The present application claims the priority benefits of International Patent Application No. PCT/EP2016/077000, filed Nov. 8, 2016, and claims benefit of German patent application DE 10 2015 119 381.7, filed Nov. 10, 2015.
The invention relates to a mobile crane with a main jib luffably mounted thereon and able to be raised via a luffing cylinder, and with a main jib extension releasably connected to a main jib head of the main jib via upper and lower bolts, the main jib extension, starting from a basic position after release of the upper or lower bolts, is able to be angled about a luffing axis relative to the main jib by means of an angling drive, the angling drive is a component of a combi-angling plate which delimits a maximum angling angle in a mechanically adjustable manner, wherein the angling drive engages on a foot of the main jib extension and the main jib head and the combi-angling plate consists of a sliding plate, a guiding plate and the angling drive.
The invention also relates to a method for angling a main jib extension relative to a main jib of a mobile crane.
German utility model DE 20 2004 020 760 U1 already discloses a mobile crane with a main jib and a main jib extension fastened to its main jib head. The main jib extension is luffable from a basic position, in which the main jib extension is orientated with its longitudinal direction as an extension of the longitudinal direction of the main jib, into a 20° position and a 40° position. In a conventional manner, the main jib extension is releasably fastened to the main jib head via two lower bolts disposed in the region of bottom chords of the main jib extension and two upper bolts disposed in the region of top chords of the main jib extension. In order to be able to luff the two lower bolts serving as a luffing axis out of the basic position, in a first step the two upper bolts are pulled and in a second step, by means of hydraulic luffing cylinders which engage on the main jib head and on the main jib extension, the luffing of the main jib extension is effected. The insertion and pulling of the two upper bolts is effected in each case via a hydraulic bolting cylinder. In order to power the luffing cylinders and the bolting cylinders an autonomous hydraulic assembly is disposed at the lower end of the main jib extension. It is possible to use e.g. a diesel engine or an electric motor, in each case with an associated hydraulic pump, as the hydraulic assembly.
The German patent DE 103 21 493 B4 discloses a mobile crane with a main jib extension and an angling plate. The angling plate is designed as a mechanically fixable telescoping device with a tubular guiding plate and a sliding plate which is guided and can be extended therein and which is likewise tubular. The guiding plate comprises stop openings for receiving bolts which ensure support of the sliding plate at its lower end and therefore permit a preselected length for the angling plate and therefore the angular adjustment of the main jib extension. The angling plate is disposed in the region of a bottom chord of the main jib and of the main jib extension. The desired angling is achieved by lifting the main jib, whereby the angling plate is shortened until the sliding plate contacts the bolts and is supported thereon.
Furthermore, European patent application EP 2 253 576 A1 discloses another embodiment of an angling plate for angling a main jib extension of mobile cranes. The angling plate formed from two angle levers comprises, in its basic position, which corresponds to a 0° position of the main jib extension to the main jib, a plurality of pairs of aligned stop openings for bolts. By selecting a pair of stop openings for the bolts the length of the angling plate can be varied and the main jib extension can be fixed in different angular positions, preferably 0°, 20° and 40°. The actual angling movement of the main jib extension is effected by means of a hoist located on the crane or next to the crane.
The object of the invention is to create a mobile crane and a method for angling a main jib extension relative to a main jib of a mobile crane, with which the angling of the main jib extension is simplified.
