Patent Grant
10589923
To facilitate the recovery of hydrocarbons from oil and gas wells, the subterranean formations surrounding such wells can be hydraulically fractured. Hydraulic fracturing may be used to create cracks in subsurface formations to allow oil and/or gas to move toward the well. The formation is fractured by introducing a specially engineered fluid, sometimes referred to as fracturing fluid or fracturing slurry, at high pressure and high flow rates into the formation through one or more wellbores. The fracturing fluids may be loaded with proppant, which are sized particles that may be mixed with the liquids of the fracturing fluid to help form an efficient conduit for production of hydrocarbons from the formation to the wellbore. Proppant may comprise naturally occurring sand grains or gravel, man-made proppants (e.g., fibers or resin-coated sand), high-strength ceramic materials (e.g., sintered bauxite), and/or other suitable materials. The proppant collects heterogeneously or homogeneously inside the fractures to prop open the fractures formed in the formation.
At the wellsite, proppant and other fracturing fluid components are blended at a low-pressure side of the pumping system. The oilfield materials often are delivered from storage facilities to a blender by pneumatic systems, which use air to convey the oilfield materials. Water and/or other liquids are then added, and the resulting fracturing fluid is delivered downhole under high pressure. Handling the proppant prior to blending may include transporting the proppant to the wellsite via trucks, then to holding silos or bins, and subsequently to the blending equipment. Prior to blending, the proppant handling and dispensing assemblies are assembled at the wellsite from equipment transported by trucks.
This summary is provided to introduce a selection of concepts that are further described below in the detailed description. This summary is not intended to identify indispensable features of the claimed subject matter, nor is it intended for use as an aid in limiting the scope of the claimed subject matter.
The present disclosure introduces a mobile support structure (MSS) that includes a trailer-mounted support base, a frame structure connected to and extending above the support base to define silo-receiving regions each able to receive a corresponding modular silo, and an extendable base moveable between a transportation configuration and a support configuration. The MSS also includes silo connectors each disposed on the extendable base to couple with a corresponding modular silo.
The present disclosure also introduces an apparatus that includes a mobile chassis, a lift structure coupled to the chassis and rotatable between a transportation orientation and a mounting orientation while detachably engaged with a modular silo, and a positioning assembly carried by the lift structure. The positioning assembly includes an engagement structure movable between a first position and a second position while detachably engaged with the modular silo, as well as an actuator coupled between the lift structure and the engagement structure to move the engagement structure between the first position and the second position, thereby moving the modular silo engaged by the engagement structure, including lifting the modular silo away from the chassis when the lift structure is in the mounting orientation.
The present disclosure also introduces a method that includes coupling a modular silo to a mobile erector assembly of an oilfield material container transport assembly in a transportation orientation. The mobile erector assembly is then aligned relative to a mobile support structure (MSS) by engaging an alignment member of the mobile erector assembly with a chassis alignment post of the MSS. The mobile erector assembly is then operated to move the modular silo from the transportation orientation to a mounting orientation and couple the modular silo to the MSS.
These and additional aspects of the present disclosure are set forth in the description that follows, and/or may be learned by a person having ordinary skill in the art by reading the materials herein and/or practicing the principles described herein. At least some aspects of the present disclosure may be achieved via means recited in the attached claims.
The present disclosure is understood from the following detailed description when read with the accompanying figures. It is emphasized that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
It is to be understood that the following disclosure provides many different embodiments, or examples, for implementing different features of various embodiments. Specific examples of components and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for simplicity and clarity, and does not in itself dictate a relationship between the various embodiments and/or configurations discussed. Moreover, the formation of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed interposing the first and second features, such that the first and second features may not be in direct contact.
The present disclosure generally introduces a system and methodology to facilitate handling of oilfield material using mobile structures. In some implementations, modular silos for holding the oilfield material may be transported to a wellsite by suitable trucks. The modular silos may be carried to the wellsite by an over-the-road truck before being erected and mounted in a generally upright position on a mobile support structure (MSS). Once transported to the wellsite, the modular silos may be erected onto the MSS via operation of a mobile erector assembly on the truck. In the context of the present disclosure, a truck refers to a transport vehicle, such as an articulated truck having a trailer pulled by a tractor, in which example the modular silo is carried by the trailer of the truck. However, although not illustrated as such in the figures described below, the truck may also be a straight truck or other suitable truck operable to transport the modular silo over public roadways. The trailer, chassis, and/or other portion of the truck may include the mobile erector assembly operable to erect the modular silo in conjunction with mounting the modular silo on the MSS, such as via operation of various hydraulic cylinders, winches, and/or other actuator assemblies.
The chassis may include various displacement mechanisms operable for aligning the modular silo with the MSS despite the presence of misalignment between the modular silo and the MSS. For example, the mobile erector assembly may comprise one or more positioning assemblies operable to lift and/or lower the modular silo and to at least partially align the modular silo with the MSS. When the modular silo has been aligned with the MSS and erected to the mounting orientation, the positioning assemblies may lower the modular silo onto the MSS and disengage from the modular silo, thereby mounting the modular silo on the MSS.
The MSS may be operable to permit the modular silo to be erected from its transportation orientation on the mobile erector assembly to a mounting (e.g., vertical) orientation at the wellsite for mounting the modular silo on the MSS. The MSS may permit fully integrated gel-processing/slurry-blender units to be transported (e.g., driven) into the MSS, such as under the mounted modular silos, and thereafter receive oilfield materials directly from the modular silos through gravity feed.
