1. Field of the Invention
The present invention relates generally to systems and methods for deploying equipment or other large objects. More specifically, the present invention relates to systems and methods for deploying a mobile liquid treatment assembly.
2. Description of the Related Art
It is often desirable for industrial equipment, such as large scale industrial filters, to be moved to a particular worksite for a limited amount of time before moving on to another worksite, as opposed to being permanently installed at a specific location. Presently, industrial filters for mobile applications are often integrated into a semi trailer so as to be movable by a semi truck. Such an arrangement has several significant disadvantages. For example, an industrial filter that is integrated into a semi truck trailer includes significant structural components that are only useful while the integrated filter/trailer is in motion, e.g., the axles, wheels and brakes. In addition, once the integrated filter/trailer is at the desired worksite, removing filter solids produced during a filter cycle is difficult due to the trailer structure beneath the filter. A conveyer must be used to remove solids from the filter, which ads to the total system cost.
Accordingly, a need exists for a mobile industrial liquid treatment system that overcomes the disadvantages of the prior art. Preferred embodiments of the present system permit a mobile filter to be deployed quickly and are less expensive than the prior art constructions because transport specific components are not necessary. In addition, the preferred embodiments also enhance the removal of filter solids. Furthermore, the filter is separable from the trailer so that the trailer may be utilized only for transport of the filter and is not left sitting idle while the filter is in operation at the remote location. Thus, the trailer may be utilized to transport additional filters (or other objects) after transporting a first filter. In addition, the filter may be transported by alternative means, such as by train, plane or ship, for example. Although the present invention is described in the context of a preferred embodiment involving a filter, the present system and methods may also be used to transport other objects or equipment, as described herein.
A preferred embodiment is a mobile filter assembly including a frame having a first end, a second end, and a platform extending between the first end and the second end. A liquid treatment device, such as a filter, is secured to the frame and is configured to separate a solid component from a liquid component of a solid liquid mixture. The mobile filter assembly includes at least a first deployment leg assembly secured to the first end of the frame and at least a second deployment leg assembly secured to the second end of the frame. Each of the deployment leg assemblies includes a first leg and a second leg movable relative to one another. The first leg is securable to the frame and the second leg includes a surface contacting foot at a lower end. A force generator is associated with each deployment leg assembly and is configured to apply a force to the first leg and the second leg to move the second leg relative to the first leg, such that the first and second deployment leg assemblies are capable of cooperating to raise the filter assembly to a desired height above a surface on which the filter assembly is supported.
A preferred embodiment is a method of deploying a mobile filter including loading a filter onto a delivery vehicle at a first location, the filter supported by an integral frame. The frame includes a platform surrounding at least a portion of the filter. Moving the vehicle including the filter to a desired location remote from the first location. The method also includes utilizing a first deployment leg and a second deployment leg to raise respective first and second ends of the filter to a first height relative to a surface on which the filter is desired to be supported, such that the delivery vehicle may be removed from underneath the filter. The method includes continuing to raise the filter with the first and second deployment legs to a second height greater than the first height. The method further includes maintaining the filter at the second height and positioning a waste receptacle below the filter, which is configured to receive solid particulate cake discharged from the filter.
Yet another preferred embodiment is a mobile filter assembly including a frame having a first end, a second end, and a platform extending between a lower portion of the first end and a lower portion of the second end. Each of the first end and the second end has four corners cooperating to define a rectangular shape. A filter is secured to the frame and includes a plurality of filter plates configured to cooperate to form a filter chamber. The filter additionally includes a clamping mechanism configured to apply a squeezing force to the plurality of filter plates to seal the filter chamber. The filter is configured to separate a solid component from a liquid component of a solid liquid mixture. A mount located at each of the corners of the first and second ends are sized, shaped and located to correspond with an ISO standard for container mounts.
Another preferred embodiment is a method of deploying an object to a remote location including loading the object onto a delivery vehicle at a first location, moving the delivery vehicle including the object to a desired second location remote from the first location, and applying a force to first and second movable portions of at least a first deployment leg and a second deployment leg to raise respective first and second ends of the object to a first height relative to a surface on which the object is desired to be supported, such that the delivery vehicle may be removed from underneath the object. The method further includes continuing to raise the object with the first and second deployment legs to a second height greater than the first height, removing the force from the first and second portions of the deployment legs and maintaining the object at the second height.
These and other features, aspects and advantages of the present invention are described below with reference to drawings of preferred embodiments, which are intended to illustrate, but not to limit, the present invention. The drawings contain 33 figures.
a is a side view of the filter assembly supported on a transport trailer.
b is a rear view of the filter assembly as shown in
a is a side view of the filter assembly on the transport trailer with the deployment legs moved to a deployed position.
b is a rear view of the filter assembly as shown in
a is a side view of the filter assembly with the deployment legs in an extended position to raise the filter assembly off of the transport trailer.
b is a rear view of the filter assembly as shown in
a is a side view of the filter assembly further raised off of the transport trailer by the deployment legs relative to the position shown in
b is a rear view of the filter assembly as shown in
a is a side view of the filter assembly in an elevated position with the transport trailer removed from beneath the filter assembly.
