The present disclosure relates to a mobile bulk material processing apparatus and in particular although not exclusively, to a mobile machine having a hanging assembly that includes at least one material processing unit, the assembly capable of being connected or disconnected from the machine via power operated actuators controlled by a motor.
Mobile bulk material processing apparatuses have been developed for a wide variety of applications including the processing of stone, minerals, construction materials and both domestic and industrial waste to generate smaller and/or size categorised aggregate for subsequent processing, use or disposal. For example, in both a quarry or clearance site environment, a mobile crusher is used to crush stone, rubble or site clearance material into smaller pieces. Typically, the crusher is provided with a hopper for receiving the bulk material and a discharge conveyor to transfer the processed and crushed material to a discharge location.
Mobile screening plants also utilize hoppers and discharge conveyors and function to separate the bulk material into one or more screened sized ranges, e.g., sand, ballast and aggregate via a screen box unit. Both screening and crushing plants range in size to suit particular applications with smaller self-propelled screening and/or crushing plants being designed to be readily transportable from one site to another on for example a low loader or by being towed as a trailed vehicle. Accordingly, it is desirable for such processing plants to have operating components that may be adjusted or even disconnected from the main machine either to facilitate transport between sites or to enhance the movability on site. As such, a number of mobile processing plants have been proposed with moving components that can be easily adjusted between different positions.
Example transportable processing plants with folding or pivoting operative components are described in WO 95/12462; EP 0506812; WO 97/41971; WO 02/26403; WO 2004/018106 and WO 2005/099903.
GB 2351247 and US 2003/0146315 disclose processing plants in which an upwardly inclined discharge conveyor and screen may be pivoted between a raised operative position and a lowered transport or maintenance position.
However, conventionally the adjustment of processing units between operative and transport (or maintenance) positions necessitates auxiliary powered apparatus such as lifting cranes and the like, which must be available on site. Additionally, the positional adjustment of the various operative components of the machine is time consuming which is disadvantageous particularly where a machine forms a part of a series of bulk handling units.
Accordingly, what is required is a mobile bulk material processing apparatus having at least one processing unit that may be adjusted conveniently and quickly to address the above problems.
It is an objective to provide a hanging assembly that includes at least one bulk material processing unit configured to be quickly and conveniently attached and removed from the mobile machine without the need for auxiliary powered lifting equipment. It is a specific objective to provide a ‘self-contained’ apparatus in which the hanging assembly may be readily connected and disconnected from a mainframe of the mobile machine automatically or semi-automatically with minimal or no manual intervention.
The objectives are achieved by providing a plurality of first and second couplings positioned between the mainframe and the hanging assembly that are respectively coupled to power operated actuators configured to move at least one of the first and second couplings relative to one another to provide powered engagement and disengagement. The first and second couplings are specifically configured to automatically couple and decouple from one another by movement controlled by the power operated actuators. Manual intervention and the need for auxiliary equipment is accordingly avoided to achieve connection and disconnection of the hanging assembly at the mainframe.
The motor that powers the actuation of the first and second couplings may be mounted at the mainframe of the mobile machine and is the same motor that provides drive of endless tracks or wheels to allow the apparatus to move over the ground. Optionally, the apparatus may have a secondary motor to power exclusively the movement of the couplings mounted at the mainframe of the machine or the hanging unit. The actuators can be hydraulic or pneumatic and the motor is coupled to a control fluid network to provide transport of the fluid relative to the actuators as will be appreciated by those skilled in the art. The actuators can be hydraulic cylinders, although the subject apparatus is compatible with all types of mechanical, electromagnetic, and fluidic operated actuators.
According to a first aspect, there is provided a mobile bulk material processing apparatus including: a mainframe mounting endless tracks or wheels to allow the apparatus to move over the ground; a hanging assembly having at least one material processing unit and a carrier frame, the carrier frame suspended from the mainframe via at least one support structure; a plurality of first couplings provided at the support structure and a plurality of complementary second couplings provided at the hanging assembly to releasably engage the first couplings to suspend the hanging assembly at the mainframe; a plurality of power operated actuators acting on the first and/or second couplings and powered by a motor to move at least one of the first and second couplings relative to one another to provide powered engagement and disengagement between the first and second couplings and to allow the hanging assembly to be connected and disconnected from the mainframe.
