The present invention relates to a mobile crane.
Nowadays, detectors are often provided to traveling vehicles, such as automobiles, in order to prevent, for example, collisions. Patent literature 1 discloses a technique that enables a mobile crane to stop at a desired position, based on a detection result from a distance detector provided on the front side of the vehicle body of the mobile crane.
Patent Literature 1: JP 2021-187636 A
Similarly to ordinary automobiles, preferably, mobile cranes each have its vehicle front provided with a detector that detects an obstacle, such as a vehicle or human ahead, at the time of traveling.
Regarding such a mobile crane including a boom on a lateral side of its driver cabin as in Patent Literature 1, the boom is likely to limit the field of front vision of the driver. Thus, preferably, a detector is provided at least to the vehicle front on the side on which the boom is located with respect to the driver cabin.
A mobile crane disclosed in Patent Literature 1 has a boom that is high in position and has a relatively small amount of forward protrusion at the time of traveling. Thus, the boom is no obstacle to such a detector as above. However, regarding a mobile crane having a boom that is lowered to a lower position of its vehicle front at the time of traveling or a mobile crane having a boom having a large amount of protrusion from its vehicle front, such a detector as above is likely to detect the boom accidentally.
An object of the present invention is to provide a mobile crane including a detector prevented from detecting a boom accidentally at the time of traveling.
According to an aspect of the present invention, provided is a mobile crane including:
According to the present invention, provided can be a mobile crane including a detector prevented from detecting a boom accidentally at the time of traveling.
The vehicle body 11 corresponds to an exemplary traveling vehicle body and includes a bumper 13 on its front. The vehicle body 11 includes an outrigger 14. The outrigger 14 includes a front outrigger 14 disposed on the front side of the vehicle body 11 and a rear outrigger 14 disposed on the rear side of the vehicle body 11. The front outrigger 14 is provided behind the bumper 13.
The outrigger 14 lowers its leading end to the ground while protruding laterally from the vehicle body 11 before working. As a result, the outrigger 14 raises the vehicle body 11 to stabilize the pose of the mobile crane 1.
The outrigger 14 is stored in the front and rear of the vehicle body 11 in the form for traveling. The mobile crane 1 in the form for traveling travels typically with the boom 122 laid forward as in
Thus, in the present embodiment, used is an ultrasonic device 2 including a shielding member 22 illustrated in
In a Cartesian coordinate system (X, Y, Z) illustrated in
The Y direction corresponds to the up-down direction of the mobile crane 1. The positive side of the Y direction is identical to the top side. The negative side of the Y direction is identical to the bottom side.
The X direction corresponds to the left-right direction of the mobile crane 1. The positive side of the X direction is identical to the left side in forward viewing from the mobile crane 1. The negative side of the X direction is identical to the right side in forward viewing from the mobile crane 1. Note that the Cartesian coordinate system (X, Y, Z) indicated in every drawing except
The negative side of the X direction (right side) with respect to the shielding member 22 corresponds to the side of location of the boom 122. A shielding plate 232 protrudes forward from a rear plate 231 (to the positive side of the Z direction). The rear plate 231 is substantially parallel to the XY plane, and the shielding plate 232 is provided substantially perpendicularly to the XY plane. The shielding plate 232 can be regarded as an exemplary shielding member.
As illustrated in
As illustrated in
The ultrasonic device 2 corresponds to an exemplary distance detection device, and another ultrasonic device 2 is provided to the right half of the front of the mobile crane 1. Such an ultrasonic device 2 includes an ultrasonic sensor 21 provided on the front side of the vehicle body 11. The ultrasonic device 2 detects the distance between the ultrasonic sensor 21 and a detection object OB ahead of the vehicle body 11 (refer to
In the present embodiment, the mobile crane 1 includes ultrasonic devices 2 one-to-one on the front right side and front left side of the vehicle body 11. That is, the mobile crane 1 includes a pair of left and right ultrasonic devices 2.
