This application claims priority of Canadian patent application serial no. 2,937,485 filed Jul. 29, 2016, which is incorporated by reference into this application in its entirety.
Containment pads and fluid distribution apparatus.
There is need for efficient, cost effective and environmentally safe solutions for the distribution of gasoline and diesel to customers in remote settings. Containment pads for supporting refueling vehicles and containing spills are known, see US patent application no. 2012/0074033. Separately, fuel dispensing apparatus are known, but it appears that currently available designs are connected to fuel tanks either by aboveground pipes that prevent vehicles from moving between the tank and the pump or by underground pipes that require ground disturbance to install with corresponding costs and environmental concerns.
A containment pad is provided comprising a basin for containing spilled fluids, a porous covering over the basin for supporting a vehicle, and a service conduit within the basin for providing an electrical, signaling or tubing connection through the basin.
In various embodiments, there can be included any one or more of the following features: the containment pad can be configured to be placed adjacent to a further containment pad. There can be an interlock to connect the containment pad to the further containment pad. The service conduit can be configured to connect to a further service conduit of the further containment pad through a service port in the containment pad and a further service port in the further containment pad. There can be a connector for connecting the service port to the further service port. The connector can comprise a boot type seal. The service port and further service port can be located in respective side walls of the containment pad and further containment pad, and the connector can provide a flow path for spilled fluids to flow between the containment pad and the further containment pad. The service conduit can comprise tubing to support a flow of fluid. The fluid can be a fuel. The service conduit can comprise an electrical wire for providing electricity. The service conduit can comprise a signal line for carrying a signal. The containment pad can comprise support beams for supporting the porous covering. The porous covering can comprise plural sections each connected to a respective support beam or to an upper periphery portion of the basin. There can be forklift receiving pockets extending into the basin. The containment pad can have a support element for supporting and orienting an object extending upward from the containment pad.
There is also provided a fluid distribution island comprising a basin, a fluid distribution unit supported above the basin, and tubing within the basin connected to the fluid distribution unit and configured to connect to tubing in a containment pad to connect the fluid dispenser to a fluid source via the containment pad.
There is further provided a fluid distribution facility kit comprising a containment pad having a basin for containing spilled fluids, a porous covering over the basin for supporting a vehicle, and a service conduit within the basin for providing a tubing connection through the basin to support a flow of fluid; a fluid storage tank configured to connect to the containment pad to supply fuel to the tubing; and a fluid distribution island configured to connect to the containment pad to receive fuel from the tubing.
There is also provided a fluid distribution system comprising one or more fluid sources, at least one fluid distribution unit, and plural containment pads, the plural containment pads placed contiguously to each other, each containment pad forming at least a basin, each fluid distribution unit being associated with and supported by a containment pad of the plural containment pads, and each fluid distribution unit being connected to a fluid source of the one or more fluid sources to receive fluid.
In various embodiments, there can be included any one or more of the following features: there can be interlocks to connect the containment pads to each other. There can be service conduits, each service conduit passing through a respective basin and each service conduit connecting to a respective fluid distribution unit. The service conduits can pass from containment pad to containment pad via adjacent service ports in the respective containment pads. Adjacent service ports have a sealed connection for reducing spill risk. In some embodiments, each service conduit can comprise tubing for supplying fluid. Each service conduit can comprise an electrical wire for providing electricity. Each service conduit can comprise a signal line for carrying a signal. There can be respective porous coverings over each basin and respective support beams in each basin for supporting the porous covering. There can be for each containment pad, forklift receiving pockets extending into the basin. The containment pads can be organized to define lanes. In some embodiments, the service conduits can cross the lanes. The containment pads can comprise support slots for supporting and orienting objects extending upward from the containment pads. The fluid can be a fuel.
These and other aspects of the device and method are set out in the claims.