Optionally, at least some of the first and/or second couplings have hooked members and at least some of the alternate second and/or first couplings including abutments being releasably engageable by the hooked members. Optionally, the hooked members may be formed as claws or forks where the abutments may optionally be formed as engageable pins, bars, lugs, studs or notches against which the hooked members may engage and at least partially surround. Such a configuration is advantageous to provide the automatic engagement and disengagement between the first and second couplings and to provide a secure connection once fully engaged by virtue of the hooked end passing around each abutment.
Optionally, at least one of the hooked members is pivotally mounted at the support structure and at least one of the power operated actuators is configured to act on the hooked member to pivot the hooked member into and from engagement with at least one abutments at the hanging assembly. Pivotally mounting at least one of the hooked members for operative engagement and disengagement is advantageous to ensure a secure coupling is achieved between the mainframe and the hanging assembly. Optionally, at least some of the couplings may be configured to move linearly and to pivot or rotate relative to the alternate coupling via one or more of the power operated actuators.
The hanging assembly has at least one pair of telescopic arms mounted to extend from the carrier frame, each arm having one of the second couplings. The telescopic arms provide a means of conveniently moving the second couplings relative to the first couplings by extension or retraction of the arms. The carrier frame includes at least a pair of second couplings provided at one end of the carrier frame. The second couplings at the telescopic arms and the carrier frame include hooked members. The telescopic arms may be pivotally mounted at the carrier frame and are maintained in a generally inclined angle relative to the carrier frame. The hooked members of the carrier frame may be orientated such that the hooked ends point generally downwards towards the ground.
The first couplings at the support structure have abutments that are releasably engageable by the hooked members at the telescopic arms and the carrier frame. Such an arrangement provides a convenient and rapid connection and disconnection between the telescopic arms, the carrier frame and the support structure/mainframe. This may be achieved conveniently by raising and lowering the hooked members at the telescopic arms of the carrier frame relative to the abutments at the support structure.
At least one pair of the power operated actuators are coupled to the respective telescopic arms to extend and retract the arms relative to the carrier frame to move the hooked members relative to the abutments. Each telescopic arm includes a respective power operated actuator coupled between each arm of the carrier frame to both extend and retract each telescopic arm and accordingly raise and lower the second coupling (at the end of each telescopic arm) relative to the first couplings at the support structure.
The carrier frame has a plurality of jacking legs capable of being raised and lowered in contact with the ground to support the hanging assembly as a free standing unit on the ground and a plurality of the power operated actuators coupled to the jacking legs to actuate the raising and lowering of the legs relative to the carrier frame. The powered jacking legs are a convenient and reliable means of raising and lowering the entire hanging unit when contacted on the ground so as to move the second couplings from the hanging assembly relative to the first couplings at the support structure. That is, at least some or potentially all of the respective first and second couplings may be engaged and disengaged via the raising and lowering of the jacking legs when supported on the ground.
The jacking legs also allow the hanging assembly to be a free standing unit, independent of the mainframe and remainder of the powered mobile machine. Accordingly, the carrier frame includes a pair of jacking legs provided at a rearward end of the carrier frame, the rearward end intended for coupling to the support structure. The carrier frame further includes a plurality of support legs positioned towards a front end of the carrier frame, which are configured to be manually raised and lowered independently of the hydraulic actuation of the jacking legs.
Optionally the hanging assembly includes two jacking legs and two power operated actuators, in the form of hydraulic cylinders, acting on the jacking legs. Both the jacking legs and support legs of the carrier frame include means to mechanically fix and lock the legs at any extended or retracted position.
Optionally, the support structure includes a slewing arm mounting one of the first couplings and the hanging assembly includes a recirculation conveyor mounting one the second couplings to releasably engage the first coupling of the slewing arm. Optionally, the first coupling of the slewing arm may have a hooked member and the second coupling of the recirculation conveyor have an abutment, the slewing arm further including one of the power operated actuators to act on the hooked member to releasably engage the abutment. The slewing arm is mounted at the mainframe via a slewing ring aligned generally horizontally (that is having a central slewing axis that is aligned substantially vertically) when the machine is positioned on level ground. The slewing arm is preferably configured to suspend the recirculation conveyor via engagement between the first and second couplings such that the recirculation conveyor may be conveniently slewed laterally outward relative to the mainframe.
