The invention relates generally to the filling of gas cylinders, and more particularly to a mobile device and system for managing the safety aspects of gas cylinder fill operations for both current fill operations and future fill operations.
A variety of industries and applications utilize re-fillable cylinders for the containment and dispensing of a compressed gas. For example, compressed gas in the form of breathing air is used with self-contained breathing apparatus (SCBA). As is known in the art, SCBA is a general term used to refer to a variety of devices worn by rescue workers, firefighters, underwater divers, and others for the purpose of supplying breathing air to an individual who is operating in an environment that presents an immediately dangerous or unhealthy breathing atmosphere. An SCBA includes a tank or cylinder filled with compressed breathing air that must be re-filled when empty. SCBA cylinder re-filling generally occurs at a user's facility (e.g., firehouse or station) or in the field of operation using a variety of types of breathing-air filling systems.
To protect the health and safety of users of SCBAs as well as those re-filling SCBA cylinders, numerous governmental regulations and reporting requirements have been promulgated and must be adhered to by both users and fillers of SCBA cylinders. Unfortunately, the wide variety of SCBA cylinders, filling systems, and filling locations/stations, can make it difficult or impossible to manage and satisfy all regulations and reporting requirements associated with gas cylinder filling operations. Furthermore, combining the above-noted variables with human error can lead to improper filling of an SCBA cylinder that presents a safety concern for filling personnel and/or a user of an improperly filled SCBA cylinder.
Accordingly, it is an object of the present invention to provide a management tool that simplifies adherence to safety regulations and reporting requirements associated with the filling of compressed gas cylinders.
Another object of the present invention is to provide a management tool that improves the safety of SCBA cylinder filling as well as satisfying governmental inspection and reporting requirements associated therewith regardless of where the filling operation takes place.
Other objects and advantages of the present invention will become more obvious hereinafter in the specification and drawings.
In accordance with the present invention, a mobile device managing safety aspects associated with gas cylinder fill operations includes a memory for storing computer-executable instructions and a processor operatively coupled to the memory for executing the computer-executable instructions. Components operatively coupled to the processor operate in accordance with the computer-executable instructions. The components include a display component, an input component, a reading component, and a wireless interface component. The display component displays prompts in accordance with the computer-executable instructions. The prompts include cylinder-inspection-criteria prompts and cylinder-filling-data prompts. The input component receives user-supplied responses to the prompts. The reading component captures a unique identifier coupled to and associated with a gas cylinder. The wireless interface component sends and receives data over a wireless network. The user-supplied responses are associated with the unique identifier of the gas cylinder and are transmitted over the wireless network via the wireless interface component for inclusion with historical data associated with the gas cylinder maintained at a remote data store.
Other objects, features and advantages of the present invention will become apparent upon reference to the following description of the preferred embodiments and to the drawings, wherein corresponding reference characters indicate corresponding parts throughout the several views of the drawings and wherein:
Referring now to the drawings and more particularly to
As will be explained further below, both device 20 and data store 30 are capable of communication with one another via the internet 50. Such communication facilitates data transfer between device 20 and data store 30, and can be carried out in a wireless fashion as would be well understood in the art. The configuration of data store 30 and any of its supporting components can be realized in a variety of ways known to those skilled in the art without departing from the scope of the present invention.
Device 20 can be a self-contained hand-held device thereby making it readily available for use by a cylinder filling operator utilizing any compressed gas filling apparatus at any filling location. Device 20 can comprise any dedicated or multi-purpose portable electronic device having the attributes that will be described herein. In general, device 20 is a portable or mobile electronic device configured to
In the illustrated embodiment, device 20 has a number of hardware components to include a processor or controller 21, a touch screen display 22, a “radio frequency identification” (RFID) reader 23, an optical scanner 24, a switch 25 for selecting one of multiple data-reading input devices (e.g., an RFID reader 23 or optical scanner 24), a local data-storing memory 26, and a wireless interface 27 (e.g., one or more hardware components configurable to support one or more of Bluetooth, near-field communication, cellular, and/or WIFI protocols). Device 20 could also have a single reading component (e.g., RFID reader 23 or optical scanner 24) without departing from the scope of the present invention. Although not shown, device 20 will also typically include a housing, a power source (e.g., battery(ies), a port for the coupling of an external AC power source, etc.), and/or additional supporting electrical and mechanical features whose choice and inclusion in device 20 would be well understood in the art.