In accordance with the invention, in the case of a mobile crane with a main jib luffably mounted thereon and able to be raised via a luffing cylinder and with a main jib extension releasably connected to a main jib head of the main jib via upper and lower bolts, the main jib extension, starting from a basic position, is able to be angled about a luffing axis relative to the main jib by means of an angling drive, the angling drive is a component of a combi-angling plate which delimits a maximum angling angle in a mechanically adjustable manner, wherein the angling drive engages on a foot of the main jib extension and the main jib head and the combi-angling plate consists of a sliding plate, a guiding plate and the angling drive, a simplification is achieved in that the combi-angling plate can be modified in length via the angling drive, and the angling drive drivingly engages on the one hand on the sliding plate and on the other hand on the guiding plate and the sliding plate can be displaced in a length-modifiable manner relative to the guiding plate via the angling drive, In an advantageous manner, a known passive mechanically delimiting angling plate is therefore converted into a hydraulically supported combi-angling plate which also provides the mechanical delimitation. By the integration of the angling drive into the combi-angling plate no additional force-introducing points on the main jib head or the main jib extension are required. The angling per se takes place predominantly on the ground or the deposit position of the main jib and so it is not necessary to work above the upper edge of the mobile crane. The invention makes it possible to angle the main jib extension in the case of a mobile crane standing on even ground and with a horizontally orientated telescopic jib. The last part of the luffing-up of the main jib extension into a 20°- or a 40°-position is assisted by the luffing cylinder of the main jib. Since the extension travel of the hydraulic cylinder of the angling drive can be freely selected, in the case of extension travel which has been selected to be longer, the angling drive can be designed relatively independently of the terrain.
Since the combi-angling plate engages in the region of the foot of the main jib extension no fork head offset, which compensates a deformation of the main jib extension, is required between the main jib and main jib extension. This is particularly important in the case of long narrow jib systems. Also for this reason no auxiliary cylinder is required by means of which a fork head offset has to be compensated for.
In order to be able to use the combi-angling plate as a passive or active angling plate as required, the angling drive is releasably fastened to the sliding plate.
Space is particularly saved by the sliding plate being displaceably guided in the guiding plate and the angling drive being disposed in the guiding plate. Provision is also made that, by means of a stop bolt, a maximum displacement of the sliding plate relative to the guiding plate can be delimited.
Provision is particularly made that the luffing axis is formed in the region of the top chord of the main jib extension or of the bottom chord of the main jib extension and the combi-angling plate is disposed in the region of the bottom chord of the main jib extension or of the top chord of the main jib extension.
Provision is preferably made that the combi-angling plate on the one hand engages on the main jib head and on the other hand on the main jib extension. In this case in particular the angling drive is designed in such a way that the main jib extension can be lifted and lowered in a pivoting manner about the luffing axis against the effect of the gravitational force of the main jib extension.
It is particularly advantageous that the angling drive is designed as a hydraulic cylinder with a housing and rod.
In a preferred implementation provision is made that two combi-angling plates are disposed in parallel and spaced apart from one another and the two combi-angling plates are preferably disposed in corner regions of the main jib extension. In an advantageous manner the combi-angling plate replaces a part of the top chord or of the bottom chord of the main jib extension in the region of the foot of the main jib extension.
In a particular manner, the sliding plate is pivotably mounted on the main jib head, the guiding plate is pivotably mounted on the main jib extension and by means of an insertable stop bolt a maximum displacement of the sliding plate in the guiding plate can be delimited.
In accordance with the invention in the case of a method for angling a main jib extension relative to a main jib of a mobile crane, in particular of an above-described mobile crane, wherein the main jib is luffably mounted on the mobile crane and can be raised via a luffing cylinder, the main jib extension is releasably connected to a main jib head of the main jib, an angling drive engages on a foot of the main jib extension and on a main jib head, a simplification is achieved in that by means of the angling drive, which is a component of a combi-angling plate which delimits a maximum angling angle in a mechanically adjustable manner and can be modified in length via the angling drive, the main jib extension, starting from a basic position, can be lifted about a luffing axis relative to the main jib until a locking bolt for a 0° position within the combi-angling plate is relieved, then the locking bolt is removed, then, unless it has happened already, the angling drive is drivingly coupled to the combi-angling plate, by means of the angling drive the main jib extension is lowered until the maximum angling position is reached or a head of the main jib extension comes into contact with a ground surface, the angling drive is drivingly separated from the combi-angling plate and, when the maximum angling position has not yet been reached, by means of raising the main jib, the main jib extension is angled until the desired angling angle is reached. In relation to the advantages associated herewith, reference is made to the statements previously given for the mobile crane.