The slewing arm is configured to also bring the recirculation conveyor into substantially parallel alignment with the carrier frame to allow the recirculation conveyor to be releasably and mechanically attached to one side of the carrier frame. Advantageously the recirculation conveyor may be mounted exclusively at the carrier frame via mechanical attachments when the first and second couplings (provided at the respective slewing arm and recirculation conveyor) are disconnected. Such an arrangement is convenient to ‘park’ the recirculation conveyor at the hanging assembly.
Optionally, the material processing unit has at least one screen and the hanging assembly further including a discharge conveyor mounted below the screen. The material processing unit may have a feeder unit, a supply conveyor, a plurality of screens, an input hopper, a grizzly, a supply or discharge chute and/or any other material processing component used in the transportation or processing of bulk material.
The material processing unit includes a transfer conveyor positioned to transfer material from the screen to the recirculation conveyor. The transfer conveyor is configured to pivot or be moveable between a widthwise inclined working position and a substantially horizontal position to allow maintenance access.
The apparatus further includes a plurality of locking members positioned at the first and/or second couplings to releasably lock the first and second couplings in engagement. Locking members may be releasably engageable locking pins that can be inserted and removed from one or more apertures or bores such that when inserted in position, the first and second couplings may not be disengaged and are mechanically locked together. Such an arrangement avoids unintentional disconnection of all or part of the hanging assembly from the support structure/mainframe.
The locking members are tethered to the support structure or hanging assembly so as to remain connected to the apparatus when unlocked. The apparatus and support structure may have safety harness clip to allow the releasable attachment of a safety harness for personnel required to access regions of the apparatus at elevated positions using a ladder for example.
The hanging assembly may also include fixings to attach access ladders and handles provided at various locations suitable to be grasped by personnel when required to climb onto the apparatus. The hanging assembly and/or the support structure can have notches, apertures, hooks or eyelets to receive and store the locking pins when not in use to lock the couplings together.
The apparatus may have a plurality of connectors to allow the power operated actuators to be coupled and decoupled from a control fluid network provided at the mainframe. If the power operated actuators are hydraulic cylinders, the connectors can include hydraulic multi-connectors of the type found in the art to enable the rapid and convenient coupling and decoupling of the control fluid network from the actuators without loss of the control fluid. Such an arrangement is advantageous to quickly and conveniently configure the hanging assembly to be an independent free standing unit completely separated from the mobile machine. The motor that drives the movement of the first and/or second couplings is mounted at the mainframe or the hanging screen assembly. The apparatus also include a primary motor to drive the endless tracks or wheels, the primary motor also being configured to power the actuators that move the first and/or second couplings relative to one another.
The foregoing summary, as well as the following detailed description of the embodiments, will be better understood when read in conjunction with the appended drawings. It should be understood that the embodiments depicted are not limited to the precise arrangements and instrumentalities shown.
Referring to
A hanging assembly 108 is demountably coupled to machine forward end 107 via a support structure 109. A supply conveyor 113 is mounted at mainframe 101 and extends forwardly from front end 107.
Hanging assembly 108 includes a carrier frame 110 that mounts a screen 112, which is a secondary processing unit of machine 100. Supply conveyor 113 is mounted at mainframe 101 to extend above and supply material to screen 112 from a vibrating feeder (not shown) from below crusher 104. A discharge conveyor 111 is also mounted at carrier frame 110 below screen 112 to discharge screened material for stock piling or onward processing.
Support structure 109 mounts a slewing arm 115 configured to slew laterally outwards over a range of 180° about a substantially vertical axis aligned perpendicular to the lengthwise extending mainframe 101. Slewing arm 115 in turn mounts a recirculation conveyor 114 that is accordingly configured to slew relative to mainframe 101 (and support structure 109).
Apparatus 100 further comprises a transfer conveyor 134 located at the discharge end of screen 112, which is configured to transfer oversized material to recirculation conveyor 114. Accordingly, a discharge end 130 of recirculation conveyor 114 may extend laterally outward to the side of mainframe 101 as shown in
Referring to
Carrier frame 110 provides the primary structure of assembly 108 to mount the various material handling components 111, 112, 114, 134. The assembly 108 further includes a pair of telescopic arms 300 that project upwardly and rearwardly at an inclined angle from carrier frame 110 on either side of screen 112 and discharge conveyor 111. Each arm 300 is orientated rearwardly such that an uppermost end is connectable with an uppermost end of support structure 109.