Processor 21 is representative of one or more processors, or functionally equivalent hardware or software components, that can perform one or more of the functions to be described herein. Local memory 26 is operatively coupled to processor 21 and is representative of one or more memories that can be used to store data and can also function as a computer-readable storage medium that stores computer-executable instructions that govern operations of device 20 in accordance with the methods described herein. Processor 21 could also include its own integrated memory for storing the computer-executable instructions without departing from the scope of the present invention.
Device 20 will be used by a filling operator prior to the filling of a gas cylinder with compressed gas. A portion of a typical compressed gas tank or cylinder 60 is illustrated in
Referring additionally now to
At the start of processing, a user enters login credentials at step 100 using touch screen display 22. Following a properly validated login event, step 102 causes display 22 to present a screen/interface that assumes that the gas cylinder that is to be filled has an RFID tag (not shown) coupled thereto. Such login processing and validation operations are well understood in the art.
Assuming the gas cylinder to be filled has an RFID tag coupled thereto, a fill operator (or “user” as they will be referred to hereinafter) is instructed at step 104 to position device 20 close to the RFID tag whereby RFID reader 23 can read the RFID tag's identifier. Such instruction can come via a visual cue presented on display 22 and/or using an audible or tactile cue. Switch 25 can be set to a default position that selects RFID reader 23 as the data-reading input device of device 20 since many gas cylinders have RIFD tags affixed or coupled thereto.
If the gas cylinder to be filled does not have an RFID tag associated therewith, it will still have a serial number tag 70 (illustrated in
The gas cylinder's identifier read at either step 104 or 108 is used to query remotely-located data store 30 at step 110 to see if the gas cylinder is registered. Briefly, processor 21 passes the cylinder's identifier to wireless interface 27 for transmission to remotely-located data store 30 that, in turn, compares the cylinder's identifier with those already stored in the data store's database. Remotely-located data store 30 provides a transmission back to device 20 to indicate if the cylinder is already registered or if it is not registered. If the cylinder's identifier is registered in the aforementioned database and there is no previously-recorded inspection failure warning (to be explained further below) associated with the identified cylinder, processor 21 causes display 22 to present the user with a number of prompts that are “cylinder inspection questions” (CIQs) at step 112. The CIQs list a series of critical visual inspection criteria that must be answered/attested to by the user. The CIQs can be configured/customized based on a regulatory entity's requirements and, if desired, based on a customer's needs and/or policies. By way of a non-limiting illustrative example, the CIQs could include the following inspection checklist or criteria requiring a “YES” or “NO” response from the user:
A user must respond to all CIQs before the process will flow to its next step. In this way, the user-supplied responses can serve as a passive type of attestation to the stated inspection criteria. As will be explained further below, active user attestation can also be employed. Once all CIQs have been answered, processor 21 compares (at step 114) the user-supplied responses to pre-determined acceptable responses to the CIQs where the acceptable responses are indicative of a safe gas cylinder. Processor 21 identifies if there are any discrepancies between the user-supplied responses to the CIQs and the pre-determined acceptable responses. For example, if all CIQs are constructed to have a YES or NO answer and at least one user-supplied response does not match the predetermined acceptable response, a discrepancy is identified.
In cases where one or more discrepancies are identified, device 20 generates a cylinder-fail warning indicator indicative of an unsafe gas cylinder and displays a warning message on display 22 (e.g., a “DO NOT FILL” message). Device 20 then transmits the user-supplied responses along with the cylinder-fail warning indicator for the particular cylinder to remotely-located data store 30 via wireless interface 27 at step 116 and processing ends for the particular cylinder. In this way, the historical data associated with the particular gas cylinder stored at data store 30 is updated such that the gas cylinder is notated for repair or removal from service. The updated historical data is available immediately for review by cylinder owner administrators having access to data store 30. Furthermore, since discrepancies between the user-supplied responses and the acceptable responses causes processing to end with step 116, subsequent processing steps are prevented. Specifically, discrepancies between the user-supplied responses and the acceptable responses prevents the display of any prompts related to the entry of gas cylinder filling data at step 118 as will be described further below.