The ultrasonic device 2 provided to the left half of the front of the mobile crane 1 and the ultrasonic device 2 provided to the right half of the front of the mobile crane 1 are bilaterally symmetrical. Such points are also fulfilled in
The wiring 211 for such an ultrasonic sensor 21 is connected to a detection device (not illustrated) through the inside of the bumper 13. The detection device causes the ultrasonic sensor 21 to emit (to transmit) an ultrasonic pulse.
The ultrasonic pulse emitted by the ultrasonic sensor 21 (hereinafter, also referred to as an emitted pulse) returns to the ultrasonic sensor 21 after reflecting off the detection object OB. The ultrasonic sensor 21 receives the returned ultrasonic pulse (hereinafter, also referred to as a received pulse).
Based on the time difference between the emitted pulse and the received pulse (in other words, phase difference), the detection device measures the distance to the detection object OB.
Then, when the distance between the mobile crane 1 and the detection object OB falls below a predetermined valve, a warning is issued in the driver cabin 121 or the mobile crane 1 in traveling is operated to brake.
Although the boom 122 is located diagonally right above the ultrasonic device 2, ultrasound heading for the boom 122 (namely, diagonally right upward ultrasound) is blocked by the shielding plate 232 so as not to reach the boom 122. That is, the ultrasonic device 2 is prevented from detecting the boom 122 accidentally.
In the present embodiment, as illustrated in
As a configuration, the ultrasonic device 2 can be provided under the bumper 13 such that the shielding plate 232 does not protrude forward from the bumper 13. The ultrasonic device 2 may be embedded in the bumper 13. As a configuration, the ultrasonic device 2 can be embedded in the bumper 13 such that the body of a worker is inhibited from hitting against the shielding plate 232 at the time of crane preparation. The shielding plate 232 may be in a conical shape open on its left side opposite to the side of location of the boom 122.
Next, an ultrasonic device 3 mounted on a mobile crane according to a second embodiment of the present invention will be described (refer to
The crossing detection method will be now described with
A detection device 9 performs ultrasonic emission control and additionally performs computing and control based on reception information. The detection device 9 may be achieved with a computer.
As illustrated in
In addition, although not illustrated, a detection method in which the second ultrasonic sensor 32 emits ultrasound S and then the first ultrasonic sensor 31 receives a reflected wave R1 of the ultrasound S and the second ultrasonic sensor 32 receives a reflected wave R2 of the ultrasound S is referred to as second detection. The detection device 9 performs the first detection and the second detection, repeatedly.
Then, the first ultrasonic sensor 31 receives the reflected wave R1. In addition, the second ultrasonic sensor 32 receives the reflected wave R2.
The detection device 9 receives information regarding the reflected wave R1 from the first ultrasonic sensor 31 and receives information regarding the reflected wave R2 from the second ultrasonic sensor 32. Then, based on the time difference between the time when the ultrasound S is emitted by the first ultrasonic sensor 31 and the time when the reflected wave R1 is received by the first ultrasonic sensor 31, the detection device 9 calculates the distance D1 from the first ultrasonic sensor 31 to the detection object OB.
In other words, based on the time taken for the first ultrasonic sensor 31 to receive the reflected wave R1 after emission of the ultrasound S by the first ultrasonic sensor 31, the detection device 9 calculates the distance D1 from the first ultrasonic sensor 31 to the detection object OB.
Furthermore, based on the time difference between the time when the ultrasound S is emitted by the first ultrasonic sensor 31 and the time when the reflected wave R2 is received by the second ultrasonic sensor 32 and the distance D1, the detection device 9 calculates the distance D2 from the second ultrasonic sensor 32 to the detection object OB.
In other words, based on the time taken for the second ultrasonic sensor 32 to receive the reflected wave R2 after emission of the ultrasound S by the first ultrasonic sensor 31 and the distance D1, the detection device 9 calculates the distance D2 from the second ultrasonic sensor 32 to the detection object OB.