Each arm 300 includes a sliding telescopic rod 301 with the extension and retraction of rod 301 controlled by a powered hydraulic cylinder 302 extending between carrier frame 110 and a part of each arm 300. Support structure 109 has a pair of first couplings 303. Each arm 300 also includes a respective second coupling 500 configured to releasably engage each respective first coupling 303 such that assembly 108 via arm 300 and couplings 303, 500 may be suspended from support structure 109. Actuation of cylinders 302 is controlled by motor 105 to provide a corresponding extension and retraction of rods 301 to raise and lower assembly 108 relative to supply conveyor 113 and mainframe 101.
Carrier frame 110 includes a second pair of second couplings 600 as shown in
Slewing arm 115 is mounted at support structure 109 via a slew ring 400 and is arranged to slew laterally outward between a forward facing position of
Hanging assembly 108 is demountably coupled to machine 100 and in particular mainframe 101 (and support structure 109) via respective engagement of the set of the first couplings 303, 304, 401 and the set of second couplings 500, 600, 402.
Assembly 108 includes a pair of rear jacking legs 404 and a pair of front support legs 403 with legs 403, 404 mounted at carrier frame 110 and is configured to contact the ground to support assembly 108 as an independent free standing unit from machine 100.
Referring to
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As shown in
Referring to
Each carrier frame beam 709a and 709b also includes a front leg housing 712 to slidably mount a respective stanchion 804 terminated at its lowermost end by a corresponding foot 805. Each stanchion 804 is configured to slide in a vertical direction through housing 712 by manual actuation. Such a configuration enables the orientation of carrier frame 110 to be adjusted relative to the horizontal. Accordingly, the entire hanging assembly 108 may be both raised and lowered in a vertical plane and set at an inclined angle by actuation of cylinders 801 and the extension and retraction of stanchions 803 relative to carrier frame 110. Stanchions 804 are fixable at the desired extension or retraction position via a fixing pin 807. A corresponding fixing pin (not shown) is also provided to mechanically lock stanchions 803 of the rear hydraulic jacking legs 404.
Referring to
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Cylinders 302 and 801 are powered by motor 105 and an intermediate pressurized fluid network (not shown) extending from machine 100 and connected to the assembly 108 via a plurality of quick release multi-connectors 601, 602. Cylinders 302 and 801 may be powered by an additional motor supported at mainframe 101 or carrier frame 110. Accordingly, cylinders 302 and 801 may be disconnected quickly and reliably from the fluid network via multi-connectors 601, 602.
Referring to
In operation, the hanging assembly 108 may be suspended from mainframe 101 via support structure 109 as illustrated in
Locking pin 124 is then removed via handle 125 and the first 401 and second 402 couplings are disengaged via actuation of cylinder 126. Arms 300 are then extended via actuation of cylinders 302. Support legs 403 may then be manually extended and pinned (locked in position). The entire hanging assembly 108 may then continue to be lowered from the position of
The mobile machine 100 may then be reversed rearwardly away from assembly 108 and reconnected via the reverse the procedure. The entire connection and disconnection of the assembly 108 represents an automated or semi-automated procedure that requires minimal manual intervention and obviates a need for any auxiliary lifting equipment. The present arrangement is also advantageous via the use of common motor 105 so as to be energy efficient and maintain to a minimum the overall weight of the apparatus.
Although the present embodiment(s) has been described in relation to particular aspects thereof, many other variations and modifications and other uses will become apparent to those skilled in the art. It is preferred therefore, that the present embodiment(s) be limited not by the specific disclosure herein, but only by the appended claims.
This application is a continuation of U.S. patent application Ser. No. 15/516,262 filed Mar. 17, 2017, which is a § 371 National Stage Application of PCT International Application No. PCT/EP2014/071263 filed Oct. 3, 2014.
Number | Date | Country | |
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Parent | 15516262 | Mar 2017 | US |
Child | 18242109 | US |