Provision is preferably made that, after the separation of the angling drive, a stop bolt is inserted into the combi-angling plate and the maximum extension of the combi-angling plate and therefore the maximum angling angle, preferably 20° or 40°, is delimited by the stop bolt. In association with the present invention, a mobile crane is understood to be both a movable telescopic crane and also a movable crawler crane with a lattice mast jib.
The invention is explained in more detail hereinunder with the aid of an exemplified embodiment illustrated in the drawings.
This main jib extension 1 is divided into a basic jib 1 designed as a girder mast and conventionally being of latticework tubular construction, and a tip 1b adjoining same and designed as a box jib. In
Such main jib extensions 1 are fundamentally constructed as modular design systems from individual main elements and can be fitted together depending on the required length or load capacity thereof. The individual main elements have dimensions suitable for transportation and in most cases are not carried along with the telescopic crane but are transported separately. When the spindle loads of telescopic crane and the construction size of the main jib extension 1 allow, the main jib extension 1 can be carried along if required. This would then be located in a transportation position laterally next to and in parallel with the main jib 2. A connection of the individual main elements to one another to form the desired main jib extension 1 is effected via bolt connections. The attachment to the main jib head 2a can be effected using the main elements or as a premounted unit or units.
The two lower bolt connections at bolting points C and D are designed as a so-called double shear bolt connection which in a corresponding manner is substantially made up of a fork plate 4a, a plate 4b and a bolt 4c. The fork plate 4a with its two opposing bores for the bolt 4c is fastened at each of the two bolting points C and D to a foot 1c of the main jib extension 1 and as an extension of the bottom chord 1e of the main jib extension 1. In this case the bores in the fork plate 4a are vertically orientated when the main jib extension 1 is horizontal. The plate 4b is fastened to the main jib head 2a via a lower roller head spindle 9a. When the main jib head 2a is orientated horizontally, the lower roller head spindle 9a is orientated horizontally and transversely to the longitudinal direction of the main jib 2 and is rotatably mounted in the main jib head 2a. In a corresponding manner, the plate 4b is in each case also rotatable about the horizontal lower roller head spindle 9a. The plate 4b also comprises a bore which is aligned with the bores in the fork plate 4a when the main jib extension 1 is in the attached position. A bolt 4c is inserted into the bores in the plate 4b and the fork plate 4a in order to fasten the main jib extension 1 to the main jib head 2a in a corresponding manner.
Instead of the lower roller head spindle 9a provided with this construction of the main jib 2, a spindle additionally provided for the attachment of the main jib extension 1 and being orientated and rotatable corresponding to the above-described roller head spindle 9a could also be provided. The plate 4b can also be fastened to the main jib head 2a directly and therefore in a non-rotatable manner. In order to achieve the luffability of the main jib extension 1 relative to the main jib 2, the bore for the bolts 4c in the plate 4b must then be orientated horizontally.
In the region of the top chord 1b, the attachment of the main jib extension 1 at bolting points A and B is effected indirectly via two combi-angling plates 6 extending in parallel with and spaced apart from each other in the region of the corners of the main jib extension 1. The combi-angling plates 6 are connected to the foot 1c of the main jib extension 1 at their end remote from the main jib head 2a via further bolt connections at bolting points E and F. In a so-called 0° position with respect to the angling angle b each of the two combi-angling plates 6 has the function of a rigid rod with in each case a connecting bore 6r at the end facing the main jib 2 and a connecting bore 6s at the end facing the main jib extension. The combi-angling plates 6 extend with their longitudinal directions c substantially in parallel with the longitudinal direction v of the main jib extension 1. The bolt connections at the bolting points A and B are designed as a so-called double shear bolt connection. In this case, a fork plate 4a is located on the main jib head 2a and a plate 4b is formed by one end of the combi-angling plate 6 in the region of the connecting bore 6r. The fork plate 4a comprises two opposing bores for the bolts 4c. In this case the bolts in the fork plate 4a are horizontally orientated when the main jib extension 1 is horizontal. The plate 4b also comprises a bore which is aligned with the bores in the fork plate 4a when the main jib extension 1 is in the attached position. A bolt 4c is inserted into the bores in the plate 4b and the fork plate 4a in order to fasten the main jib extension 1 to the main jib head 2a in a corresponding manner.