Then, based on the distance D1, the distance D2, and the respective positions of the first ultrasonic sensor 31 and the second ultrasonic sensor 32, the detection device 9 calculates the position of the detection object OB.
When detecting that the position of the detection object OB is in a danger area, the detection device 9 sends an alarm signal to an alarm device (not illustrated), so that an audible alarm is generated inside a driver cabin 121.
Furthermore, the detection device 9 sends a brake signal to a brake detection device (not illustrated), so that the mobile crane 1 during traveling is braked by automatic braking.
Under the second detection, the second ultrasonic sensor 32 emits ultrasound S and then the first ultrasonic sensor 31 and the second ultrasonic sensor 32 receive, respectively, a reflected wave R1 and a reflected wave R2. In the present embodiment, the detection device 9 performs the first detection and the second detection, alternately and repeatedly, to detect the position of the detection object OB.
As described above, under the first detection and the second detection, used are the reflected wave R1 and the reflected wave R2 from the detection object OB. In such a detection method as above, as indicated with a curved arrow in
Thus, in the present embodiment, as illustrated in
The shielding member 33 includes a first rear plate 331, a second rear plate 332, a front plate 335, a first shielding plate 333, and a second shielding plate 334.
The first rear plate 331 and the second rear plate 332 are disposed in alignment in the fore-aft direction. The front plate 335 is disposed ahead of the first rear plate 331 and the second rear plate 332. The front plate 335 serves as a plate-shaped member that extends in the left-right direction and is parallel to the XY plane.
The first shielding plate 333 corresponds to an exemplary shielding member and an exemplary first shielding member and connects the front plate 335 and the first rear plate 331 in the fore-aft direction. The second shielding plate 334 connects the front plate 335 and the second rear plate 332 in the fore-aft direction. The first shielding plate 333 and the second shielding plate 334 are each substantially perpendicular to the XY plane.
The first shielding plate 333 is provided between the boom 122 in a state allowing traveling (refer to
The first shielding plate 333 blocks ultrasound that the first ultrasonic sensor 31 emits. Specifically, the first shielding plate 333 blocks ultrasound that heads for the boom 122 and is part of the ultrasound emitted from the first ultrasonic sensor 31.
The second shielding plate 334 corresponds to an exemplary second shielding member and is provided between the boom 122 in the state allowing traveling (refer to
The second shielding plate 334 blocks ultrasound that the second ultrasonic sensor 32 emits. Specifically, the second shielding plate 334 blocks ultrasound that heads for the boom 122 and is part of the ultrasound emitted from the second ultrasonic sensor 32.
The first rear plate 331 is provided with a first sensor hole 331h. The first ultrasonic sensor 31 is attached to the first sensor hole 331h.
The second rear plate 332 is provided with a second sensor hole 332h. The second ultrasonic sensor 32 is attached to the second sensor hole 332h.
The first ultrasonic sensor 31 is provided closer to the boom 122 than the second ultrasonic sensor 32 is. In other words, the second ultrasonic sensor 32 is provided further from the boom 122 than the first ultrasonic sensor 31 is.
As illustrated in
The first shielding plate 333 curves from the right side to top side of the first sensor hole 331h. The second shielding plate 334 curves from the right side to top side of the second sensor hole 332h.
The first shielding plate 333 and the second shielding plate 334 are connected in the left-right direction through a shielding-plate upper face 333a. The shielding-plate upper face 333a serves as a plate-shaped member that extends in the left-right direction and is parallel to the XZ plane. The first shielding plate 333 is provided lower than the second shielding plate 334. The shielding-plate upper face 333a corresponds to an exemplary third shielding member.
The first shielding plate 333 serves as a shielding wall that limits the reachable region of the ultrasound emitted by the first ultrasonic sensor 31. The second shielding plate 334 serves as a shielding wall that limits the reachable region of the ultrasound emitted by the second ultrasonic sensor 32.