An example implementation introduced in the present disclosure includes an oilfield material container transport assembly having a mobile erector assembly and a silo sized for over-the-road transport by the mobile erector assembly. The mobile erector assembly may have a chassis and an erecting mast. The chassis may have a first end, a second end, and a support beam extending between the first end and the second end. The erecting mast may have a lift structure with a first end, a second end, a first side, and a second side. The lift structure may be movably coupled to the chassis proximate the second end of the chassis. The lift structure may move from a transport orientation to a mounting orientation. The lift structure may be sized and dimensioned to support the silo in the transport orientation. The erecting mast may have a plurality of first retaining structures. The silo may have an outer housing and a silo frame. The housing may have at least one sidewall defining a hollow interior to hold oilfield material. The silo frame may be connected to at least one of the plurality of sidewalls of the silo. The silo frame may have a plurality of second retaining structures, and the first and second retaining structures may be joined together to secure the silo frame to the erecting mast for over-the-road transport.
An example implementation introduced in the present disclosure includes an MSS that supports at least one modular silo having at least two connectors. The modular support structure may have a support base, a frame structure connected to the support base, a first extendable base, and a first set of silo connectors on the first extendable base. The support base may have a first end, a second end, a top surface, a bottom surface, a first side, and a second side. The frame structure may extend above the support base to define a passage between the support base and the frame structure. The frame structure may have at least one silo-receiving region sized to receive at least one modular silo proximate the first side of the support base. The first set of silo connectors may have non-pivotable connections sized and dimensioned to mate with the connectors of the at least one modular silo to the first extendable base.
An example implementation introduced in the present disclosure includes an MSS for supporting at least one modular silo transported to the MSS on a chassis. The modular silo and the chassis may have a predetermined configuration. The MSS may have a support base, a frame structure extending above the support base, and a plurality of trailer alignment posts extending substantially vertically upward from the support base. The support base may have a first end, a second end, a top surface, a bottom surface, a first side, and a second side. The frame structure may define a passage between the top surface of the support base and the frame structure. The frame structure may have at least one silo-receiving region sized to receive at least one silo. The plurality of trailer alignment posts may be proximate the at least one silo receiving region. Each of the plurality of trailer alignment posts may be positioned relative to the frame structure based on the predetermined configuration of the modular silo and the chassis to align with the frame structure.
An example implementation introduced in the present disclosure includes a mobile erector assembly for erecting at least one silo. The mobile erector assembly may have a chassis, an erecting mast, and a positioning assembly. The chassis may have a first end, a second end, and a support beam extending between the first end and the second end. The erecting mast may have a lift structure with a first end, a second end, a first side, and a second side. The lift structure may be movably coupled to the chassis, proximate the second end of the chassis, to move from a transportation orientation to a mounting orientation. The lift structure may be sized and dimensioned to support a silo in the transportation orientation. The positioning assembly may be connected to the lift structure, and may have at least one rail connected to the lift structure, at least one engagement structure connected to the at least one rail, and at least one actuator connected to the lift structure and the at least one engagement structure. The rail may extend between the first and second ends of the lift structure. The at least one engagement structure may be movable on the rail between a first position and a second position. The at least one engagement structure may engage at least a portion of a silo, and may support the silo when the lift structure is in the mounting orientation. The at least one actuator may move the at least one engagement structure in relation to the lift structure between the first position and the second position with a sufficient amount of force to lift the silo when the lift structure is in the mounting orientation.
An example implementation introduced in the present disclosure includes a mobile erector assembly having a chassis, a cradle structure, an erecting mast, a first actuator, and a positioning assembly. The chassis may have a first end, a second end, and at least one support beam extending between the first end and the second end. The cradle structure may be supported by the support beam of the chassis, and may define an erecting mast void. The cradle structure may have a top surface for supporting at least one silo in a transportation orientation. The erecting mast may have a lift structure connected to at least one of the cradle structure and a portion of the chassis. The lift structure may move vertically beyond the top surface of the cradle structure from the transportation orientation to a mounting orientation. In the transportation orientation, the lift structure may be positioned within the erecting mast void. The first actuator assembly may engage the lift structure and at least one of the support beam, the chassis, and the cradle structure. The actuator may move the lift structure from the transportation orientation to the mounting orientation. The positioning assembly may be connected to the lift structure, and may have at least one rail, at least one engagement structure, and at least one second actuator assembly. The at least one rail may be connected to and extend along at least a portion of the lift structure. The at least one engagement structure may be connected to the at least one rail, and may be movable on the rail between a first position and a second position. The at least one second actuator assembly may be connected to the lift structure and the at least one engagement structure. The at least one engagement structure may engage at least a portion of a silo, and may support the silo when the lift structure is in the mounting orientation. The at least one actuator may move the at least one engagement structure from the first position to the second position with a sufficient amount of force to lift the silo when the lift structure is in the mounting orientation.
An example implementation introduced in the present disclosure includes a modular silo comprising a silo frame, an outer housing, and at least one lift structure. The silo frame may have a first end, a second end, and a side between the first end and the second end. The silo frame may be sized for over-the-road transport in a transportation orientation. The silo frame may have a plurality of first struts connected together to define a material space proximate the first end of the silo frame, and a plurality of second struts connected together to form a silo support structure proximate the second end of the silo frame. At least some of the second struts may be connected to corresponding ones of the first struts. The first struts may extend along the side of the silo frame. The outer housing may have an enclosed interior overlapping the material space. The at least one lift structure may be connected to at least one of the first struts within the set of first struts. The at least one lift structure may have a strength sufficient to lift the silo frame and the housing when the silo frame is in a mounting orientation.