b is an end view of the filter assembly as shown in
a is a side view of the filter assembly in an elevated position with a waste container positioned beneath the filter assembly.
b is a rear view of the filter assembly as shown in
A preferred embodiment of the present mobile filter assembly is described with reference to
The platform 42 includes a forward end portion 46 and a rearward end portion 48. In the illustrated arrangement, the forward end 46 and the rearward end 48 are in the form of support structures, or support walls, which extend upwardly from the platform 42. However, in other arrangements, the ends 46, 48 may not extend upwardly from the platform 42. Furthermore, the term “support walls” as used herein is a broad term than covers many structures suitable to support other components relative to the platform 42. Thus, it is not necessary that the walls be of a solid construction, as they may also be in the form of an open truss.
The platform 42 supports a filter 50, which preferably is configured to separate a solid component and a liquid component from a solid-liquid mixture, or slurry. The filter 50 may be of any suitable construction that is configured to be mobile. The platform 42 preferably surrounds at least a portion of the filter 50 and is configured to permit a person to access portions of the filter 50 for operation, maintenance or repair.
In the illustrated arrangement, the filter 50 is a filter press including a plurality of filter plates 52 which cooperate to define a filter cavity. The filter 50 includes a clamping mechanism 54 which is configured to apply a clamping force to the plurality of filter plates 52 to create a seal between the filter plates 52 and, thus, seal the filter chamber of the filter 50. As will be appreciated by one of skill in the art, the filter plates 52 are configured to separate from one another at the end of a filter cycle to permit collected solids (referred to as a filter cake) to be discharged from the filter 50. However, other suitable types of filters may be provided including various types of batch filters or continuous filters. In addition, it is not necessary that all of the filter components be included. That is, certain components necessary or desirable for operation of the filter 50 may be provided at the site at which the filter 50 will be used, such as hydraulic power, electrical power or a supply of water, for example but without limitation.
Preferably, the forward end 46 and rearward end 48 of the filter assembly 40 include supports configured to support the filter assembly with the platform 42 in an elevated position once a transport trailer 56 used to transport the filter assembly 40 is removed. Preferably, the supports include one or more deployment legs and, in the illustrated arrangement, include both passive deployment legs 60 and active deployment legs 62. Preferably, the passive deployment legs 60 are configured to be variable in height to support the filter assembly 40 in an elevated position such that the platform 42 is elevated above a surface on which the filter assembly 40 is supported.
The illustrated passive deployment legs 60 include a first leg portion 64 (outer or upper leg) and a second leg portion 66 (inner or lower leg) telescopically received within the first leg portion 64. The first leg portion 64 and the second leg portion 66 may be secured in one of a plurality of relative positions to define a desired height of the deployment leg 60. In addition, the construction of the legs 60 may be reversed such that the upper leg 64 is within the lower leg 66, if desired. Other suitable constructions may also be used.
The active deployment legs 62 also include a first leg portion 68 (upper or outer leg) and a second leg portion 70 (inner or lower leg) telescopically received within the first leg portion 68. The active deployment leg 62 is configured to produce a force tending to extend the first leg portion 68 and the second leg portion 70 relative to one another, such that the active deployment leg 62 may be used to lift the filter assembly 40. The active deployment leg 62 may use any suitable force generating mechanism, such as a hydraulic system, for example, as described in greater detail below. In addition, the construction of the legs 62 may be reversed such that the upper leg 68 is within the lower leg 70, if desired. Other suitable constructions may also be used.
In the illustrated arrangement, passive deployment legs 60 are positioned at each corner of the filter assembly 40. That is, each side of the forward end 46 and rearward end 48 include a passive deployment leg 60. Preferably, each of the forward end 46 and rearward end 48 include a single active deployment leg 62, which desirably is generally centered within the ends 46, 48. The active deployment legs 62 may be positioned or otherwise configured to contact the transport trailer 56 or the surface upon which the filter assembly 40 is supported in order to raise the filter assembly 40 to an elevated position. In addition, the active deployment legs 62 may be configured to contact any other suitable structure from which to move the filter assembly 40 to an elevated position, such as an intermediary support, for example.
The passive deployment legs 60 are movable from a stowed position, as illustrated in
Once the active deployment legs 62 have been utilized to raise the filter assembly 40 to a desired height H above a surface upon which the filter assembly 40 rests, the passive deployment legs 60 are utilized to maintain the filter assembly 40 in an elevated position. Desirably, the height H at which the platform 42 is elevated above the surface upon which the filter assembly 40 rests may vary. Preferably, the height H is sufficient to permit the transport trailer 56 to be removed from underneath the filter assembly 40. Preferably, the filter assembly 40 is capable of being raised to a height H that is sufficient to permit a waste container 72 to be positioned beneath the platform 42 in order to receive particulate cake discharged from the filter 50. Thus, the filter assembly 40 may be raised to an initial height H, which permits the trailer 56 to be removed, and subsequently raised to a secondary height, which permits the waste container 72 (or other desirable object) to be positioned beneath the filter assembly 40. In one arrangement, the height H is at least six feet.