The ultrasound emitted by the first ultrasonic sensor 31 does not reach the boom 122 due to blocking by the first shielding plate 333. The ultrasound emitted by the second ultrasonic sensor 32 does not reach the boom 122 due to blocking by the second shielding plate 334.
The first sensor hole 331h is provided lower than the second sensor hole 332h. Then, the shielding-plate upper face 333a and the second shielding plate 334 are provided between the first sensor hole 331h and the second sensor hole 332h. Thus, the direct wave N from the ultrasound emitted by the first ultrasonic sensor 31 (refer to
The ultrasonic device 3 according to the present embodiment with such a configuration as above is attached to the mobile crane 1 in such a state as illustrated in
As illustrated in
In
The ultrasound S emitted from the second ultrasonic sensor 32 does not reach the boom 122 due to blocking by the shielding member 33 (specifically, due to blocking by the second shielding plate 334).
The direct wave N from the ultrasound emitted by the first ultrasonic sensor 31 (refer to
Meanwhile, ultrasound that heads for the detection object OB located ahead of the mobile crane 1 (refer to
Then, the ultrasound S reflects off the detection object OB to cause a reflected wave R1 and a reflected wave R2 (refer to
Note that the above description has given the ultrasonic device 3 provided to the left half of the front of the mobile crane 1 (hereinafter, also referred to as a left ultrasonic device 3).
The mobile crane 1 according to the present embodiment includes another ultrasonic device 3, similar in configuration to the left ultrasonic device 3, on the right half of its front (right ultrasonic device 3). The left ultrasonic device 3 and the right ultrasonic device 3 are bilaterally symmetrical. Mobile cranes according to the following embodiments each have such a configuration as above.
A shielding member 43 in Modification 1 is similar in configuration to the shielding member 33, according to the second embodiment, inclined. Specifically, the shielding member 43 inclines such that a front end portion is located higher than a rear end portion.
More specifically, a first ultrasonic sensor 41, a second ultrasonic sensor 42, a first rear plate 431, a second rear plate 432, a first shielding plate 433, a shielding-plate upper face 433a, and a second shielding plate 434 incline such that the front end portion is higher than the rear end portion.
Note that a front plate 435 does not incline. Such formation as above enables detection of a detection object OB located slightly higher even with the ultrasonic device 4 disposed under a bumper 13.
The shielding bumper 53 is made of metal or resin. The shielding bumper 53 includes a first sensor hole (not illustrated) for supporting a first ultrasonic sensor 51 and a second sensor hole (not illustrated) for supporting a second ultrasonic sensor 52.
In a state allowing traveling, a boom 122 (refer to
The shielding bumper 53 includes a first rear plate 531 and a second rear plate 532. The first rear plate 531 and the second rear plate 532 are provided in alignment in the fore-aft direction.
The shielding bumper 53 further includes a first shielding plate 533 and a second shielding plate 534. The first shielding plate 533 and the second shielding plate 534 correspond to an exemplary shielding member.
The first shielding plate 533 is substantially perpendicular to the XY plane. The first shielding plate 533 connects, in the fore-aft direction, a front plate 535 and the first rear plate 531 of the shielding bumper 53. The first shielding plate 533 is provided between the boom 122 in the state allowing traveling (refer to
The first shielding plate 533 blocks ultrasound that the first ultrasonic sensor 51 emits. Specifically, the first shielding plate 533 blocks ultrasound that heads for the boom 122 and is part of the ultrasound emitted from the first ultrasonic sensor 51.
The second shielding plate 534 is substantially perpendicular to the XY plane. The second shielding plate 534 connects, in the fore-aft direction, the front plate 535 and the second rear plate 532 of the shielding bumper 53. The second shielding plate 534 is provided between the boom 122 in the state allowing traveling (refer to
The second shielding plate 534 blocks ultrasound that the second ultrasonic sensor 52 emits. Specifically, the second shielding plate 534 blocks ultrasound that heads for the boom 122 and is part of the ultrasound emitted from the second ultrasonic sensor 52.