Embodiments will now be described with reference to the figures, in which like reference characters denote like elements, by way of example, and in which:
In this specification, references to “one embodiment”, “an embodiment”, or “embodiments” mean that the feature or features being referred to are included in at least one embodiment of the technology. Separate references to “one embodiment”, “an embodiment”, or “embodiments” in this description do not necessarily refer to the same embodiment and are also not mutually exclusive unless so stated and/or except as will be readily apparent to those skilled in the art from the description. For example, a feature, structure, act, etc. described in one embodiment may also be included in other embodiments, but is not necessarily included. Thus, the present technology can include a variety of combinations and/or integrations of the embodiments described herein.
For the purposes of this specification, and the claims set out herein, the term “fuel” shall be interpreted to mean any one of the following: gasoline, diesel fuel, propane, liquid natural gas, oil, grease, lubricants, petrochemicals, liquid chemicals, liquid additives and gases, any of which that can be intended for industrial, commercial or consumer consumption or use.
A drive-on containment pad is provided including piping to connect a fuel dispensing island to a fuel tank. This integration of drive-on containment pads and fuel dispensing islands was created to safely and cost-effectively expand the fuel dispensing capability of dispensers, e.g. cardlock tanks, in remote areas. In some embodiments, this system can be fully self-contained, above ground, manage environmental risk of refueling heavy and light vehicle equipment, and provide a safe and economically viable solution to typically high cost cardlock island setups. The same system can be used to distribute of other fluids than fuel. For example, distribution of water for use, for example, in a wash bay, or distribution of compressed air. The system can also be used to distribute fluids in a reverse sense, i.e. providing a vacuum to collect air or other fluids and possibly entrained materials. The primary embodiments will be discussed in relation to distribution of fuel but it should be understood that the claimed invention will apply also to distribution of other fluids, with appropriate replacement of a fuel dispenser with another fluid distribution unit (which may include, for example, a pressure-retaining nozzle in a wash bay, or a vacuum hose in a vacuum embodiment) and of the fuel tank with another fluid source. In view of the fact that a vacuum is possible, “fluid source” here and in the claims is used to include a vacuum source, to which fluid is drawn.
In an embodiment, the drive-on containment pads are modular, mobile, heavy duty, interlocking grated systems that capture any environmental contaminants spilled during refueling operations in the field. In an embodiment, the modular containment pads are rectangular units connectable by width and length while continuing piping between the containment pads. In conjunction with fuel dispensing islands they become a unique system that provides flexibility for high demand operations or locations where petroleum distribution is essential. In an embodiment, there is provided a modular integrated system that does not require ground disturbance of any kind.
In some embodiments, an integrated fueling system can combine a fuel storage and dispensing tank with the containment pads, quick connect fuel piping, legal-for-trade cardlock dispensers and built in area lighting. The complete system allows petroleum products to be stored, transferred from the fuel tank, safely mobilized in piping contained within the pads and supplied to the legal-for-trade fuel dispensers located between containment pads.
In an embodiment, the containment pads can comprise a steel structure designed to contain liquids without allowing anything to escape to the ground. Their heavy duty design allows industrial equipment to drive over the grated top and stop next to the fuel nozzle. A cardlock system activated by the customer engages the pump in the tank which pressurizes the lines contained in the pads which then delivering fuel to the dispensing islands. Equipment can be fueled up safely, quickly and efficiently.
Environmental protection features that can be provided by embodiments of the systems disclosed here include: mitigation of environmental risk of refueling vehicles, or other forms of fluid transfer, by preventing spills from touching the ground; containment of, in an exemplary embodiment, 800 liters of liquid per pad (although the volume of liquid can vary as a function of the physical dimensions of the containment pad); contents of containment pads are contained and visible by overhead observation; no ground disturbance requirement as all components can be above ground; piping is contained with visual leak detection, or in other embodiments electronic or mechanical leak detection, or a combination of visual with electronic or mechanical leak detection; minimized footprint at site with multiple user capacity; easy clean-up of fluid and contaminants; reduced tank requirements with multiple island dispensing capacity; fuelling pad stability reduces continuous ground repair for level fuelling needs (ground does not need to be graded at dispensing point as a result of vehicle traffic);
Safety protection features that can be provided by embodiments of the systems disclosed here include: traffic patterns on high volume industrial or project sites are separated by multiple islands; Gasoline and Diesel mixes are reduced due to multiple islands; Separation of heavy and light vehicle traffic; Managed traffic flow to reduced Risk of collision; Increased traffic control; Anti-slip grating benefits vehicle and pedestrian traffic; Hinged grating allows for easy access to distribution plumbing, communication and electrical systems; High Visibility; All piping and connections contained in the pads but are visible and accessible; Damages are visible and accessible so they can be noticed and repaired immediately; All piping is painted to meet NFC regulations; may replace multiple fuelling stations from larger project sites for a smaller overall distribution foot print; Area lighting keeps the distribution system a high visibility region; Remote card readers on each island reduces pedestrian traffic amongst equipment.