An example implementation introduced in the present disclosure includes a method comprising positioning a silo in a transportation orientation on a chassis connected to an erecting mast operable to move the silo vertically from the transportation orientation to a mounting orientation. A positioning assembly may be connected to the erecting mast, and may have at least one engagement structure engaging and securing the silo to the erecting mast. The method may further comprise backing the chassis toward an MSS until a portion of the silo and a portion of the MSS overlap. The erecting mast and the silo may be moved from the transportation orientation to the mounting orientation, and the at least one engagement structure may be moved to place the silo onto the MSS.
The proppant delivery system 10 is illustrated in position at a wellsite 12 having a well 14 with at least one wellbore 16 extending into a subterranean reservoir/formation (not shown). The proppant delivery system 10 may comprise an MSS 18 for supporting one or more modular silos 20, such as may be transported over-the-road by trucks able to operate on public roadways. The modular silos 20 may be transported and mounted onto the MSS 18 by mobile erector assemblies, which will be described in more detail below. The modular silos 20 may be utilized at the wellsite 12 to store oilfield material such as a proppant, guar (utilized to increase the viscosity of a hydraulic fracturing fluid), and/or other suitable oilfield materials.
The modular silos 20 may receive oilfield material via one or more conveyors. For example, a trailer 22 may be positioned (e.g., backed by a tractor 23) over a first conveyor 24, such as may be a substantially horizontal belt or other conveyor positioned along the ground or otherwise operable to receive gravity-fed oilfield material from a chute or other outlet 26 of the trailer 22. The first conveyor 24 may transport the oilfield material to a second conveyor 28, such as may transport the oilfield material to an intermediate hopper 30. A third conveyor 32 may then transport the oilfield material into the top of a corresponding modular silo 20. The third conveyor 32 may be integral to the corresponding modular silo 20, and is thus partially obscured from view in the example implementation depicted in
The proppant delivery system 10 may include other conveyors, in addition to or instead of those depicted in
The conveyor 24 may have a height (relative to the ground) of less than about twelve inches (or about 0.3 meters) or otherwise sufficient to permit the trailer 22 to be positioned over at least a portion of the conveyor 24. The length (along the ground) of the conveyor 24 may range between about eight feet (or about 2.4 meters) and about fifty feet (or about 15.2 meters). However, other dimensions are also within the scope of the present disclosure. The conveyors 24, 28, 32, and/or others may also be transported by truck.
The proppant delivery system 10 may also comprise various other components, such as water tanks (not shown) for supplying water that is mixed with the oilfield material to form the hydraulic fracturing fluid (e.g., proppant slurry) that may then be pumped downhole into the wellbore 16 via operation of a pumping system (not shown). The tanks and/or pumping system may also be truck-mounted, skid-mounted, or otherwise transportable over-the-road. The pumping system may comprise one or more pumps, such as may be coupled to a common manifold (not shown) operable to deliver the hydraulic fracturing fluid to the wellbore 16.
The proppant delivery system 10 may also comprise a blending system 34 operable to blend oilfield material delivered from the modular silos 20 with water and/or other materials. The blending system 34 may be or comprise a portable blender, such as a truck-mounted or skid-mounted blender. In the example implementation depicted in
In general, the MSS 18 may comply with various state, federal, and international regulations for transport over roadways and highways. In this regard, the MSS 18 may have a width equal to or less than about 12 feet (or about 3.7 meters), a height equal to or less than about 13.5 feet (or about 4.1 meters), and a length equal to or less than about 53 feet (or about 16.2 meters).
The MSS 18 comprises one or more connectors 44 each operable to engage a portion of a corresponding modular silo 20 to be mounted to the MSS 18. The MSS 18 is depicted as being able to support up to four modular silos 20. However, the MSS 18 may support another number of modular silos 20.
The MSS 18 may include a gooseneck portion 46 and a plurality of wheels 48. The gooseneck portion 46 may be attached to the truck 42 such that the truck 42 may move the MSS 18 between various locations, such as between the wellsite 12 and another wellsite. The MSS 18 may thus be transported to the wellsite 12 and then set up to support one or more modular silos 20.
The MSS 18 comprises a support base 50, a frame structure 52 connected to the support base 50, an extendable base 54, and a number of silo connectors 56 disposed on the extendable base 54. The support base 50 may include a first end 58, a second end 60, a top surface 62, a first side 66, and a second side 68. The frame structure 52 extends above the support base 50 to define a passage 70 generally located between the top surface 62 of the support base 50 and the frame structure 52. The frame structure 52 includes one or more silo-receiving regions 72 each configured to receive a modular silo 20. For example, the frame structure 52 may define four silo-receiving regions 72 each configured to support a corresponding one of the modular silos 20.
The gooseneck portion 46 may extend from the first end 58 of the support base 50. Axles 74 for the plurality of wheels 48 may be located proximate the second end 60 of the support base 50, as shown in
The extendable base 54 may include a first extendable base 76 on the first side 66 of the support base 50, and a second extendable base 78 on the second side 68 of the support base 50. In such implementations, the first and second extendable bases 76 and 78 may aid in laterally supporting the modular silos 20 and the frame structure 52, such as may aid in preventing the modular silos 20 and the frame structure 52 from falling over. The first and second extendable bases 76 and 78 may also serve as a loading base for a truck during mounting of the modular silos 20 onto the MSS 18, as explained below.