As illustrated in
Desirably, the filter assembly 40 includes a set of removable stairs 76 which are configured to be removably secured to the platform 42 or other suitable portion of the filter assembly 40. The stairs 76 may be bolted or otherwise secured to the platform 42 to permit access to the platform 42 from the surface upon which the filter assembly 40 is supported.
With reference to
The outer leg 68 and inner leg 70 preferably are interconnected through a force generator 100. The force generator 100 is configured to produce a force tending to extend the inner leg 70 relative to the outer leg 68 (and, thus, the rearward end 48 and platform 42). In the illustrated arrangement, the force generator is a hydraulic cylinder 102 configured to be extendable and retractable by a hydraulic pump 104. However, in other embodiments, the cylinder 102 may be only extendable by the hydraulic pump 104 and may include a biasing arrangement, such as a spring, for example, configured to retract the cylinder 102. Such a cylinder 102 is generally less expensive to employ.
The hydraulic cylinder 102 preferably includes a first portion 106 telescopically engaged with a second portion 108. The first portion 106 is secured to the rearward end 48 or outer leg 68 (via connector 109). The second portion 108 is securable to the inner leg 70 by a latch 110. The latch 110 is configured to selectively engage with one of a plurality of holes 112 defined by the inner leg 70. Thus, extension of the hydraulic cylinder 102 causes extension of the active deployment leg 62 when the latch 110 couples the hydraulic cylinder 102 to the inner leg 70. Similarly, retraction of the hydraulic cylinder 102 causes retraction of the active deployment leg 62.
The active deployment leg 62 could also include an additional latch assembly (similar to the latch 110) which would permit the active deployment leg 62 to be retained in an extended position after the cylinder 102 is uncoupled by the latch 110 and retracted. Such an arrangement would permit the active deployment leg 62 to be extended in a series of steps, or iterations. For example, the hydraulic cylinder 102 could be used to extend the active deployment leg 62 to a first height, at which point the secondary latch could be used to secure the active deployment leg 62 in the extended position. Subsequently, the hydraulic cylinder 102 could be released by the latch 110, retracted and reengaged to the inner leg 70 at a different point. The secondary latch could be then disengaged to permit further extension of the active deployment leg 62 via the cylinder 102. With such an arrangement, the hydraulic cylinder 102 could have a maximum stroke that is less than the height H (
With the above-described arrangement, the filter assembly 40 may be raised above a surface to an elevated position, and maintained at the elevated position, utilizing a combination of the active deployment legs 62 and passive deployment legs 60. Thus, the filter assembly 40 may be loaded onto a transport trailer 56 (or other mode of transport) without extraneous material handling equipment, if desired. The filter assembly 40 can also be off loaded at the desired worksite without material handling equipment. Furthermore, the filter assembly 40 may be maintained at the elevated position to permit a waste removal container 72 to be positioned beneath the filter 50, which is not possible with the prior art integrated trailer and filter.
Advantageously, the filter assembly 40 of
Another difference between the filter assembly 40 of
With reference to
With reference to
With reference to
As discussed above,
As discussed above, although the presently preferred embodiments described above involve a mobile filter assembly 40, it is also contemplated that other objects may utilize the disclosed system and methods to facilitate transport. In particular, objects that are desired to be maintained in an elevated position may benefit from an adaptation of the disclosed embodiments and methods. For example, it is contemplated that mobile homes or mobile offices (e.g., a contractor office) may utilize the present system and method for facilitating transport. For instance, such homes or offices may be configured with ISO lifting points 200 and/or deployments legs 60, 62 to facilitate loading, unloading, raising, lowering or maintaining the structure in an elevated position. Other applications include liquid, such as water, wastewater or other liquids (e.g., wine, beer), treatment or process equipment that has an advantage in being transported in a modular fashion. The system may also be used to store any number of items, from household goods to vehicles—either in an elevated or curbside level. This also includes service or contractor equipment—power plants, cellular stations, military equipment and temporary structures. In addition, other applications will be apparent to those of skill in the art in view of the disclosure herein.
Although this invention has been disclosed in the context of certain preferred embodiments and examples, it will be understood by those skilled in the art that the present invention extends beyond the specifically disclosed embodiments to other alternative embodiments and/or uses of the invention and obvious modifications and equivalents thereof. In particular, while the present systems and methods has been described in the context of particularly preferred embodiments, the skilled artisan will appreciate, in view of the present disclosure, that certain advantages, features and aspects of the systems and methods may be realized in a variety of other applications, many of which have been noted above. Additionally, it is contemplated that various aspects and features of the invention described can be practiced separately, combined together, or substituted for one another, and that a variety of combination and subcombinations of the features and aspects can be made and still fall within the scope of the invention. Thus, it is intended that the scope of the present invention herein disclosed should not be limited by the particular disclosed embodiments described above, but should be determined only by a fair reading of the claims.
This application is related to, and claims priority from, U.S. Provisional Patent Application No. 60/705,334, filed Aug. 4, 2005, the entirety of which is expressly incorporated by reference herein and made a part of the present specification.
Number | Date | Country | |
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60705334 | Aug 2005 | US |