In some embodiments, the containment pads can be of a heavy duty design, e.g. comprising steel, for drive on capability. The containment pads can each comprise one or more basins for collecting contaminants and one or more gratings for supporting vehicles while allowing contaminants to fall through the grating into the basin(s). The grating can also allow for visibility and protection of plumbing and other service lines. The grating can also provide an anti-slip surface for safety. The grating can be hinged for easy access, or alternatively surface panels can be provided to allow access. The containment pads can be constructed from modular interlocking sections place side by side to allow for easy expansion so that together the containment pads are contiguous and form a single island.
In some embodiments, the containment pads and other items can be fully above ground to allow set-up and removal with no ground disturbance. An interlock design can be used for stability and can also help provide a level environment for pedestrians, and connectivity of plumbing and electrical connections. Plumbing connections can be provided with flexible tubing to allow small ground movements. Multiple sets of pipes can be provided, allowing for distribution of multiple products. The design allows for the easy addition or deletion of product plumbing, electrical and communication wiring. Cable trays can be provided with perforated bottoms for the release of moisture and contaminants into the containment pad. Plumbing can be made of durable steel components and industrial railway connections to protect against leakage yet allow ease of disconnection for mobility. Drain ports can be provided for controlled fluid release and filtration of hydrocarbon contaminants. Pads are designed for the acceptance of protective posts or fencing.
In some embodiments, the dispensing islands can also use a modular design for simple dispensing island expansion with containment pad expansion. This allows for various geometric patterns for the available site foot print. The dispensing islands can be interlocking to containment pads. The dispensing islands can have an anti-slip surface for pedestrians. Crash protection can be provided on each side to protect dispensing and reader equipment from accidental collision. Hinged gratings or surface panels can be provided to allow easy access to dispensing equipment, cleaning, electrical and plumbing, while keeping the piping protected under a surface layer. Flexible piping allows for ease of connection from containment pads to dispensing equipment and allows for some ground movement. In some embodiments, flexible electrical cables can allow for ease of connection form containment pads to dispensers and island cardlock readers. Flexible design allows for multiple products to be distributed from each dispensing island. Flexible plumbing design allows for multiple product distribution. The flexible design allows for the easy addition or deletion of product plumbing, electrical and communication wiring. Cable trays can have perforated bottoms for the release of moisture and contaminants into the containment pad. Plumbing can be made of durable steel components, industrial railway connections and robust plumbing, hose and pipe fittings, as well known to those skilled in the art, to protect against leakage yet allow ease of disconnection for mobility. Drain ports can be provided for control fluid release and filtration of hydrocarbon contaminants. Pads are designed for the acceptance of protective posts or fencing. Telescopic or otherwise collapsible, e.g. foldable, light standards can be provided for high visibility and safety.
In some embodiments, the fluid levels in the containment pad can be monitored and controlled, e.g. by sucking out spilled fluids using a vacuum, as a matter of routine maintenance. Optionally, a tent or other roof structure can be provided to prevent precipitation from collecting in the containment pads in order to reduce the burden of collecting additional fluid volume.
Gratings 8 overlay the pan 6 to provide support for the vehicle or equipment to be serviced. In the embodiment of
In a preferred embodiment, each grating is attached to one of beams 20 with a hinge (not shown in
The grating covering the pan preferably has a serrated top surface to reduce the slip hazard to operators walking on the surface of the grating. The gratings 8 preferably cover substantially the entire surface of the pan to capture a spill anywhere within the area covered by the service support mat.