The first and second extendable bases 76 and 78 may be movably connected to at least one of the frame structure 52 and the support base 50 via one or more mechanical linkages 80 such that the first and second extendable bases 76 and 78 may be selectively positioned between the transportation configuration, as shown in
In the transportation configuration, the support base 50 may be located above a lower portion (e.g., a lower half) 82 of the wheels 48. In the support configuration, at least a portion of the support base 50 may be positioned on the ground, and at least a portion of the support base 50 may be substantially aligned with the lower portion 82 of the wheels 48. When at least a portion of the support base 50 is positioned on the ground and the first and second extendable bases 76 and 78 are positioned in the support configuration, the support base 50 and the first and second extendable bases 76 and 78 may be substantially coplanar. The support base 50 and the first and second extendable bases 76 and 78 may also be positioned on a pad (not shown), such as may aid in stabilizing the support base 50 and the extendable bases 76 and 78 on the ground at the wellsite 12 prior to erecting the modular silos 20 onto the MSS 18.
The one or more mechanical linkages 80 movably connecting the frame structure 52 and/or the support base 50 with the first and second extendable bases 76 and 78 may include a first set of hinges connecting the first extendable base 76 to the frame structure 52 and/or the support base 50, and a second set of hinges connecting the second extendable base 78 to the frame structure 52 and/or the support base 50. To automate the movement of the first and second extendable bases 76 and 78 between the support configuration and the transportation configuration, the one or more mechanical linkages 80 may include a first set of actuators 84 and a second set of actuators 86, respectively. The first set of actuators 84 may be connected to the frame structure 52 and/or the support base 50 and the first extendable base 76. The second set of actuators 86 may be connected to the frame structure 52 and/or the support base 50 and the second extendable base 78. The first and second sets of actuators 84 and 86 may be operable to selectively move the first and second extendable bases 76 and 78, respectively, between the support configuration and the transportation configuration. Each set of actuators 84 and 86 may be constructed in a variety of manners, such as may comprise a hydraulic cylinder, a pneumatic cylinder, a solenoid, and/or a manual activation mechanism. The first and second sets of actuators 84 and 86 may each comprise two actuators, as shown in
The frame structure 52 may comprise multiple frames 91-94 interconnected by multiple struts 90. The frames 91-94 may be substantially parallel to each other, and may be substantially similar in construction and function. Each frame 91-94 may comprise a top member 96, a bottom member 98, and two side members 100 and 102, such as may be connected to form a closed structure surrounding at least a portion of the passage 70. Two or more of the members 96, 98, 100, and 102 within each frame 91-94 may be integrally formed. The side members 100 and 102 and the top member 96 may form an arch, such as may increase the structural strength of each frame 91-94. The top member 96 may include an apex 104 that may be centrally located between the side members 100 and 102. The connectors 44 may be connected to each frame 91-94 at the apex 104 such that each connector 44 may connect to at least a portion of the corresponding modular silo 20 at the top of each frame 91-94. The top member 96 may include a first leg 106 and a second leg 108, which may be connected together at the apex 104. The first leg 106 may be connected to the side member 100, and the second leg 108 may be connected to the side member 102. The top member 96 may also comprise or be connected to a support beam 110. The support beam 110 may reinforce the first leg 106 and the second leg 108, such as may aid in preventing relative deflection of the first and second legs 106 and 108 when the modular silos 20 are being supported. Each frame 91-94 may be formed from suitable materials able to support the load from the modular silos 20. For example, the frames 91-94 may be constructed form tubular steel, I-beams, channel, and/or other suitable material, and may be connected together via various mechanical fastening techniques, such as may utilize one or more bolts, plates, welds, and/or other connection means.
One of the struts 90 may connect the frames 91 and 92 in a manner permitting jointly supporting two modular silos 20 in the corresponding silo-receiving regions 72. Likewise, another strut 90 may connect the frames 93 and 94 in a manner permitting jointly supporting two additional modular silos 20 in the corresponding silo-receiving regions 72. The connectors 44 may also be disposed within corresponding silo-receiving regions 72. For example, two connectors 44 may be provided at the apex 104 of each of the frames 91-94, where each connector 44 may attach to a corresponding modular silo 20.
The extendable base 54, such as the first and second extendable bases 76 and 78, may comprise the silo connectors 56. For example, one or more pairs of silo connectors 56, with each pair corresponding to one of the modular silos 20, may be positioned on the corresponding first or second extendable base 76, 78 proximate the corresponding silo-receiving region 72. The silo connectors 56 may each comprise non-pivotable connections operable to mate each modular silo 20 to the corresponding extendable base 76, 78. As shown in
When the first and second extendable bases 76 and 78 are extended into the support configuration, as shown in
As shown in
The first and second extendable bases 76 and 78 may also comprise one or more chassis guides 130. Each chassis guide 130 may be positioned on one of the first and second extendable bases 76 and 78, and may be spaced apart by a predetermined distance. For example, in implementations in which a truck with a trailer is transporting the modular silo 20, the truck may be provided with first and second wheels having outer sidewalls spaced apart by a wheel clearance, and the space between each pair of chassis guides 130 may correspond (e.g., be slightly larger than) the wheel clearance. The chassis guides 130 may be coupled to or formed integral with the first and second extendable bases 76 and 78 in positions corresponding to the wheel clearance, perhaps spaced apart at a distance of about 5% to about 20% more than the wheel clearance. Each chassis guide 130 may comprise a first portion 132 and a second portion 134 disposed at an angle with respect to the first portion 132. For example, the first and second portions 132 and 134 of the chassis guides 130 may be implemented as raised portions of the first and second extendable bases 76 and 78, or as portions of pipe, channel, or other suitable materials connected to the first and second extendable bases 76 and 78 via various suitable connection mechanisms, such as welding, plates, and/or nut and bolt connectors.
