Manually driven and self-powered applicators are both relatively common, and some applicators can be attached to and driven by vehicles.
Conventional thermoplastics must be brought to melt temperatures of 177 to 250° C. (350 to 480° F.) prior to application. Existing systems use a central mixer-melter to bring thermoplastics to these temperatures. Once melted, a load of thermoplastic from the central mixer-melter is transferred to the kettle of a mobile applicator for pavement marking. The applicator kettle is heated to prevent thermoplastic from resolidifying before it is applied to the pavement surface. Often, a single central mixer-melter may service a plurality of applicators on a job site.
Due to the high temperatures at which thermoplastics melt, fumes can be released that are harmful to people. In addition, it takes a large amount of energy to heat the thermoplastics to those temperatures. And once the thermoplastics have cooled, they can adhere to the processing equipment and must be heated again for removal. While conventional kettles have lids to prevent some of these effects, they can be inefficient and easily fouled.
In one embodiment of the present invention, a seal arrangement for a mobile applicator includes a kettle, a seal jamb, a kettle lid, and a lid seal. The seal jamb is attached to the kettle, and the kettle lid is rotatably connected to the kettle and can be rotated between an open position and a closed position. The lid seal is connected to the kettle lid and engages the seal jamb when the kettle lid is in the closed position.
In another embodiment of the present invention, a mobile applicator includes a frame, a kettle, wheels, a screed die box, a seal jamb, a kettle lid, and a lid seal. The kettle is attached to the frame for holding thermoplastic material, and the wheels are rotatably connected to the frame. The screed die box is connected to the frame for dispensing thermoplastic material. The seal jamb is attached to the kettle, and the kettle lid is rotatably connected to the kettle and can be rotated between an open position and a closed position. The lid seal is connected to the kettle lid and engages the seal jamb when the kettle lid is in the closed position.
Mobile applicator 10 is a tool capable of marking pavement lines by melting and then applying thermoplastic a pavement surface. Mobile applicator 10 includes frame 12 which provides support for other components of mobile applicator 12. Frame 12 may, for instance, be comprised of a framework of aluminum and/or steel beams, tubes, and struts. Gas tank cradle 16 is attached to frame 12 at the forward end of frame 12. Gas tank cradle 16 is a holding structure sized to retain a tank of propane, butane, or other appropriate combustible gas. Wheels 66 are rotatably attached to the bottom of frame 12 and allow mobile applicator 10 to move along pavement. In the illustrated embodiment, mobile applicator 10 includes three wheels 66: a single front wheel which swivels and provides directional control, and two rear wheels which track behind the front wheel. Push bar 38 is attached at the aft of frame 12 and includes handbrake 40. Push bar 38 allows a user to propel mobile applicator 10 and handbrake 40 allows the user to stop applicator 10, such that the user can direct where the pavement lines are made. One skilled in the art can appreciate that although directional terms such as “forward”, “aft”, “bottom”, “top”, “right side”, and “left side” have been used in describing this invention, but such terms are merely relational descriptors of the illustrated embodiments shown herein.
Mounted to the top of frame 12 is kettle 14, which is a receptacle that is heated to melt granular thermoplastic for application to pavement surfaces. In the illustrated embodiment, kettle 14 is a substantially hemi-cylindrical receptacle heated from below by a plurality of gas burners. Kettle 14 may, for instance, be formed of aluminum. Kettle 14 is attached to frame 12 via kettle supports 30, which are rigid struts or surfaces formed, for instance, of steel or aluminum.
Kettle lid 24 covers the open top of kettle 14 and prevents molten thermoplastic and thermoplastic vapor and heat from escaping from kettle 14 during operation. Kettle lid 24 can be opened and closed with lid handles 26, which are attached to the left side of kettle lid 24. In some embodiments, kettle 14 may include latches which allow kettle lid 24 to be locked shut. Kettle lid 24 is connected to kettle 14 via lid hinges 28 which are on the right side of kettle lid 24 (opposite of lid handles 26). Lid hinges 28 may be any sort of conventional hinge selected for heat resilience and resistance to fouling when exposed to melted thermoplastic. In addition, kettle 14 includes agitator arm 32 which is connected to a plurality of agitators inside kettle 14 used to stir the molten thermoplastic.
Also attached to the top of kettle 14 are lifting eyes 34. Lifting eyes 34 are attachment points that allow mobile applicator 10 to be hoisted into position or loaded onto or off of a transportation vehicle. In the illustrated embodiment, lifting eyes 34 are tabs with holes which extend from the top surface of kettle 14, but a person skilled in the art will recognize that lifting eyes 34 may generally be any sort of load-bearing anchors for a hoist or crane, and could, for instance, be located on frame 12, instead.
At the bottom right side of kettle 14 is gate valve 46. Gate valve 46 is positioned between the interior of kettle 14 to chute 44. Chute 44 is a rigid, heat-resistant chute or trough which guides molten thermoplastic from kettle 14 to the screed die box. Chute 44 is comprised of a heat-resistant material including, but not limited to, aluminum or steel.