In operation, the size of the service support system can be determined for each job. The service support system comprises a plurality of connectable mats, each with grating elements. Each mat can, for example, be 7′8″ wide by 12 feet long, as shown in
Each pan of the service support mat shown in
The system can support several kinds of services including fuel, lubrication, water, air, other fluids as well as electrical and instrumentation (E&I).
In the embodiment shown in
For the purposes of this document the term “service conduit” can include any conduit for providing one or more services, including, e.g., a line, wire or tubing element for providing a service and associated support or containing elements, and can include multiple service conduits connected in series, or to multiple service conduits arranged generally in parallel, e.g. extending between the same side walls of a containment pad shaped to have side walls, or traversing the same sequence of containment pads.
Electrical and Instrumentation (E&I) and other non-liquid services can be carried in one or more non-liquid service conduits 38. In the embodiment shown they communicate with a similar service conduit in adjacent mats through E&I service ports 40 cut into a side wall 14 or 16. In an embodiment, the bottom of the E&I service conduit 38 is perforated or notched, here shown with perforations 42, to enable liquid drainage and air circulation. E&I services can include electrical wire for providing electricity, and electrical or non-electrical signal carrying lines. The services can connect to, for example, fluid distribution units or other equipment such as lights.
In an embodiment, each pan includes one or more drains (not shown) set into the side wall or end wall of the pan. Locating the one or more drains on the pan wall decreases the likelihood of blockage or damage of the drain as compared to a drain positioned on the bottom of a pan. The wall position of the drain furthermore permits collection of the fluids for transport to another location, or addition of water filtration and other fluid treatment processing of the spilled fluids, without the need to raise the pan or install piping under the pan.
In one embodiment, the fluid service port 36 is sealed to prevent captured liquids escaping by a plate type port seal 44. In another embodiment, the fluid service port 36 is connected to the fluid service port of the adjacent mat by a boot-type port seal 46 to allow captured liquids to equalize into multiple mats, maximizing the effective capacity of the system for a single spill.
The E&I service ports 40 can be sealed in similar manners to the fluid service ports 36. The E&I service ports and fluid service ports can also be combined into ports connecting both fluid and non-fluid services. In the illustrated embodiment, service port 40 is shown having a rectangular cross-section opening although service port 40 can comprise any cross-section shape that can include, without limitation, circular, oval or elliptical, square, polygonal and irregular shapes, as well known to those skilled all the while maintaining the same functionality.
Heat tubes can be passed through the fluid service ports 36. Heating mechanisms can also pass through a non-fluid service port. When heated to above 0 C any captured fluids are liquefied and easily removed by vacuum or other means.
There can also be supporting elements 48 for supporting and orienting objects extending from the supporting elements. In the embodiment of
In alternate embodiments, the containment mat can be triangular, hexagonal, or any other selected geometry which will permit modular assembly to form a larger containment mat. The containment mats could even have irregular shapes as long as the shapes of adjacent mats complement each other.
In this embodiment, non-liquid service conduit 38 comprises tubing. Forklift receiving pockets are provided by hollow beams 28. Lifting lugs 84 are provided on the parallel beams 20 to enable suspension of the containment mat from the lifting lugs to place or remove the containment mat. The dispensing island shown has two dispensers (not shown in this view for clarity, but shown in
In some embodiments, the dispensing island shown has a basin 94 above which the dispensing units are supported and gratings (not shown) to accept spilled fluid into the basin 94. Latching mechanisms 30 are present on the dispensing island as well as the containment mat allowing the dispensing island to connect to other dispensing islands and further containment mats.
Additional views of the containment mat of
Additional views of the containment mat of
Immaterial modifications may be made to the embodiments described here without departing from what is covered by the claims. In the claims, the word “comprising” is used in its inclusive sense and does not exclude other elements being present. The indefinite articles “a” and “an” before a claim feature do not exclude more than one of the feature being present. Each one of the individual features described here may be used in one or more embodiments and is not, by virtue only of being described here, to be construed as essential to all embodiments as defined by the claims.
Number | Date | Country | Kind |
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2937485 | Jul 2016 | CA | national |