The MSS 18 may also comprise a number of chassis alignment posts 136 extending vertically upward from the first and second extendable bases 76 and 78. For example, two chassis alignment posts 136 may be positioned proximate each silo-receiving region 72. Each chassis alignment post 136 may be positioned relative to the frame structure 52 based on a predetermined configuration of the modular silo 20 and a chassis used to transport and mount the modular silo 20, such that the chassis alignment posts 136 may at least partially align the chassis with the frame structure 52. For example, a pair of chassis alignment posts 136 may be positioned a predetermined distance apart within each silo-receiving region 72, where such distance may be based on the width of the chassis transporting the modular silo 20 and/or dimensions of the first and second extendable bases 76 and 78. Each chassis alignment post 136 may be implemented as steel tubing, pipe, channel, blocks, or other suitable materials that may be connected to the first and second extendable bases 76 and 78 and that have sufficient strength to engage and withstand alignment of at least a portion of the chassis.
The first and second extendable bases 76 and 78 may also comprise one or more extendable ramps 138 at outer ends 140 thereof. The extendable ramps 138 may be connected to the first and second extendable bases 76 and 78 via one or more pivot joints 142 and/or other manner permitting the extendable ramps 138 be collapsed into a compact position when the MSS 18 is in the transportation configuration, and subsequently pivoted into the depicted extended position when the MSS 18 is in the support configuration. In the extended position, the extendable ramps 138 may also aid in aligning the chassis transporting the modular silos 20 and positioning a portion of the chassis over the extendable bases 76 and 78.
The oilfield material container transport assembly 144 may comprise a mobile erector assembly 146 operable for erecting a modular silo 20. The oilfield material container transport assembly 144 may comply with various state, federal, and international regulations for transport over roadways and highways. In this regard, the oilfield material container transport assembly 144 may have a width of less than about 9.5 feet (or about 2.6 meters), a height of less than about fourteen feet (or about 4.3 meters), and a length of less than about 53 feet (or about 16.2 meters).
The mobile erector assembly 146 may comprise a chassis 148, an erecting mast 150, a positioning assembly 152, and an actuator assembly 154. The chassis 148 may support the modular silo 20 and be operable for being pulled by a truck, such as the truck 23 shown in
The chassis 148 comprises a first end 156 (e.g., a front end), a second end 158 (e.g., a rear end), and a support beam 160 extending between the first end 156 and the second end 158. In implementations in which the chassis 148 is to be pulled by a truck, the chassis 148 may also comprise a plurality of wheels 162 located at least partially underneath and operably connected to the support beam 160 and/or another portion of the chassis 148. The wheels 162 may be located at least partially underneath a horizontal plane intersecting and parallel to the support beam 160. In implementations in which the chassis 148 is implemented as a trailer, the chassis 148 may further comprise a trailer hitch 164 located proximate the first end 156. The trailer hitch 164 may be a gooseneck hitch and/or other types of hitches. However, it should be understood that the chassis 148 may also or instead be implemented as a sled, skid, and/or other transportation means.
The support beam 160 may be formed from two or more support beams 166 connected together to by support members 168 to collectively form a substantially horizontal structural support. The support members 168 may be spaced a distance apart from one another between the first and second ends 156 and 158 of the chassis 148. The components of the support beam 160 may be formed from steel beam, channel, plate, and/or other materials having sufficient strength and durability to transport the modular silo 20 as described herein.
The chassis 148 may comprise at least one alignment member 170 connected to the support beam 160 and extending generally downward from the second end 158 of the chassis 148. For example, the chassis 148 may comprise two alignment members 170 on opposing sides of the second end 158 of the chassis 148. Each alignment member 170 may comprise an upper portion 172 and a lower portion 174. The upper portion 172 may be connected to the support beam 160 by a connection beam 176, for example, and the lower portion 174 may telescope or otherwise extend down from the upper portion 172 for engagement with a corresponding chassis alignment post 136 of the MSS 18 (see
The erecting mast 150 is connected to the chassis 148 in a manner permitting movement of the erecting mast 150 relative to the chassis 148. The erecting mast 150 comprises a lift structure 178 with a first end 180, a second end 182, a first side 184, and a second side 186. The second end 182 of the lift structure 178 may be movably coupled to the chassis 148 proximate the second end 158 of the chassis 148. The lift structure 178 is operable to move from a substantially horizontal transportation orientation to a substantially vertical mounting orientation. Thus, the lift structure 178 supports the modular silo 20 in the transportation orientation for transporting the modular silo 20 to the wellsite 12, and lifts the modular silo 20 during assembly of the modular silo 20 onto the MSS 18.
The lift structure 178 may comprise a first end member 188 forming or otherwise proximate the first end 180, two or more support beams 190 extending between the first and second ends 180 and 182, and a number of lateral support members 192 extending between the support beams 190 at various intervals between the first and second ends 180 and 182. The first end member 188 may be supported (at least vertically) by a support post 189 extending upward from the chassis 148. The components of the lift structure 178 may be formed from steel beam, channel, plate, and/or other materials, and may be connected to each other by nut and bolt connectors, plates, welding, and/or other suitable connection mechanisms. However, it will be understood that the lift structure 178 may have other configurations and still permit the lift structure 178 to support at least a portion of the modular silo 20 when moving from the transportation orientation to the mounting orientation.