The first rear plate 531 is provided with the first sensor hole. The first ultrasonic sensor 51 is attached to the first sensor hole. The second rear plate 532 is provided with the second sensor hole. The second ultrasonic sensor 52 is attached to the second sensor hole.
The first ultrasonic sensor 51 is provided closer to the boom 122 than the second ultrasonic sensor 52 is. In other words, the second ultrasonic sensor 52 is provided further from the boom 122 than the first ultrasonic sensor 51 is.
Wiring (not illustrated) for the first ultrasonic sensor 51 extends backward from the first ultrasonic sensor 51. Wiring (not illustrated) for the second ultrasonic sensor 52 extends backward from the second ultrasonic sensor 52.
The first shielding plate 533 and the second shielding plate 534 are connected in the left-right direction through a shielding-plate upper face 533a. The shielding-plate upper face 333a serves as a plate-shaped member that extends in the left-right direction and is parallel to the XZ plane. The first shielding plate 333 is provided lower than the second shielding plate 334. The shielding-plate upper face 533a corresponds to an exemplary third shielding member.
The first shielding plate 533 serves as a shielding wall that limits the reachable region of the ultrasound emitted by the first ultrasonic sensor 51. The second shielding plate 534 serves as a shielding wall that limits the reachable region of the ultrasound emitted by the second ultrasonic sensor 52.
The ultrasound emitted by the first ultrasonic sensor 51 does not reach the boom 122 due to blocking by the first shielding plate 533. The ultrasound emitted by the second ultrasonic sensor 52 does not reach the boom 122 due to blocking by the second shielding plate 534.
The first ultrasonic sensor 51 is provided lower than the second ultrasonic sensor 52. Then, the shielding-plate upper face 333a and the second shielding plate 334 are provided between the first ultrasonic sensor 51 and the second ultrasonic sensor 52. Thus, a direct wave N (refer to
In the present modification, as illustrated in
In a state allowing traveling, a boom 122 (refer to
The first rear plate 631 and a second shielding plate 634 are connected in the left-right direction through an inclined plate 631a. The inclined plate 631a inclines such that the inclined plate 631a is located further ahead as closer to the second shielding plate 634 (in other words, as further from the boom 122). The inclined plate 631a corresponds to an exemplary third shielding member. A first shielding plate 633 and the second shielding plate 634 are substantially perpendicular to the XY plane.
The first rear plate 631 is provided with the first sensor hole 631h. The first ultrasonic sensor 61 is attached to the first sensor hole 631h. The second rear plate 632 is provided with the second sensor hole 632h. The second ultrasonic sensor 62 is attached to the second sensor hole 632h.
The first ultrasonic sensor 61 is provided closer to the boom 122 than the second ultrasonic sensor 62 is. In other words, the second ultrasonic sensor 62 is provided further from the boom 122 than the first ultrasonic sensor 61 is.
As illustrated in
The first shielding plate 633 curves from the right side to top side of the first sensor hole 631h. The second shielding plate 634 curves from the right side to top side of the second sensor hole 632h.
The first shielding plate 633, the second shielding plate 634, and the inclined plate 631a serve as a shielding wall that limits the reachable region of the ultrasound emitted by the first ultrasonic sensor 61 or the second ultrasonic sensor 62.
In the present modification, the inclined plate 631a and the second shielding plate 634 are provided between the first ultrasonic sensor 61 and the second ultrasonic sensor 62. Thus, a direct wave N (refer to
In the present modification, a first sensor hole 731h and a second sensor hole 732h are provided at the same height. Thus, the first ultrasonic sensor 71 and the second ultrasonic sensor 72 are provided at the same height.
In a state allowing traveling, a boom 122 (refer to
The first rear plate 731 that is plate-shaped is flat. The first rear plate 731 has a left end portion (in other words, an end portion further from the boom 122) connected to a second shielding plate 734. A first shielding plate 733 and the second shielding plate 734 are substantially perpendicular to the XY plane.