When there are no discrepancies between the user-supplied responses to the CIQs thereby indicating that the gas cylinder is safe for filling, processing proceeds to step 118 where the user is presented with prompts on display 22 identifying cylinder filling information or data that needs to be entered. By way of non-limiting examples, such cylinder filling data can include the time/date of filling, the compressor system that will be used to fill the gas cylinder, the fill pressure, the filling location, the filler's name, etc. The fill information can be presented to a user for confirmation prior to continuing.
Referring again to step 110, if a cylinder's identifier (e.g., RFID identifier, cylinder serial number, etc.) is not registered in the remotely-located database, the user is given the option to register the cylinder at step 120. If the user elects not to register the cylinder, processing proceeds to the above-described step 112 where CIQs are presented on display 22 and the entered data to include the cylinder's serial number is tagged as a “GUEST” fill for ultimate transmission to the remotely-located database. If registration is desired, a registration interface is presented on display 22 at step 122 with user-entered information transmitted to the remotely-located database and processing then proceeds to step 112. The user-entered information can include the cylinder's “born on” date, its maximum fill pressure, etc. Registration interface 122 can include instructions for a user to associate a new RFID tag with the cylinder's serial number for future identification and filling operations. If a user does not respond “YES” to registration step 120, a “DO NOT FILL” (or comparable) message is displayed at step 121 and processing ends for the cylinder.
Fill data that is entered at step 118 is prepared for submission at step 124. For example, the present invention can prepare the user-supplied response data for cooperation with a unique “handshake” operation to insure the integrity of the data reporting and logging made possible by device 20. Briefly, the collected data associated with a cylinder can be transferred to data store 30 using any secure data transfer protocol as would be well-understood in the art. Additionally or alternatively, submission preparation step 124 could include the automatic association of a permanent current-date stamp with the user-supplied response data to thereby provide confidence in the reported response data.
After the fill data is prepared for submission, device 20 (via processor 21 and wireless interface 27) monitors the availability of wireless connectivity at step 126. For example, if an internet connection is available, processor 21 issues instructions to wireless interface 27 to transmit the user-supplied response data to remotely-located data store 30 at step 128. However, if no connectivity is available at step 126, processor 21 causes the fill data to be stored locally in memory 26 at step 130. Device 20 then continuously or periodically performs connectivity monitoring step 126 (e.g., as a background processing function) in order to automatically transmit any fill data stored locally at step 130.
In other embodiments of the present invention, a fill operator could be required to actively attest to their user-supplied responses to the above-described CIQs. For example and as illustrated in
In other embodiments of the present invention, all historical data for a gas cylinder owner's cylinders can be downloaded to device 20 when device 20 is turned on and has access to data store 30. For example and as illustrated in
In other embodiments of the present invention, a cylinder's date compliance as well as its fail warning history can be used to prevent further fill processing for a cylinder. For example and as illustrated in
The advantages of the present invention are numerous. The mobile device and system simplify the recording and reporting of gas cylinder inspection and filling data. By requiring a fill operator to manually enter and attest to critical pass/fail inspection criteria before collecting fill data, the present invention greatly reduces the chance that a faulty cylinder will be kept in service. Further, a failed cylinder has its identifier automatically recorded in a remote database to warn against its filling in the future by the other operators who utilize the present invention.
Although the invention has been described relative to specific embodiments thereof, there are numerous variations and modifications that will be readily apparent to those skilled in the art in light of the above teachings. For example, the device's touch screen could be replaced by dedicated/separate display and input devices without departing from the scope of the present invention. In other embodiments of the present invention, a registered and currently compliant cylinder's historical data could be presented on the mobile device's display following step 110 for review by the user. Furthermore, the capabilities of one or more of the features described in the additional embodiments could be incorporated into the device and system of the present invention without departing from the scope thereof. It is therefore to be understood that, within the scope of the appended claims, the invention may be practiced other than as specifically described.
Pursuant to 35 U.S.C. § 119, the benefit of priority from provisional application 63/014,244, with a filing date of Apr. 23, 2020, is claimed for this non-provisional application.
Number | Date | Country | |
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63014244 | Apr 2020 | US |