The support beams 190 or other portion of the lift structure 178 at or near the second end 182 may be connected to (or near) the second end 158 of the chassis 148 via a pivot connection 194 (see
The erecting mast 150 may also comprise a number of first retaining structures 200 each configured to mate with a corresponding second retaining structure (described below) to prevent movement of the modular silo 20 relative to the erecting mast 150. As shown in
The first retaining structures 200 may each be connected to the erecting mast 150 directly or via an offset structure 212. The offset structures 212 may each aid in positioning the first retaining structures 200 away from the erecting mast 150, whether in or offset from a common plane of the erecting mast 150.
The positioning assembly 152 may comprise at least one rail 214 connected to the lift structure 178, at least one engagement structure 216, and at least one actuator 218. The engagement structure 216 is connected to and moveable on the at least one rail 214 between a first position shown in
Each rail 214 may be connected to and substantially parallel with a corresponding support beam 190, and may have a smooth outer surface or may be toothed. Brackets 220 may connect each rail 214 to the corresponding support beam 190, perhaps in a manner permitting the rail 214 to be spaced outward from yet perhaps substantially coplanar with the lift structure 178, such as may permit each engagement structure 216 to at least partially encircle at least a section of the corresponding rail 214. For example, the portion of each engagement structure 216 that encircles the corresponding rail 214 may travel (substantially vertically in the orientation depicted in
Each engagement structure 216 may engage a portion of the modular silo 20 for supporting the modular silo 20 when the lift structure 178 is in (or moving to/from) the mounting orientation. As depicted in the example implementation shown in the figures, each engagement structure 216 may comprise an outer end 222, an inner end 224, and a surface 226 extending at least partially between the outer and inner ends 222 and 224. The outer end 222 includes an upwardly (in the orientation shown in
Each engagement structure 216 may be formed from solid and/or tubular steel, such as may be machined or cast into the example form depicted in
Each actuator 218 may move the corresponding engagement structure 216 between the first and second positions with a sufficient amount of force to also move the modular silo 20 when the lift structure 178 is substantially vertical, including when the modular silo 20 is substantially full of oilfield material. A first end 238 of each actuator 218 may be connected to the corresponding engagement structure 216, and a second end 240 of each actuator 218 may be connected to the lift structure 178, perhaps via one or more bracket members 241. Each actuator 218 may be or comprise a hydraulic cylinder, a pneumatic cylinder, a solenoid, or other suitable actuator operable with sufficient force to lift at least a portion of the modular silo 20 when the lift structure 178 is substantially vertical.
In the transportation orientation shown in
The modular silo 20 may comprise a silo frame 242, an outer housing 244, and one or more lift features 246. The outer housing 244 may define an enclosed interior 248 for holding oilfield material. The silo frame 242 may support the outer housing 244. Each lift feature 246 may be connected to the silo frame 242.
The silo frame 242 may have a first end 250, a second end 252, and one or more sides 254 extending between the first and second ends 250 and 252. The silo frame 242 may be sized for over-the-road transport in the transportation orientation. The transportation orientation may be substantially horizontal, such that the sides 254 may be substantially parallel to at least a portion of the chassis 148. The silo frame 242 may comprise a number of struts 256-265 connected together to collectively define a material space between the first and second ends 250 and 252. The silo frame 242 may also comprise a number of struts 268-272 connected together to collectively form a silo support structure 274. The silo support structure 274 is proximate the second end 252 of the silo frame 242, substantially underneath the silo 20 in the mounting orientation. The struts 256-265 and 268-272 may be formed from steel tubing, beam, channel, plate, or other suitable materials, and may be connected by welds, bolt and nut fasteners, and/or other suitable types of fastening methods to support at least a portion of the outer housing 244 and the modular silo 20.
One or more of the struts 256-265 may collectively form at least a portion of the silo frame 242 as a cuboid or other shape surrounding the outer housing 244. For example, the silo frame 242 may include struts 260-262 (and another strut hidden from view in
The outer housing 244 may include an upper portion proximate the first end 250, and a lower portion proximate the second end 252. The outer housing 244 may also include a first center plane 276 extending between the sides 254 substantially parallel to the struts 260-262 and substantially bisecting the struts 256, 258, and 264, and a second center plane 278 substantially perpendicular to the first center plane 276 and substantially bisecting the struts 257, 259, and 265. The first and second center planes 276 and 278 may be considered to partition the modular silo 20, the silo frame 242, the outer housing 244, and/or the enclosed interior 248 into quadrants 280-283. The outer housing 244 may comprise an inlet 286 located at the upper portion of the outer housing 244 and a feeder 288 located at the lower portion. The inlet 286 and the feeder 288 may be encompassed within the quadrant 280. The outer housing 244 may also comprise an outlet (not shown) encompassed within the quadrant 280, with the feeder 288 connected to and in fluid communication with the outlet.
The lift features 246 may each be connected to corresponding ones of the struts (e.g., struts 261-263), and may extend towards the first and second ends 250 and 252 of the silo frame 242 at an angle ranging between about forty degrees and about sixty degrees. The lift features 246 may have strength sufficient to support lifting the silo frame 242 and the outer housing 244 when the silo frame 242 is in or moving to/from the mounting orientation. For example, the lift features 246 may be of sufficient strength to bear the weight of the modular silo 20 when the positioning assembly 152 engages the lift features 246 to lift the modular silo 20 in a substantially vertical direction with respect to the ground, including when the modular silo 20 is substantially full of oilfield material.