The first rear plate 731 is provided with the first sensor hole 731h. The first ultrasonic sensor 71 is attached to the first sensor hole 731h. The second rear plate 732 is provided with the second sensor hole 732h. The second ultrasonic sensor 72 is attached to the second sensor hole 732h.
Wiring 711 for the first ultrasonic sensor 71 extends backward from the first ultrasonic sensor 71. Wiring 721 for the second ultrasonic sensor 72 extends backward from the second ultrasonic sensor 72.
The first shielding plate 733 curves from the right side to top side of the first ultrasonic sensor 71. The first shielding plate 733 blocks ultrasound that heads for the boom 122 from the first ultrasonic sensor 71 and is part of the ultrasound emitted by the first ultrasonic sensor 71. Note that the basic shape of the first shielding plate 733 is almost similar to the shape of the shielding member 22 illustrated in
The second shielding plate 734 curves from the right side to top side of the second ultrasonic sensor 72. The second shielding plate 734 blocks ultrasound that heads for the boom 122 from the second ultrasonic sensor 72 and is part of the ultrasound emitted by the second ultrasonic sensor 72. Note that the second shielding plate 734 is almost similar in shape to the shielding member 22 illustrated in
In the present modification, the first rear plate 731 and the second shielding plate 734 are provided between the first ultrasonic sensor 71 and the second ultrasonic sensor 72. The first rear plate 731 and the second shielding plate 734 can be regarded as an exemplary third shielding member. Thus, a direct wave N (refer to
Note that the ultrasonic device 7 in the present modification may incline like the ultrasonic device 5 according to Modification 2 described above (refer to FIG. 12).
Made may be any appropriate combination of the configuration of the ultrasonic device 2 according to the first embodiment described above and the respective configurations of the ultrasonic devices 3 to 7 according to the second embodiment and Modifications 1 to 4 described above.
A shielding member is not limited in shape to the shielding members in the first and second embodiments and Modifications 1 to 4 described above. A shielding member may have any shape, provided that the shielding member can be provided between a boom in a state allowing traveling and an ultrasonic sensor and can block ultrasound that heads for the boom and is part of the ultrasound emitted by the ultrasonic sensor.
For example, a shielding member may include a plurality of plate-shaped members fixed by fixing means, such as welding. For example, the shielding plate 232 illustrated in
A routing aspect of wiring connecting an ultrasonic sensor and a detection device is not limited to the cases described above. Wiring for an ultrasonic sensor may extend leftward or rightward from the ultrasonic sensor or may extend upward or downward from the ultrasonic sensor.
Every mobile crane described above includes a left ultrasonic device and a right ultrasonic device disposed in bilateral symmetry. Note that the left ultrasonic device and the right ultrasonic device may be disposed in bilateral asymmetry.
A mobile crane is required to include at least either a left ultrasonic device or a right ultrasonic device. For a mobile crane including a single ultrasonic device, preferably, the ultrasonic device is provided to the vehicle front on the side on which the boom is located with respect to the driver cabin.
The ultrasonic device 3 according to the second embodiment described above (refer to
As a detector, such as an ultrasonic sensor, used can be various detectors, such as a thin detector and a thick detector. As wiring for two detectors, a detection device may be connected to one of the two detectors and the one may be connected to the other. The embodiments and the modifications each describe a rough terrain crane to which the present invention is applied. However, the present invention can be applied to any travelable crane.
In addition, the specific configurations in the embodiments are not limiting and thus alterations in design without departing from the gist of the present invention are to be included in the present invention. The embodiments described above can be combined by using the respective techniques, provided that, for example, there is no particular inconsistency in or no particular problem for the object and configuration.
This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2022-30996, filed on Mar. 1, 2022, the entire contents of which are incorporated herein by reference.
The present invention can be applied to various mobile cranes.
Number | Date | Country | Kind |
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2022-030996 | Mar 2022 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2023/005321 | 2/15/2023 | WO |