At the end opposite the main jib head 2a each of the combi-angling plates 6 is connected to the foot 1c of the main jib extension 1 via a further double shear bolt connection at bolting points E and F. Each of the two bolt connections is characterised by a fork plate 10a which is disposed on the foot 1c of the main jib extension 1 as an extension of the top chord 1d. The fork plate 10a is comparable to the fork plate 4a previously described in relation to the bottom chord 1e but the opposing bores of the fork plate 10a are not orientated vertically but horizontally. A plate 10b engaging into the fork plate 10a and likewise designed as a fork plate is disposed on the end of the combi-angling plate 6 facing the main jib extension 1. In a conventional manner, the fork plate 10a and the plate 10b are connected to one another via a bolt 10c which is horizontally orientated.
Furthermore,
Since the combi-angling plates 6 are each integrated into the foot 1c of the main jib extension 1, the bolting points C, D, E and F are located with the lower and upper fork plates 10a in a connecting plane tilted out of a vertical—as seen when the main jib extension 1 is orientated horizontally—towards the head if of the main jib extension 1. In other words, the top chords 1d at the foot 1c of the main jib extension 1 are shorter than the bottom chords 1e at the foot 1c of the main jib extension 1 and the upper fork plates 10a are set back with respect to the lower fork plates 10a. The foot 1c, thereby specially formed, of the main jib extension 1 can also be designed as a foot segment which can then be substantially adjoined by further cuboidal segments of the main jib extension 1.
In relation to other functions of the main jib extension 1 apart from the above-described anglabilty it can be advantageous, in addition to the above-described bolting points A to F, to provide a further bolting point G which, in the region of the top chord 1d of the main jib extension 1, is disposed in a vertical plane with the bolting points C and D and on one of the two sides of the main jib extension 1. This additional bolting point G can then, depending on the side, serve as a vertical spindle with one of the bolting points C and D in order to be able to fold a main jib extension 1 into a transportation position in a parallel manner next to the main jib 2.
In order to be able to angle the main jib extension 1 relative to the main jib head 2a or main jib 2, provision is made to pull the two upper locking bolts 6t at the bolting points A and B in the region of the top chord 1d of the main jib extension 1 or at the end facing the main jib head 2a and as an extension of the top chord 1d of the main jib extension 1 disposed combi-angling plates 6 [sic] so that the main jib extension 1 can be angled relative to the main jib 2 about the lower roller head spindle 9a in the region of the lower bolting points C and D in the region of the bottom chord 1e of the main jib extension 1 by the angling angle b. In addition, it may be necessary to pull a bolt 10c in an upper bolting point G on the right side of the main jib extension 1. This bolt 10c is required in order to be able to pivot the main jib extension 1 horizontally into a transportation position. The lower roller head spindle 9a therefore forms the luffing axis w. The angling angle b lies in a conventional manner in the range of 0° to 40°. In order to be able to delimit the angling angle b or to be able to adjust angling angles to the conventional values of 20° and 40°, the two length-modifiable combi-angling plates 6 are provided.