The modular silo 20 may also comprise second retaining structures 290. The second retaining structures 290 may be configured to mate with and/or engage with the first retaining structures 200 on the erecting mast 150, as described above, such that the second retaining structures 290 and the lift features 246 may cooperate with the first retaining structures 200 and the positioning assembly 152, respectively, to aid in preventing movement of the modular silo 20 relative to the mobile erector assembly 146 while in the transportation orientation. The second retaining structures 290 may be formed from steel tubing, plate, and/or other suitable materials, and may be connected to one or more struts (e.g., strut 265) of the silo frame 242 via welds, bolt and nut fasteners, and/or other suitable types of fastening techniques.
Depending on the wellsite operation, the oilfield material contained within each modular silo 20 may comprise naturally occurring sand grains or gravel, man-made proppants, resin coated sand, high-strength ceramic materials (e.g., sintered bauxite), other solids such as fibers, mica, mixtures of different sized oilfield materials, mixtures of different types of oilfield materials, and/or other suitable oilfield materials. One or more of the modular silos 20 may be internally divided into a plurality of compartments, such as may correspond to the quadrants 280-283, each holding different types of oilfield materials that may be selectively released from the modular silo 20 and blended via the blending system 34. The conveyor 32 that may be enclosed within each modular silo 20 may lift oilfield material (e.g., with or without blowing) from an inlet 292 (such as an inlet hopper), disposed at the lower portion of the modular silo 20, to the upper portion of the modular silo 20 for release into the enclosed interior 248, such as through a vertical conveyor head 294. The conveyor head 294 may have a pivotable or otherwise moveable discharge, such as may be selectively controllable to deliver the oilfield material to the corresponding compartment within the modular silo 20.
The vertical conveyor 32 may be positioned within the enclosed interior 248 in a manner that may aid in reducing the generation and/or escape of dust. For example, the vertical conveyor 32 may be mounted to the outer housing 244 and extend from the lower portion to the upper portion of the modular silo 20. The vertical conveyor 32 may be or comprise a bucket elevator 296 having a plurality of buckets 298 conveyed in a continuous loop to lift oilfield material from the inlet 292 to the conveyor head 294. However, the vertical conveyor 32 may also or instead be or comprise a screw auger, a pneumatic fill tube, and/or other material transfer means.
The outflow of oilfield material to the blending system 34 (e.g., through the feeder 288) may be controlled by a suitable outflow control mechanism (not shown). For example, the blending system 34 may include a hopper having an inlet positioned below the feeder 288. The inlet of the hopper may have a width of up to about twelve feet (or about 3.7 meters), such as a width ranging between about eight feet (or about 2.4 meters) and about 8.5 feet (or about 2.6 meters). The hopper may also have an outflow control mechanism that may be similar to the outflow control mechanism of the modular silo 20. The oilfield material may be gravity fed through the feeder 288, and the amount of outflow may be governed by the outflow control mechanism of the modular silo 20. The oilfield material may flow into a blender of the blending system 34, and may be regulated by the outflow control mechanism of the hopper and the outflow control mechanism of the modular silo 20.
The erecting mast 150 and the modular silo 20 may then be moved from the transportation orientation to the mounting orientation, as shown in
The one or more engagement structures 216 of the positioning assembly 152 may then be moved to place the modular silo 20 onto the MSS 18, as shown in
The modular silo 20 may then be disengaged from the lift structure 178. For example, the actuators 218 of the positioning assembly 152 may be further extended, thereby disengaging the projections 223 of the engagement structures 216 from the lift features 246 of the modular silo 20, as shown in
The erecting mast 150 may then be lowered from the mounting orientation to the transportation orientation, as shown in
In view of the entirety of the present disclosure, including the figures and the claims, a person having ordinary skill in the art should readily recognize that the present disclosure introduces a mobile support structure (MSS), comprising: a trailer-mounted support base; a frame structure connected to and extending above the support base to define a plurality of silo-receiving regions each configured to receive a corresponding one of a plurality of modular silos; an extendable base moveable between a transportation configuration and a support configuration; and a plurality of silo connectors each disposed on the extendable base and operable to couple with a corresponding one of the plurality of modular silos. The MSS may be within predetermined size limits for transportation on public roads and highways when the extendable base is in the transportation configuration but not when the extendable base is in the support configuration.
The extendable base may comprise first and second extendable bases disposed on first and second sides of the support base, respectively, wherein the first and second extendable bases may each be rotatable from a substantially vertical orientation in the transportation configuration to a substantially horizontal orientation in the support configuration. In such implementations, among others, the MSS may further comprise first and second actuators operable to selectively move the first and second extendable bases, respectively, between the support configuration and the transportation configuration.
The plurality of silo connectors may be a plurality of first silo connectors, the frame structure may comprise a plurality of frames, and the MSS may further comprise a plurality of second silo connectors each disposed proximate an apex of a corresponding one of the plurality of frames and operable to couple with a corresponding one of the plurality of modular silos. In such implementations, among others, two of the plurality of second silo connectors may be connected to the apex of each of the plurality of frames such that each of the plurality of frames partially supports two of the plurality of modular silos.
The extendable base may comprise a plurality of chassis guides each corresponding to a wheel clearance of an oilfield material container transport assembly operable to transport and mount one of the plurality of modular silos to the MSS.
The extendable base may comprise a plurality of chassis alignment posts each positioned to engage an alignment member of an oilfield material container transport assembly operable to transport and mount one of the plurality of modular silos to the MSS, thereby aligning the chassis relative to the frame structure.