As stated previously, gas tank cradle 16 holds a tank of combustible gas (not shown), and gas from this tank is utilized by gas system 18. Gas system 18 is largely located beneath kettle 14 and kettle supports 30, and is anchored to frame 12. Gas system 18 includes gas hookup 20, a fluid connection which receives gas from a tank at gas tank cradle 16. Gas system 18 also includes gas safety valve 22, and a plurality of other valves and gas distribution tubes. Gas safety valve 22 is an electrically actuated multi-path valve which controls gas flow to the pilot burners and main burners heating kettle 14. Gas system 18 provides combustible gas to burners which heat kettle 14, and to screed box burners 62 and hand torch 64. Hand torch 64 is a handheld burner which can be used by a human operator to touch up or remove thermoplastic applied using mobile applicator 10 and is therefore located at the aft of mobile applicator 10. In addition, screed box burners 62 are connected to gas system 18.
Screed enclosure 48 is anchored to frame 12 at the bottom right side of frame 12. Screed enclosure 48 includes screed enclosure top 50 and screed shroud door 52. Screed enclosure 48 surrounds screed box burners 62 and the screed die box (see
In order to operate mobile applicator 10, a user ignites the pilot burners and main burners under kettle 14. Then the user opens kettle lid 24 and deposits a sack of granular thermoplastic atop heat exchanger plenums located inside kettle 14. The sack itself is formed of a meltable thermoplastic material, so heat from main burners 116 melts the sack and the granules. The user can then rotate agitator arm 32 back and forth across a substantially 180° range, thereby sweeping the agitators through the interior of kettle 14 so as to mix the thermoplastic as it melts. Alternatively, the user can attach agitator arm 32 to agitator lever 42, allowing the user to move agitator arm 32 from the aft of mobile applicator 10.
Once the thermoplastic is uniformly melted, the user can pull gate valve lever 60, which opens gate valve 36. Opening gate valve 36 allows thermoplastic from kettle 14 to flow down chute 44 into the screed die box (shown in
The components and configuration of mobile applicator 10 as shown in
As stated above with respect to
Screed die box lever 78 attaches to a screed die box gate (not shown). The screed die box gate is a slidable plate along the bottom of screed die bucket 80. Screed die box lever 78 is detachably attached to screed actuator link 56 by means of retention pin 86, and is fastened to the screed die box gate. When screed actuator lever 58 (shown in
Also shown in
Screed die box 74 is heated by screed burners 62, to ensure that thermoplastic deposited in screed die box 74 from chute 44 remains molten during the application process. As stated previously, all screed burners 62 receive combustible gas from gas system 18. Screed burners 62 include aft screed burners 62a, which are directed to an aft portion of screed die box 74, and fore screed burners 62b. Although the embodiment of mobile applicator 10 depicted in
The components and configuration of mobile applicator 10 as shown in
In the illustrated embodiment, seal jamb 404 is attached to the top surface of kettle 14 and extends substantially vertically therefrom. Seal jamb 404 is a rectangular arrangement of sheet metal that is surrounded by kettle lid 24 when kettle lid 24 is in the closed position. Similarly, in order to form lid seal 400, seal bars 402a-402d are arranged in a corresponding rectangular pattern to seal jamb 404. Referring to the directional convention established in
Additionally when kettle lid 24 is closed, seal 400 engages seal jamb 404. As kettle lid 24 is moved from the fully opened position to the closed position, seal bar 402a contacts seal jamb 404 before seal bars 402b-402d do. This is because seal bar 402a is closest to the axis of rotation of kettle lid 24. As kettle lid 24 is closed further, seal bars 402b and 402d simultaneously contact seal jamb 404. Lastly, seal bar 402c contacts seal jamb 404 as kettle lid 24 is moved to the closed position.
The components and configuration of kettle 14 and kettle lid 24 as shown in
As stated previously, lid seal 400 is attached to kettle lid 24. More specifically, seal bars 402a-402d are held against lid interior 408 by seal retainers 406a-406d, respectively. In the illustrated embodiment, seal retainers 406a-406d are riveted to kettle lid 24. One skilled in the art will appreciate that other methods of attaching seal bars 402a-402d are possible, including methods that would eliminate the need for seal retainers 406a-406d (such as welding).
In
The components and configuration of kettle 14 and kettle lid 24 as shown in
Seal portions 410-416 are linearly connected to one another, although first seal bend 418 is positioned between first seal portion 410 and second seal portion 412. Similarly, second seal bend 420 is positioned between second seal portion 412 and third seal portion 414, and third seal bend 422 is positioned between third seal portion 414 and fourth seal portion 416.
Generally, seal bar 402d extends downward toward kettle 14 (shown in
The configuration of seal bars 402a-402d allows for seal 400 (shown in
While
As stated previously, seal bar 402a engages seal jamb 404 (shown in
It should be recognized that the present invention provides numerous benefits and advantages. Lid seal 400 protects workers from the fumes emanating from melting or molten thermoplastic, conserves heat inside kettle 14, and allows for the opening of a cold kettle 14. This is made possible due to the components and configuration of lid seal 400 on kettle lid 24 and its interaction with seal jamb 404 on kettle 14 when kettle lid 24 is in the closed position.
While the invention has been described with reference to an exemplary embodiment(s), it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment(s) disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US2012/021840 | 1/19/2012 | WO | 00 | 7/17/2013 |
Number | Date | Country | |
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61434055 | Jan 2011 | US |