In addition to the sliding plate 6b a guiding plate 6d is also illustrated in which the sliding plate 6b is pushed and displaceably guided. In a corresponding manner, the guiding plate 6d is also designed in a box-like manner with a central right-angled guide opening 6f and mutually parallel and mutually spaced first and second guiding plate parts 6d′ and 6d″. An elongate hole-like stop opening 6g is provided in the guiding plate parts 6d′ and 6d″ disposed in an opposing relationship. The stop opening 6g comprises, at the ends, opposing stop surfaces 6i, 6i′, on which the stop bolts 6h or the locking bolts 6t are in the 0°, 20° or 40° position.
Furthermore,
The angling drive 6j is dimensioned such that only the intrinsic weight of the main jib extension 1 can be angled up or down. Therefore, in the 0° position, the two combi-angling plates 6 form a part of the foot 1c of the main jib extension 1. As a result, the upper and lower bolting points A, B, C, D lie in a plane which extends vertically when the main jib extension 1 is orientated horizontally.
Angling of the main jib extension 1 located in the basic or 0° position according to
In a next step the angling drives 6j are actuated again and the rods 6l of the hydraulic cylinders are slowly extended. In this way the sliding plates 6b are pushed in the direction of the main jib 2 relative to the guiding plates 6d so that the distance between the bolting points E, F and A, B is increased and the main jib extension 1 pivots over the lower roller head spindle 9e of the bolting points C, D about the angling angle b, said roller head spindle being disposed in the region of the bottom chord 1e. By this angling movement the head 1f of the main jib extension 1 pivots in the direction of the ground surface 3 until it contacts the ground surface 3.
In a further step the angling drive 6j is now extended a little further, whereby the stop bolts 6h in the locking bores 6o are relieved and then pulled. The decoupled rods 6l of the angling drives 6j are then completely retracted and the stop bolts 6h are inserted through the stop opening 6g in the guiding plate 6d into the stop opening 6c′ of the sliding plate 6b for the 20° position or into the stop opening 6c of the sliding plate 6b for the 40° position. In the present case, the stop opening 6c of the sliding plate 6b is selected for the 40° position. By luffing-up the main jib 2 about the luffing angle a the main jib extension 1 is now angled further and the tip 1f of the main jib extension 1 slides therethrough over the ground surface 3 in the direction of the main jib 2. By the luffing-up action the main jib extension 1 is further angled until the combi-angling plates 6 delimit the angling in the preselected position. At the time of delimitation of the angling movement in the 40° position by the combi-angling plates 6 the tip 1f still has contact with the ground surface 3. During further luffing-up of the main jib 1, the main jib extension 1 is then lifted from the ground surface 3 in the 40° position. This position, in which the main jib extension 1 is located in a 40° position relative to the main jib 2, is illustrated in
Setting back or upwardly angling the main jib extension 1 takes place in the reverse order.
Although in conjunction with the present exemplified embodiment, the main jib 2 is described as a telescopic jib and the main jib extension 1 as a lattice mast jib with a box tip, the invention can also be applied to other embodiments of main jibs 2 and main jib extensions 1. The main jib 2 can also be a lattice mast jib or a combination of a telescopic jib, lattice mast jib and/or box jib. For the main jib extension 1, lattice mast jibs or box jibs or combinations thereof are feasible.
The use of an individual combi-angling plate 6 disposed centrally in relation to the width of the top chord 1d of the main jib extension 1 is feasible. Furthermore, the combi-angling plate 6 has thus far been described as a tension rod. An embodiment as a compression rod is also possible, as is an arrangement in the bottom chord region. It is also feasible for the luffing axis w then to be disposed in the region of the top chord 1d. The foot 1c of the main jib extension 1 is correspondingly chamfered, preferably in the form of an adapter in order to permit angling of the main jib extension 1 about the upper luffing axis w.
Number | Date | Country | Kind |
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10 2015 119 381 | Nov 2015 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2016/077000 | 11/8/2016 | WO | 00 |
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WO2017/081019 | 5/18/2017 | WO | A |
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Number | Date | Country | |
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20180327234 A1 | Nov 2018 | US |