The present disclosure also introduces an apparatus comprising: a mobile chassis; a lift structure coupled to the chassis and rotatable between a transportation orientation and a mounting orientation while detachably engaged with a modular silo; and a positioning assembly carried by the lift structure and comprising: an engagement structure movable between a first position and a second position while detachably engaged with the modular silo; and an actuator coupled between the lift structure and the engagement structure and operable to move the engagement structure between the first position and the second position, thereby moving the modular silo engaged by the engagement structure, including lifting the modular silo away from the chassis when the lift structure is in the mounting orientation. The apparatus may be within predetermined size limits for transportation on public roads and highways when the lift structure and the modular silo are in the transportation orientation but not when the lift structure and the modular silo are in the mounting orientation.
The lift structure may be substantially parallel to the chassis when in the transportation orientation, and the lift structure may be substantially perpendicular to the chassis when in the mounting orientation.
The lift structure may comprise a plurality of first retaining structures each detachably engaging with a corresponding one of a plurality of second retaining structures of the modular silo.
The positioning assembly may comprise first and second opposing and substantially parallel rails coupled to, and disposed outwardly relatively to, first and second opposing and substantially parallel sides of the lift structure, respectively. In such implementations, among others, the engagement structure may comprise a first engagement structure slidably coupled to the first rail and a second engagement structure slidably coupled to the second rail, and the actuator may comprise: a first actuator operably coupled between the first side of the lift structure and the first engagement structure to move the first engagement structure along the first rail; and a second actuator operably coupled between the second side of the lift structure and the second engagement structure to move the second engagement structure along the second rail.
The modular silo may comprise first and second lift features, and the first and second engagement structures may each comprise an angled surface operable in conjunction with a corresponding one of the first and second lift features to align the modular silo relative to the lift structure.
The apparatus may further comprise a plurality of wheels operably coupled to the chassis to transport the chassis and, thus, the lift structure, the positioning assembly, and the modular silo detachably engaged with the engagement structure.
The present disclosure also introduces a method comprising: coupling a modular silo to a mobile erector assembly of an oilfield material container transport assembly in a transportation orientation; then aligning the mobile erector assembly relative to a mobile support structure (MSS) by engaging an alignment member of the mobile erector assembly with a chassis alignment post of the MSS; and then operating the mobile erector assembly to move the modular silo from the transportation orientation to a mounting orientation and couple the modular silo to the MSS.
Coupling the modular silo to the mobile erector assembly may comprise detachably engaging each of a plurality of first retaining structures of the mobile erector assembly with a corresponding one of a plurality of second retaining structures of the modular silo. Coupling the modular silo to the mobile erector assembly may comprise detachably engaging a lift feature of the modular silo with an engagement structure of the mobile erector assembly, including thereby aligning the modular silo with the mobile erector assembly.
Aligning the mobile erector assembly relative to the MSS may comprise aligning a plurality of wheels of the mobile erector assembly relative to a corresponding plurality of chassis guides of the MSS.
Operating the mobile erector assembly to move the modular silo from the transportation orientation to the mounting orientation may comprise operating an actuator assembly of the mobile erector assembly to rotate the modular silo relative to a chassis of the mobile erector assembly along a substantially arc-shaped path.
The modular silo may comprise first and second lift features, and the mobile erector assembly may comprise: a mobile chassis; a lift structure coupled to the chassis and rotatable between a transportation orientation and a mounting orientation while engaged with the modular silo; first and second engagement structures each movable between a first position and a second position while engaged with the modular silo, and each comprising an angled surface operable in conjunction with a corresponding one of the first and second lift features to align the modular silo relative to the lift structure; and first and second actuators each coupled between the lift structure and a corresponding one of the first and second engagement structures. In such implementations, among others, operating the mobile erector assembly to move the modular silo from the transportation orientation to the mounting orientation and then coupling the modular silo to the MSS may include operating the first and second actuators to position the modular silo relative to a plurality of silo connectors of the MSS. Such method(s) may further comprise operating the first and second actuators to disengage the first and second engagement structures from the first and second lift features.
The MSS may comprise a support base, a frame structure connected to and extending above the support base to define a plurality of silo-receiving regions each configured to receive a corresponding one of a plurality of modular silos, an extendable base moveable between a transportation configuration and a support configuration, and a plurality of silo connectors each disposed on the extendable base and operable to couple with a corresponding one of the plurality of modular silos. In such implementations, among others, coupling the modular silo to the MSS may comprise coupling the modular silo to two of the plurality of silo connectors. Moreover, the plurality of silo connectors may be a plurality of first silo connectors, the frame structure may comprise a plurality of frames, the MSS may comprise a plurality of second silo connectors each disposed proximate an apex of a corresponding one of the plurality of frames, and coupling the modular silo to the MSS may comprise coupling the modular silo to two of the plurality of second silo connectors.
The foregoing outlines features of several embodiments so that a person having ordinary skill in the art may better understand the aspects of the present disclosure. A person having ordinary skill in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same functions and/or achieving the same benefits of the embodiments introduced herein. A person having ordinary skill in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions and alterations herein without departing from the spirit and scope of the present disclosure.
The Abstract at the end of this disclosure is provided to permit the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims.
This application claims the benefit of U.S. Provisional Application No. 61/915,323, entitled “MOBILE ERECTOR SYSTEM,” filed Dec. 12, 2013, the entire disclosure of which is hereby incorporated herein by reference.
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| Number | Date | Country | |
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| 20180127203 A1 | May 2018 | US |
| Number | Date | Country | |
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| 61915323 | Dec 2013 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 14560392 | Dec 2014 | US |
| Child | 15864837 | US |
